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Manuale per l’uso Baldor GLC60

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Summary
  • Baldor GLC60 - page 1

    GLC Generator (Gaseous Liquid Cooled) GLC10, 15, 20, 25 30, 40, 45, 60, 65, 100 and 105 Installation & Operating Manual 2/08 MN2408 ...

  • Baldor GLC60 - page 2

    Any trademarks used in this manual are the property of their respective owners. W ARNING: CALIFORNIA PROPOSITION 65 W ARNING: Engine exhaust from this product contains chemicals known to the state of California to cause cancer , birth defects and other reproductive harm. W ARNING: CALIFORNIA PROPOSITION 65 W ARNING: Battery posts, terminals and rel ...

  • Baldor GLC60 - page 3

    T able of Contents T able of Contents i MN2408 Section 1 Product Safety Information 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Notice 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Baldor GLC60 - page 4

    ii T able of Contents MN2408 Section 4 Operation 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Engine Controller Description 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Baldor GLC60 - page 5

    Section 1 Product Safety Information Product Safety Information 1‐1 MN2408 Safety Notice Be sure that you are completely familiar with the safe operation of this equipment. This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment. Improper use can cause serious or fatal injury . Alw ...

  • Baldor GLC60 - page 6

    1‐2 Product Safety Information MN2408 This symbol is shown throughout the manual to indicate a connection to ground reference point. Symbols Indicates a potentially hazardous situation which, if not avoided, could result in injury or death. Indicates a potentially hazardous situation which, if not avoided, could result in injury or death. Precaut ...

  • Baldor GLC60 - page 7

    Product Safety Information 1‐3 MN2408 Operation W arning Statements Continued W ARNING: Never connect or disconnect loads during operation. Always connect load circuits before starting the engine and use external branch disconnects etc. to switch loads On/Off. W ARNING: Be sure that you understand how to stop the engine quickly in case of an emer ...

  • Baldor GLC60 - page 8

    1‐4 Product Safety Information MN2408 W arning Statements Continued Installation W ARNING: Installation and servicing of batteries is to be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. W ARNING: Disconnect the battery' s ground terminal before w ...

  • Baldor GLC60 - page 9

    Product Safety Information 1‐5 MN2408 W arning Statements Continued Battery Safety W ARNING: Installation and servicing of batteries is to be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. W ARNING: Do not dispose of battery or batteries in a fire. The ...

  • Baldor GLC60 - page 10

    1‐6 Product Safety Information MN2408 W arning Statements Continued Maintenance W ARNING: Before cleaning, inspecting, repairing or performing any maintenance to the generator set, always be sure the engine has stopped and that all rotating parts have also stopped. After stopping, certain components are still extremely hot so be careful not to ge ...

  • Baldor GLC60 - page 11

    Section 2 General Information General Information 2‐1 MN2408 Thank you for purchasing your Baldor Generator Set. This manual contains information you need to safely and efficiently install and operate your generator set. During the preparation of this manual every ef fort was made to ensure the accuracy of its contents. This manual describes only ...

  • Baldor GLC60 - page 12

    2‐2 General Information MN2408 ...

  • Baldor GLC60 - page 13

    General Information 2‐3 MN2408 Important Be sure you are completely familiar with all Safety Instructions detailed in Section 1 of this manual. Do not proceed if you are unsure of any detail. Contact your Baldor Distributor , they are experienced and are happy to assist you and to answer your questions. Installation Guidelines The procedures pres ...

  • Baldor GLC60 - page 14

    2‐4 General Information MN2408 Room Location Often a separate building located on the site away from the main building is the most simple and cost effective. Major considerations when housing the genset in a separate building are: S Maintain the building at a satisfactory temperature year round (to meet applicable codes). S Assure the genset is n ...

  • Baldor GLC60 - page 15

    General Information 2‐5 MN2408 Foundation Design W ARNING: An open bottom stationary engine generator set must be installed over noncombustible materials and shall be located such that it prevents combustible materials from accumulating under the generator set. Foundation Checklist A. Evaluate if a separate, isolated foundation is required for th ...

