Manuel d’utilisation Chicago Pneumatic CS7000

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  • Chicago Pneumatic CS7000 - page 1

    December 2005 i CS7000 Controller Hardware Overview Manual With Ethernet/CCM Information for use with 177 and 277 Series Electric Fastening Tools CP Ref. / N O : 6159939130 Techmotive P/N : 39-30-41365 December 2005 CP Techmotive 22705 Heslip Drive Novi, Michigan 48375 USA 6159939130 ...

  • Chicago Pneumatic CS7000 - page 2

    December 2005 ii 24-Hour Technical Support Toll Free in the U.S. and Canada: 1-877-224-7377 All other countries: (001) 248-348-6280 between 8 a.m. and 5 p.m. Eastern Standard Time (EST) NOTE: Chicago Pneumatic Tool Company (CP) in 2005 acquired and changed the name of GSE tech-motive tool to CP Techmotive. Product Information may be found on www.cp ...

  • Chicago Pneumatic CS7000 - page 3

    December 2005 i LIMITED W ARRANTY CP Techmotive warrants its PRODUCTS to be free from defects in materials and workmanship for the lesser of (1) one year from the date of shipment from the manufacturing facility in Michigan, U.S.A. OR (2) one-million cycles except for the products noted below: CP Techmotive crowfoot, tubenut and hold & drive he ...

  • Chicago Pneumatic CS7000 - page 4

    6159939130 CS7000 Controller Hardware Overview Manual ____________________________________________________________________________________________ Page ii 39-30-41365 CUSTOMER SATISFACTION Please Read This! As a valued customer, your opinion and satisfaction are important to CP Techmotive. Please let us know what you think of our product(s). Write ...

  • Chicago Pneumatic CS7000 - page 5

    Preface December 2005 i Preface The CS7000 Controller manufactured by CP techmotive is a component of one of the most powerful DC electric nutrunner fastening control systems available. The system uses 100% digital technology to ensure accurate and reliable fastening and data acquisition. Microprocessors in both the fastening tool and the controlle ...

  • Chicago Pneumatic CS7000 - page 6

    6159939130 CS7000 Controller Hardware Overview Manual ____________________________________________________________________________________________ Page ii 39-30-41365 Conventions The following conventions are used throughout this manual for the safety of personnel, equipment, software, and data. The conventions include warnings, cautions and notes, ...

  • Chicago Pneumatic CS7000 - page 7

    Preface ____________________________________________________________________________________________ December 2005 Page iii Abbreviations Some of the most common abbreviations used throughout this manual include the following: API application program interface ESD electro-static discharge GFCI ground fault circuit interrupter I/O input/output IEC I ...

  • Chicago Pneumatic CS7000 - page 8

    6159939130 CS7000 Controller Hardware Overview Manual ____________________________________________________________________________________________ Page iv 39-30-41365 (This page is left blank intentionally.) ...

  • Chicago Pneumatic CS7000 - page 9

    Contents December 2005 v Contents Who Should Use This Manual ............................................................................................... i How to Use This Manual ........................................................................................................ i Conventions ................................................. ...

  • Chicago Pneumatic CS7000 - page 10

    6159939130 CS7000 Controller Hardware Overview Manual ____________________________________________________________________________________________ Page vi 39-30-41365 Grounding ........................................................................................................................... 3-4 I/O Wiring .................................. ...

  • Chicago Pneumatic CS7000 - page 11

    Contents ____________________________________________________________________________________________ December 2005 Page vii Figures Figure 2-1. Front Panel View ..................................................................................................2 -2 Figure 2-2. Turning the Rotary Actuator to the ON Position .......................... ...

  • Chicago Pneumatic CS7000 - page 12

    6159939130 CS7000 Controller Hardware Overview Manual ____________________________________________________________________________________________ Page viii 39-30-41365 (This page is left blank intentionally.) ...