  • Baldor GLC60 - page 16

    2‐6 General Information MN2408 S Steel spring isolators are a very effective and commonly used. Steel spring isolators are typically 95-98% efficient (reduces the transmitted vibration 95-98%) while a pad type can be 75-88% efficient. Spring isolators also level the genset sub-base in the event the foundation pad is not perfectly level. Spring st ...

  • Baldor GLC60 - page 17

    General Information 2‐7 MN2408 Designing An Isolated Foundation If the genset cannot be mounted directly on a floor slab, or if it is desirable to isolate it from the floor slab, then a separate foundation slab must be designed. A massive concrete foundation is not required. Outside dimensions of the foundation should exceed the outside genset di ...

  • Baldor GLC60 - page 18

    2‐8 General Information MN2408 T able 2‐1 Approximate Load Bearing Capacities of V arious Soil T ypes Soil T ype Safe Bearing Capacity lb per ft 2 kilo Pascals Hard Rock - Granite etc. 50,000 - 200,000 2,395 - 9,576 Medium Rock - Shale etc. 20,000 - 30,000 958 - 1,436 Hardpan 16,000 - 20,000 766 - 958 Soft Rock 10,000 - 20,000 479 - 958 Compact ...

  • Baldor GLC60 - page 19

    General Information 2‐9 MN2408 Exhaust System Exhaust Checklist A. Exhaust outlets are not located upwind or near any building air intakes. B. Flexible piping section is used at engine exhaust outlet. C. Exhaust piping material is adequate for expected service. D. Exhaust piping sizing is adequate to prevent back pressure. E. Exhaust piping compo ...

  • Baldor GLC60 - page 20

    2‐10 General Information MN2408 Figure 2‐6 Exhaust System Calculations Exhaust Piping Caution: The weight of the exhaust system must never be imposed on the turbo-charger outlet. Damage to the turbo-charger and other components may result. An exhaust system must withstand the vibration and thermal expansion that they are subjected to, yet suppo ...

  • Baldor GLC60 - page 21

    General Information 2‐1 1 MN2408 T ransfer Switch T r ansfer Switch Checklist A. Locate transfer switch in a clean, dry place, near the emergency load. B. Provide a circuit breaker between the genset and the transfer switch. C. Put a flexible connection between the conduit and genset. D. Observe applicable codes in wiring-in the transfer switch a ...

  • Baldor GLC60 - page 22

    2‐12 General Information MN2408 6. Conduit, wire, circuit protective device sizes, insulation etc. must conform to applicable local and national codes and regulations. 7. Be certain to seal around conduits that penetrate the walls of the genset room to reduce the amount of noise that is transmitted to the surrounding areas of the building and mai ...

  • Baldor GLC60 - page 23

    General Information 2‐13 MN2408 Battery Charger An engine mounted alternator charges the batteries during engine operation. Standby gensets should include a solid state battery charger that is connected to utility power so the battery is charged continuously while the genset is not running. The battery charger should be connected to the utility p ...

  • Baldor GLC60 - page 24

    2‐14 General Information MN2408 ...

  • Baldor GLC60 - page 25

    Section 3 Receiving & Installation Receiving & Installation 3‐1 MN2408 Receiving & Inspection When you receive your generator , there are several things you should do immediately . 1. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your system. 2. V erify that ...

  • Baldor GLC60 - page 26

    3‐2 Receiving & Installation MN2408 W ARNING: An open bottom stationary engine generator set must be installed over noncombustible materials and shall be located such that it prevents combustible materials from accumulating under the generator set. Several other factors should be carefully evaluated when selecting a location for installation: ...

  • Baldor GLC60 - page 27

    Receiving & Installation 3‐3 MN2408 Secure the Generator Six (eight for the GLC125) mounting bolts in the base frame secure the generator to the shipping pallet. Remove these bolts, lift the generator and remove the shipping pallet. Secure the generator to the concrete pad using 3 / 8  anchor hardware (not provided) in the base frame mount ...

  • Baldor GLC60 - page 28

    3‐4 Receiving & Installation MN2408 Hot Exhaust Gasses W ARNING: Exhaust fumes/gases are extremely dangerous and can cause severe illness or death. Never breath exhaust fumes produced by a running engine. Only run the engine outdoors where ventilation is plentiful. Exhaust gases contain carbon monoxide, a colorless, odorless and extremely dan ...

  • Baldor GLC60 - page 29

    Receiving & Installation 3‐5 MN2408 8. As much of the exhaust piping as possible should be located near the power ventilation exhaust. This will reduce the radiant exhaust heat inside the building. 9. Keep all fuel and its associated piping away from all components of the engine exhaust system. 10. After the exhaust system is installed it sho ...

  • Baldor GLC60 - page 30

    3‐6 Receiving & Installation MN2408 Installation The generator is completely assembled, tested and adjusted at the factory before it is shipped to you. The procedures presented in this manual are suggestions and it is the responsibility of the Owner/Operator to arrange for these procedures to be performed by licensed contractors according to ...

  • Baldor GLC60 - page 31

    Receiving & Installation 3‐7 MN2408 Example: Determining Pipe Size for Natural Gas A generator has a 16Hp engine 60 feet from the supply . Determine the supply pipe size for Natural Gas fuel. 16 x 10,000 = 160,000 BTU's / per hour for proper operation. 160, 000 1, 096  +  146 cubicfeet per hour. From T able 3‐6, a 60 ...

  • Baldor GLC60 - page 32

    3‐8 Receiving & Installation MN2408 Example: Determining Pipe Size for LPV A generator has a 16Hp engine 60 feet from the supply . Determine the supply pipe size for Natural Gas fuel. 16 x 10,000 = 160,000 BTU's / per hour for proper operation. 160, 000 2, 516  +  63.5 cubicfeet per hour. From T able 3‐6, a 60 foot ru ...

  • Baldor GLC60 - page 33

    Receiving & Installation 3‐9 MN2408 Electrical Connections Class 1 wiring methods must be used for field wiring connections to terminals of a class 2 circuit. It is the responsibility of the owner/operator to arrange for these procedures to be performed by a licensed electrical contractor and ensure conformance to all applicable codes includi ...

  • Baldor GLC60 - page 34

    3‐10 Receiving & Installation MN2408 T ransfer Switch Considerations The following are general considerations for the safe use of a transfer switch: 1. The transfer switch should be located inside the building near the main breaker box or the disconnect box. 2. The transfer switch must be kept away from any location that might allow water to ...

  • Baldor GLC60 - page 35

    Receiving & Installation 3‐1 1 MN2408 Figure 3‐5 Single Phase Connections From Alternator (Factory Wired) AC Power Connections Neutral Connections Ground Connections LOAD NEUTRAL GROUND Customer Connections Bond Jumper L1 L2 Note: Remove the Bonding jumper to meet local codes if required. Figure 3‐6 Three Phase WYE and DEL T A Connections ...

  • Baldor GLC60 - page 36

    3‐12 Receiving & Installation MN2408 Battery Charger Considerations 1. Mount the battery charger on the generator or as close to the generator as possible. 2. If you mount the battery charger inside the building, mount it near the main breaker box or disconnect box. 3. If you mount the battery charger outside, you must protect it from the env ...

  • Baldor GLC60 - page 37

    Receiving & Installation 3‐13 MN2408 Battery Connections The generator may be shipped with no battery installed. Procedure: The correct type battery must be installed in the battery compartment provided, see T able 3‐7. Installation and servicing of batteries is to be performed or supervised by personnel knowledgeable of batteries and the r ...