  • Chicago Pneumatic CS7000 - page 13

    Chapter 1. Think Safety First! December 2005 1-1 1. Think Safety First! Working with fastening tools can be dangerous if safe and proper procedures are not followed. As with all machinery, certain hazards can be involved with the operation of the product. Using these tools with respect and caution will considerably lessen the possibility of persona ...

  • Chicago Pneumatic CS7000 - page 14

    6159939130 CS7000 Controller Hardware Overview Manual ____________________________________________________________________________________________ Page 1-2 39-30-41365 • SECURE THE TOOL. Tools that develop torque can produce hazardous torque reactions. Always be sure that the tool is properly fixtured to absorb reaction as a fastener is tightened ...

  • Chicago Pneumatic CS7000 - page 15

    Chapter 1. Think Safety First! ____________________________________________________________________________________________ December 2005 Page 1-3 Electrical Safety Only qualified and properly trained personnel should perform electrical/electronic troubleshooting and repair. Consider the following electrical system safety guidelines: • Before you ...

  • Chicago Pneumatic CS7000 - page 16

    6159939130 CS7000 Controller Hardware Overview Manual ____________________________________________________________________________________________ Page 1-4 39-30-41365 (This page is left blank intentionally.) ...

  • Chicago Pneumatic CS7000 - page 17

    Chapter 2. Identifying the Components December 2005 2-1 2. Identifying the Components This chapter is designed to familiarize you with the components of the CS7000 Controller. It has four sections to help you locate all the major components easily: • Front Panel • Top Panel • Bottom Panel • Enclosure Interior Each section includes figures t ...

  • Chicago Pneumatic CS7000 - page 18

    6159939130 CS7000 Controller Hardware Overview Manual Page 2-2 39-30-41365 Front Panel Figure 2-1 shows the front panel components of the CS7000 Controller. Descriptions are provided in clockwise order, starting with the latch. Figure 2-1. Front Panel View ...

  • Chicago Pneumatic CS7000 - page 19

    Chapter 2. Identifying the Components ____________________________________________________________________________________________ December 2005 Page 2-3 Latch The latch keeps the front panel of the controller closed. To open it you need a key (part number 31-80-0414). Rotary Actuator The rotary actuator is a safety device that allows you to open t ...

  • Chicago Pneumatic CS7000 - page 20

    6159939130 CS7000 Controller Hardware Overview Manual Page 2-4 39-30-41365 T op Panel Figure 2-3 shows the top panel components of the CS7000 Controller. Figure 2-3. Top Panel View Bottom Panel Figure 2-4 shows the bottom panel components of a CS7000 Controller. Connector configurations will vary depending on the model. Figure 2-4. Bottom Panel Vie ...

  • Chicago Pneumatic CS7000 - page 21

    Chapter 2. Identifying the Components ____________________________________________________________________________________________ December 2005 Page 2-5 Tool Connector A 26 position metal (SMC) connector is the interface between the 177 and 277 Series nutrunner cable and control electronics. Refer to Connector Pinout Definitions in Chapter 3. Inst ...

  • Chicago Pneumatic CS7000 - page 22

    6159939130 CS7000 Controller Hardware Overview Manual Page 2-6 39-30-41365 I/O Connector The 19-position remote I/O connector provides the interface between external control/monitoring devices and the internal control electronics. CP techmotive accessories, such as socketrays, are connected here. The mating connector for this port is a 14-shell, 19 ...

  • Chicago Pneumatic CS7000 - page 23

    Chapter 2. Identifying the Components ____________________________________________________________________________________________ December 2005 Page 2-7 Figure 2-5. Components Inside the Enclosure of the CS7000 Controller ...

  • Chicago Pneumatic CS7000 - page 24

    6159939130 CS7000 Controller Hardware Overview Manual Page 2-8 39-30-41365 Gen2 T ool Control Module (TCM) The TCM, shown in Figure 2-6, is a device that controls a single DC electric tool. The TCM and its attached tool are referred to as a spindle. The TCM houses both the servo amplifier and DCM. Figure 2-6. Front View of the TCM WARNING! ! ! ! ! ...