  • Baldor GLC60 - page 38

    3‐14 Receiving & Installation MN2408 Post Installation Checks When the initial installation is complete, these checks must be performed before starting the engine. These checks are not required before each start, only after the initial installation. 1. Generators that have been in transit or storage for long periods may be subjected to extrem ...

  • Baldor GLC60 - page 39

    Receiving & Installation 3‐15 MN2408 Post Installation Checks Continued 22. With the engine running, several checks must be made: a. V erify there are no fuel leaks. If a fuel leak is detected, stop the engine immediately (move the Master Control Switch to the “Stop” position) and repair the leak before proceeding. b. V erify there are no ...

  • Baldor GLC60 - page 40

    3‐16 Receiving & Installation MN2408 ...

  • Baldor GLC60 - page 41

    Section 4 Operation Operation 4‐1 MN2408 Digital Engine Controller Description EM0046A21 (MRS17) Figure 4‐8 Operator Control Panel Stop Manual Run Display Menu Group LED Indicators Operating Modes and Horn & Fault Reset Note: The operator control panel is equyipped with a heater element that allows the LCD display to operate to -40  C (n ...

  • Baldor GLC60 - page 42

    4‐2 Operation MN2408 Digital Engine Controller Description EM0046A21 (MRS17) Continued Operating Mode Press Mode  or  to scroll though the list of operating modes: Off, Manual and Automatic. The control mode is shown in the highlighted area at the top of the display , Figure 4‐9. When the desired Control Mode is highlighted, press Start t ...

  • Baldor GLC60 - page 43

    Operation 4‐3 MN2408 Digital Engine Controller Description EM0046A21 (MRS17) Continued T able 4‐9 Manual Mode Sequence Description Menu Status Condition of T ransition Action  Next State Main Measurement Ready Start request PREST ART on, Prestart time counter started PREST ART RPM > 2 or Oil pressure detected or Gen voltage > 10V Stop ...

  • Baldor GLC60 - page 44

    4‐4 Operation MN2408 Alarms Following alarms are available: Sensor fail (FLS) see T able 4‐10 Sensor fail is detected when measured value is 6% out of selected sensor characteristic. Sensor fail is indicated by ##### symbol instead measured value. W arning (WRN) see T able 4‐10 When warning comes up, only alarm outputs and common warning outp ...

  • Baldor GLC60 - page 45

    Operation 4‐5 MN2408 Inputs and Outputs Any Binary input or output can be configured to any controller terminal Inputs are BI1 - BI6, Outputs are BO1 - BO6) or changed to different function by LiteEdit software. There is fixed 1 sec delay when any binary input is configured as protection. T able 4‐1 1 Binary Inputs Alarm Alarm type W arning or ...

  • Baldor GLC60 - page 46

    4‐6 Operation MN2408 Analog Inputs Three analog inputs for resistive sensor 0 to 2400 ohms measuring are available on IL controller . Use LiteEdit software to modify configuration. The Analog inputs values assignment (AI1 = Oil press, AI2 = W ater temp, AI3 = Fuel level) is fix. It is possible to configure on each Analog input:  Reading from I ...

  • Baldor GLC60 - page 47

    Operation 4‐7 MN2408 T able 4‐15 Engine Setpoints Start RPM “Firing” speed when iL controller stops cranking (starter goes OFF). Step: 1% of nominal RPM; Range: 5 - 50 % Starting POil When reached controller stops cranking (starter goes OFF). Step: 0,1 psi; Range: -100 - 10000 Note: There are three conditions for stop cranking: Starting RPM ...

  • Baldor GLC60 - page 48

    4‐8 Operation MN2408 T able 4‐15 Engine Setpoints Continued Cooling time Runtime of the unloaded gen-set to cool the engine before stop. Step: 1s; Range: 0 - 3600 s AfterCoolT ime Runtime of engine after cooling pump. Binary output Cooling pump is closed when the engine starts and opens AfterCool time delayed after gen-set stops. Step: 1s Range ...

  • Baldor GLC60 - page 49

    Operation 4‐9 MN2408 T able 4‐17 Generator Protect Setpoints Overload Threshold for generator overload (in % of Nominal power) Step: 1% of Nominal power; Range: 0 - 200% Overload Wrn Threshold for generator overload warning (in % of Nominal power) Step: 1% of Nominal power; Range: 0 - 200% Overload del Delay for generator overload alarm. Step: ...

  • Baldor GLC60 - page 50

    4‐10 Operation MN2408 T able 4‐18 Sensor Spec Setpoints Calibr AI1,AI2, AI3 Calibrating constant to adjust the measured value of IL analog inputs. Physical dimension of calibrating constant is corresponding to Analog input. Step: 1; Range: -1000 to +1000 AnOut-kW/20mA Conversion coefficient from gen-set power to iG-IOM or PTM analog output. Ste ...

  • Baldor GLC60 - page 51

    Operation 4‐1 1 MN2408 Digital Engine Controller Description EM0046A21 (MRS17) Continued Figure 4‐1 1 Controller Connection Diagram OIL PRESSURE WA TER TEMP FUELLEVEL RPM LOAD EMERGENCY ST OP REMOTE SSTAR T/STOP DI ESE L /GASENGIN E START ER BATTERY - + FUEL SOLENO ID GENERATOR BINARYOUTPUTS STARTER L1 L2 ...

  • Baldor GLC60 - page 52

    4‐12 Operation MN2408 Digital Engine Controller Description EM0046A21 (MRS17) Continued Figure 4‐12 Controller Connection Diagram LOAD EMERGENCY ST OP REMOTE SSTAR T/STOP DI ESE L /GASENGIN E START ER BATTERY - + FUEL SOLENO ID GENERATOR G BINARYOUTPUTS STARTER L1 L2 L3 N PRESTART PE ALARM BINARYINP ...

  • Baldor GLC60 - page 53

    Operation 4‐13 MN2408 Operator Control Panel (MICROPROCESSOR Engine Controller Only) The Operator Control Panel is shown in Figure 4‐13. W ARNING: Never connect this generator to any buildings electrical system unless a licensed electrician has installed an approved transfer switch. The National Electrical Code (NEC) requires that connection of ...

  • Baldor GLC60 - page 54

    4‐14 Operation MN2408 Operator Control Panel Continued Auto Switch - When pushed, initiates automatic operation of the engine (generator set). Starting and stopping of the engine is controlled by a remote contact (transfer switch). When the remote start signal is removed the engine will continue to run for the cool down period (if selected) then ...

  • Baldor GLC60 - page 55

    Operation 4‐15 MN2408 5. When the cool down time delay period expires (typically 5 minutes), the controllers RUN output will be immediately terminated which will initiate the engine to stop. Automatic Fault Shutdown When a fault circuit is programmed as a SHUTDOWN, the engine will immediately stop when the fault is activated. A specific shutdown ...

  • Baldor GLC60 - page 56

    4‐16 Operation MN2408 When the controller is applied in an Auto Mains Failure (AMF) application with a transfer switch, it must be wired as shown in Figure 4‐14. Programmable output #3 must be selected for Utility Ready T o Load and programmable output #4 must be selected for Gen Ready T o Load. After the controller is programmed, the AMF seque ...

  • Baldor GLC60 - page 57

    Operation 4‐17 MN2408 No Load T est T o allow a timed No Load T est of the engine/generator set while using the AMF control application, a digital input contact from an external timer must be programmed for NO LOAD T est The sequence of operation for a No Load T est condition is as follows: 1. With the utility supply normal and the generator stop ...

  • Baldor GLC60 - page 58

    4‐18 Operation MN2408 Figure 4‐15 Engine Controller Inputs & Outputs ...