  • Chicago Pneumatic CS7000 - page 25

    Chapter 2. Identifying the Components ____________________________________________________________________________________________ December 2005 Page 2-9 The TCM has a small four-digit display, a column of nine indicator LEDs, and two potentiometers. The LEDs provide status and condition information about the connected nutrunner. The indicator LEDs ...

  • Chicago Pneumatic CS7000 - page 26

    6159939130 CS7000 Controller Hardware Overview Manual Page 2-10 39-30-41365 Communications Control Module (CCM) “Optional” The CCM module provides Ethernet (10Base-T) connectivity from the CS7000 Controller. This interface may be to Visual Supervisor systems on the LAN or possibly custom interfaces to customer networks. In addition the CCM (in ...

  • Chicago Pneumatic CS7000 - page 27

    Chapter 2. Identifying the Components ____________________________________________________________________________________________ December 2005 Page 2-11 Backplane The backplane is a printed circuit board into which many of the internal component cables plug. Figure 2-8. CS7000 Controller Backplane Backplane Fuses F1 and F2 are the main 220V line ...

  • Chicago Pneumatic CS7000 - page 28

    6159939130 CS7000 Controller Hardware Overview Manual Page 2-12 39-30-41365 DIP Switch Settings DIP switch block SW1 is used to configure the SDLC address. These are binary encoded to provide addresses 1 through 32 (zero is not a valid address). For Ethernet this address should be set to 1. DIP switch block SW2 is for special options. Position #1 c ...

  • Chicago Pneumatic CS7000 - page 29

    Chapter 2. Identifying the Components ____________________________________________________________________________________________ December 2005 Page 2-13 Disconnect Switch The disconnect switch is mechanically interlocked with the rotary actuator to prevent the enclosure door from opening if the disconnect switch is in the ON position. Refer to Fr ...

  • Chicago Pneumatic CS7000 - page 30

    6159939130 CS7000 Controller Hardware Overview Manual Page 2-14 39-30-41365 (This page is left blank intentionally.) ...

  • Chicago Pneumatic CS7000 - page 31

    Chapter 3. Installing the CS7000 Controller December 2005 3-1 3. Installing the CS7000 Controller This chapter shows you how to mount the CS7000 Controller, discusses the basic issues involved in placing the CS7000 Controller in your facility and shows you how to wire it. Mounting the CS7000 Controller The CS7000 Controller is installed vertically ...

  • Chicago Pneumatic CS7000 - page 32

    6159939130 CS7000 Controller Hardware Overview Manual Page 3-2 39-30-41365 Figure 3-1. CS7000 Controller Dimensions of the Front and Bottom Panel To mount the controller use four 1/4-20-in bolts or screws. Emissions and Susceptibility The CS7000 Controller meets the EC directives IEC 61000-6-2 (1999) and IEC 61000-6-4 (1997). It does not radiate ex ...

  • Chicago Pneumatic CS7000 - page 33

    Chapter 3. Installing the CS7000 Controller ____________________________________________________________________________________________ December 2005 Page 3-3 Meeting the AC Input Power Requirements For proper operation, the controller must be connected to a stable power source. The supply source should be capable of delivering at least 1.5 kVA pe ...

  • Chicago Pneumatic CS7000 - page 34

    6159939130 CS7000 Controller Hardware Overview Manual Page 3-4 39-30-41365 Grounding WARNING! ! ! ! ! The GFCI cannot protect you against any potential difference that exists between the nutrunner body and any other metal fixturing or machinery. You must observe the grounding requirements below as a safety protection. Failure to follow this safety ...