  • Baldor GLC60 - page 59

    Operation 4‐19 MN2408 Analog Faults Eight analog fault inputs are user programmable for 12 fault conditions. Each analog fault input requires a specific analog signal type. Fault Name Fault Action Inputs Signal Low Engine T emperature Alarm Engine T emperature High Engine T emperature #1 Alarm Engine T emperature High Engine T emperature # 2 Shut ...

  • Baldor GLC60 - page 60

    4‐20 Operation MN2408 Output Contacts All output contacts are non-powered (i.e. dry contacts) and are rated 10A/240V AC, 8A/28VDC resistive (3A inductive, 0.4pf). Output contacts are not fused therefore external overcurrent protection (maximum 10A) is required for all control circuits using these contacts. Contacts are shown in a de-energized sta ...

  • Baldor GLC60 - page 61

    Operation 4‐21 MN2408 Display Modes The controller is in the display mode at all times except when in the programming mode. The display screens and menus may be selected by pressing the Enter or Exit keys to access Operating Status Display , Fault Display , T imer Countdown, Generator AC Metering or Programming Menus. The LCD display shows the st ...

  • Baldor GLC60 - page 62

    4‐22 Operation MN2408 Timer Countdown T imer countdown menus are automatically displayed when a specific time delay function occurs during a control sequence. When a time delay begins, the LCD display will show the time delay function name (i.e. Engine Start Delay) and the current time remaining in the countdown sequence. When the timing function ...

  • Baldor GLC60 - page 63

    Operation 4‐23 MN2408 Generator AC Metering The controller is in the display mode at all times except when in the programming mode. The display screens and menus may be selected by pressing the Enter or Exit keys to access Operating Status Display , Fault Display , T imer Countdown, Generator AC Metering or Programming Menus. The LCD display show ...

  • Baldor GLC60 - page 64

    4‐24 Operation MN2408 Engine Parameter Display T wo engine operating parameter screens are provided. Battery V oltage/Engine Speed (T achometer) BA TTER Y SPEED 27.0 Vdc 1800 rpm Battery Displays battery voltage in DC volts. The voltage is displayed with a resolution of 1/10 of a volt. Speed Displays engine speed in revolutions per minute (RPM). ...

  • Baldor GLC60 - page 65

    Operation 4‐25 MN2408 Navigation Hints Programming parameters are displayed in the same order as the Programming Sheets (see Figures 4‐17 to 4‐20). T o skip over parameters that do not require changes, push and hold the ENTER push-button until the desired parameter is displayed. The EXIT push-button may be used to scroll backwards through the ...

  • Baldor GLC60 - page 66

    4‐26 Operation MN2408 Main Menu Loop Continued Loss Of Speed Signal Select the desired action (i.e. alarm or shutdown) when a loss of speed signal is detected during operation . Note: A loss of speed signal must be detected for longer than 2 seconds to initiate the desired action. Common Fail For “Not In Auto” Function Selects if a common fai ...

  • Baldor GLC60 - page 67

    Operation 4‐27 MN2408 Digital Fault Menu Loop The controller 's digital fault settings are described as follows: Caution: The Digital Fault Label selection must agree with the external control wiring prior to energizing the controller . Failure to do so may cause severe equipment damage. Digital Fault Label Select the desired fault label, th ...

  • Baldor GLC60 - page 68

    4‐28 Operation MN2408 Span Calibration Energize the generator supply voltage to the controller at nominal level. Note: It may be necessary to program the optional under and over voltage shutdowns as alarms to ensure the generator will continue to operate during calibration. Caution must be taken to ensure the generator output voltage is set withi ...

  • Baldor GLC60 - page 69

    Operation 4‐29 MN2408 Engine T emperature & Oil Pressure Calibration T o accurately calibrate the controller 's temperature sensor , an external temporary engine mounted temperature gauge is required. The external temperature gauge should be connected as close as possible to the temperature sender . T o accurately calibrate the controlle ...

  • Baldor GLC60 - page 70

    4‐30 Operation MN2408 Figure 4‐16 Configuration Data Sheet j j j j j j j j j ...

  • Baldor GLC60 - page 71

    Operation 4‐31 MN2408 Figure 4‐17 Main Menu Loop Parameters Parameter Setting Range System V oltage (Line T o Line) XXXXX V AC 120-15000V AC System Frequency 50Hz/60Hz T oggle Between 50/60 Hz System Phases 1 Phase/3 Phase T oggle Between 1 & 3 Phase Neutral Connected T oggle Between Y es/No V oltage Sensing V oltage Sensing Pt Ratio Ratio ...

  • Baldor GLC60 - page 72

    4‐32 Operation MN2408 Figure 4‐18 Analog Fault Menu Loop Parameters Fault Name Input Analog T ype Fault E=Enable D=Disable Setpoint Level (Pick-up) Setpoint Level (Drop-out) Action S=Shutdown A=Alarm Alarm Latch Y=Y es N=No Bypass On Start Y=Y es N=No T ransient Delay (Sec) Under V oltage AC V oltage E* S Y Y* 5.0 Under Frequency AC Frequency E ...

  • Baldor GLC60 - page 73

    Operation 4‐33 MN2408 Figure 4‐21 Engine Control Connections 1 2 3 4 5 6 7 8 9 10 11 12 17 16 15 14 13 38 37 GRD CR MP2 MP1 19 18 24 23 B - B + + - CRANK RUN 25 26 27 28 29 30 31 32 33 34 24 35 36 22 21 20 PROGRAMMABLE CONT ACT #4 PROGRAMMABLE CONT ACT #3 PROGRAMMABLE CONT ACT #2 PROGRAMMABLE CONT ACT #1 COMMON F AIL CONT ACT (OPERA TES ON AN A ...

  • Baldor GLC60 - page 74

    4‐34 Operation MN2408 ...

  • Baldor GLC60 - page 75

    Section 5 T roubleshooting and Maintenance T roubleshooting and Maintenance 5‐1 MN2408 Maintenance This manual contains only very minimal engine maintenance instructions. Refer to the engine manufacturer 's owner's manual for specific engine maintenance instructions for your generator set. Any maintenance instructions or recommendations ...

  • Baldor GLC60 - page 76

    5‐2 T roubleshooting and Maintenance MN2408 Problems and Solutions Some of the more common problems are listed in T able 5‐1. This information is intended to be a check or verification that simple causes can be located and fixed. It is not an exhaustive “how to” for all types of problems. Procedures that require in depth knowledge or skills ...

  • Baldor GLC60 - page 77

    T roubleshooting and Maintenance 5‐3 MN2408 T able 5‐2 T roubleshooting Guide (Digital Controller Only) Problem Possible Cause Remedy Controller does not power up even with correct DC power applied Wiring Mistake Overload Condition Check that there are no wiring errors/short circuits connected to the controller . The MEC 20 contains an electron ...

  • Baldor GLC60 - page 78

    5‐4 T roubleshooting and Maintenance MN2408 Note: See Engine Controller manual for additional information. T able 5‐3 T roubleshooting Guide (Analog Controller Only) Problem Possible Cause Remedy Controller cannot be “Reset” Engine not stopped Controller not in OFF mode V erify the engine is at a complete stop before trying to reset. Set th ...

  • Baldor GLC60 - page 79

    Appendix A Options & Accessories Options & Accessories A‐1 MN2408 Battery Charger BTCGR6 Battery Charger - 12 V olt / 6 Amp Float. Includes 6 ft power cord with grounding plug for AC input power and 4 ft power cord with ring terminals for DC output. UL Listed. BTCGR10A Battery Charger - 12 V olt /10 Amp Float. Includes terminal strip for ...

  • Baldor GLC60 - page 80

    A‐2 Series GLC MN2408 Battery Heaters Battery Heater (BTHTR81) - 120 V olt / 80 W att. Includes 6 ft power cord. Installation Considerations: Shore power must be available (120V AC or 240V AC) to power the battery heater and other components that may be installed). Shore power outlets or wiring must be located close to battery heater . Figure A? ...