  • Chicago Pneumatic CS7000 - page 35

    Chapter 3. Installing the CS7000 Controller ____________________________________________________________________________________________ December 2005 Page 3-5 Table 3-1. 19-Position Remote I/O Connector Pinout Signal Names and Descriptions (Continued) Pin Signal Description B Forward/Reverse input (White wire internal) (White wire - external) When ...

  • Chicago Pneumatic CS7000 - page 36

    6159939130 CS7000 Controller Hardware Overview Manual Page 3-6 39-30-41365 Table 3-1. 19-Position Remote I/O Connector Pinout Signal Names and Descriptions (Continued) Pin Signal Description M Discrete output #4* (White/Violet wire - internal) (Black/White wire - external)) J = Cycle Finish, K = Cycle Good, L = Cycle Bad, N = In Cycle. N Discrete o ...

  • Chicago Pneumatic CS7000 - page 37

    Chapter 3. Installing the CS7000 Controller ____________________________________________________________________________________________ December 2005 Page 3-7 A remote input circuit schematic is shown in Figure 3-2. Figure 3-2. Remote Input Circuit Schematics To ensure that you operate the fastening system properly, refer to Table 3 -2 for input r ...

  • Chicago Pneumatic CS7000 - page 38

    6159939130 CS7000 Controller Hardware Overview Manual Page 3-8 39-30-41365 Connector Pinout Definitions Pinout definitions are provided for the tool, I/O, TCM network, RS-232 and printer connectors. T ool Connector “26 pin” (Metal SMC) – Front V iew Pin Designation Wire Color (Ref) Function 1 RED POWER PHASE 2 5 ORN/WHT + 24 VOLTS 6 WHT/ORN C ...

  • Chicago Pneumatic CS7000 - page 39

    Chapter 3. Installing the CS7000 Controller ____________________________________________________________________________________________ December 2005 Page 3-9 I/O Connector – Front View Pin Designation Wire Color (Ref) Function A BLK CYCLE ON INPUT B WHT FORWARD/REVERSE INPUT C GRY DISCRETE INPUT #7 D YEL DISCRETE INPUT #8 E RED LIMIT SET SELECT ...

  • Chicago Pneumatic CS7000 - page 40

    6159939130 CS7000 Controller Hardware Overview Manual Page 3-10 39-30-41365 Printer/Computer/Diagnostics (RS-232) Connector – Front View Pin Designation Wire Color (Ref) Function 2 BLU RXD 3 GRN TXD 5 BLK GND 7 RED RTS 8 YEL CTS Programming the CS7000 Controller (In General) After you have mounted the controller and become familiar with its basic ...

  • Chicago Pneumatic CS7000 - page 41

    Chapter 4. Technical Information December 2005 4-1 4. Technical Information Maintenance of the CS7000 Controller consists of replacing fuses and cleaning the enclosure window. Replacement Parts If, at any time, you need to replace or order new parts for your CS7000 Controller. Table 4 -1. Replacement Parts Qty. Description Part Number 1 50A TCM GEN ...

  • Chicago Pneumatic CS7000 - page 42

    6159939130 CS7000 Controller Hardware Overview Manual Page 4-2 39-30-41365 Contact Information NOTE: ? ? ? ? You will need to prefix American telephone numbers with the International Access Code for the U.S. when calling from another country. If you require additional technical information about the CS7000 Controller, call 1-877-224-7377 from insid ...

  • Chicago Pneumatic CS7000 - page 43

    Chapter 5. Index December 2005 5-1 5. Index A AC input, 3-3 Input Receptacle, 2-5 address switches, 2-6 B backplane, 2-11 battery, 2-9 bottom panel, 2-1 C circuit breaker, 2-6, 2-13 Clear Outputs, 3-4 connector I/O, 2-6, 3-9 printer, 2-5, 3-10 RS-232, 2-5, 3-9 SDLC/485, 2-5, 3-9 tool, 2-5, 3-8 Cycle Bad, 3-6 Finish, 3-6 Good, 3-6 D Device Control M ...

  • Chicago Pneumatic CS7000 - page 44

    6159939130 CS7000 Controller Hardware Overview Manual Index-5-2 39-30-41365 pinout, 3-8 Plant Floor Communication System, 2-12 potentiometer, 2-9 power supply, 2-6, 2-12, 3-5, 4-1 printer cable, 3-1 printer connector, 2-5, 3-10 programmable discrete output, 3-6 R remote input circuit schematic, 3-7 repairs, 1-3 rotary actuator, 2-3 RS-232 connector ...

  • Chicago Pneumatic CS7000 - page 45

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  • Chicago Pneumatic CS7000 - page 46

    Index-5-2 39-30-41365 www.cp.com Please find your local contact at: www.cp.com U.S. English Printed in USA Copyright 2005 CP techmotive, Novi, MI, USA ...

Fabricant Chicago Pneumatic Catégorie Network Card

Les documents que nous recevons du fabricant de l'appareilChicago Pneumatic CS7000 peuvent être divisés en plusieurs groupes. Ceux-ci sont, entre autres:
- dessins techniques Chicago Pneumatic
- manuels d’utilisations CS7000
- fiches produit Chicago Pneumatic
- dépliants
- ou étiquettes-énergie Chicago Pneumatic CS7000
Tous sont importants, mais les informations les plus importantes du point de vue de l'utilisation de l'appareil se trouvent dans le manuel d’utilisation Chicago Pneumatic CS7000.

Un groupe de documents appelé manuels d’utilisation est également divisé en types plus spécifiques, tels que: Manuels d’installation Chicago Pneumatic CS7000, manuels d’entretien, brefs manuels ou manuels de l’utilisateur Chicago Pneumatic CS7000. Selon vos besoins, vous devriez chercher le document dont vous avez besoin. Sur notre site, vous pouvez voir le manuel le plus populaire d’utilisation du produit Chicago Pneumatic CS7000.

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Manuel d’utilisation complet de l’appareil Chicago Pneumatic CS7000, quelle devrait-elle être?
Le manuel d’utilisation, également appelé le mode d’emploi, ou tout simplement le manuel, est un document technique destiné à aider à utiliser Chicago Pneumatic CS7000 par les utilisateurs. Des manuels sont généralement écrits par un rédacteur technique, mais dans un langage accessible à tous les utilisateurs Chicago Pneumatic CS7000.

Le manuel d’utilisation complet Chicago Pneumatic, devrait inclure plusieurs éléments de base. Certains d'entre eux sont moins importants, tels que: la couverture / page de titre ou pages d'auteur. Cependant, la partie restante, devrait nous fournir des informations importantes du point de vue de l'utilisateur.

1. Introduction et des conseils sur la façon d'utiliser le manuel Chicago Pneumatic CS7000 - Au début de chaque manuel, nous devrions trouver des indices sur la façon d'utiliser le document. Il doit contenir des informations sur l'emplacement de la table des matières Chicago Pneumatic CS7000, FAQ ou des problèmes les plus fréquents - les points qui sont les plus souvent recherchés par les utilisateurs de chaque manuel
2. Table des matières - index de tous les conseils pour lChicago Pneumatic CS7000 qui peuvent être trouvés dans le document courant
3. Conseils sur la façon d'utiliser les fonctions de base de l’appareil Chicago Pneumatic CS7000 - qui devraient nous aider dans les premières étapes lors de l'utilisation Chicago Pneumatic CS7000
4. Troubleshooting - séquence systématique des activités qui nous aideront à diagnostiquer et ensuite résoudre les principaux problèmes de Chicago Pneumatic CS7000
5. FAQ - questions fréquemment posées
6. Détails du contact Informations sur l'endroit où chercher le contact avec le fabricant / service Chicago Pneumatic CS7000 dans un pays donné, si le problème ne peut être résolu par nous-mêmes.

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