  • Baldor GLC60 - page 81

    Options & Accessories A‐3 MN2408 Engine Block Heater Installation Considerations: Shore power must be available (120V AC or 240V AC) to power the block heater and other components that may be installed). Shore power outlets or wiring must be located close to block heater . Figure A‐3 Catalog # G10A Block Heater (refer to block heater manual ...

  • Baldor GLC60 - page 82

    A‐4 Series GLC MN2408 Silencers Refer to enclosure procedure to install silencer when enclosure is present. Industrial Silencer for Open Skid Mount Units - Provides silenced exhaust for up to 1 1 dBA sound attenuation. Kit includes engine adapters, flex pipe, clamps, silencer , and rain cap. Critical Silencer for Open Skid Mount Units - Provides ...

  • Baldor GLC60 - page 83

    Options & Accessories A‐5 MN2408 Fuel Strainers & Fuel Lines A fuel strainer and flexible fule line can be installed at the fuel pressure regulator to make connection to the fuel main shutof f valve easier . Either 1-1/4” or 2” fittings may be specified. Figure A‐5 Fuel Strainer and Flex Fuel Line Connections Fuel Strainer Fuel Flex ...

  • Baldor GLC60 - page 84

    A‐6 Series GLC MN2408 E-Stop E-Stop Switch Kit - Mounts to Baldor supplied Enclosure to provide easy access to shut down engine with the press of a button. Connects to Remote Run T erminals on genset. Must be adapted for remote mounting when used with open skid mount units. Figure A‐6 1 3 Installation: 1. Locate and drill 4 holes shown in Figur ...

  • Baldor GLC60 - page 85

    Options & Accessories A‐7 MN2408 Remote Annuciators Remote Annunciator - For use with MEC2 Controller . Provides remote anunciation of faults and generator status. Up to 20 individual fault conditions are remotely monitored utilizing both visual LED lights & audible alarm annunciation. Lamp test and alarm horn silence pushbuttons are prov ...

  • Baldor GLC60 - page 86

    A‐8 Series GLC MN2408 Radiator Duct Flange Radiator Duct Flange for Open Skid Mount - Provides easy connection to air ducting to carry away hot air from engine radiator . Duct flange mounts to front of engine radiator . Add 3” to length. Figure A‐9 T able A‐1 Mounting Dimensions Generator A B C GLC10-25 3.00 22.00 20.00 GLC30-60 3.00 26.00 ...

  • Baldor GLC60 - page 87

    Options & Accessories A‐9 MN2408 Enclosures Weather Resistant Enclosure - Heavy-duty 12 gauge hot rolled steel with welded corners and baked powder coat finish. Fasteners are zinc chromate plated and the locking latches are chrome plated on the lift off access doors. Silencer is mounted on top of reinforced pitched roof. Sound Attenuated Encl ...

  • Baldor GLC60 - page 88

    A‐10 Series GLC MN2408 ...

  • Baldor GLC60 - page 89

    Appendix B Series GLC Information & Wiring Diagrams Series GLC B‐1 MN2408 GLC Circuit Breaker & Electrical Data Circuit Breaker Size Qty per Phase Min Wire Gauge OSH Plant Ampacity @125C 15 1 #16 1 - #8 EPDM PER PHASE 90 20 1 #16 1 - #8 EPDM PER PHASE 90 30 1 #14 1 - #8 EPDM PER PHASE 90 40 1 #12 1 - #8 EPDM PER PHASE 90 50 1 #10 1 - #8 E ...

  • Baldor GLC60 - page 90

    B‐2 Series GLC MN2408 Figure B‐1 1 Customer Interface Connection Diagram MEC20 MEC2 ...

  • Baldor GLC60 - page 91

    Series GLC B‐3 MN2408 Figure B‐12 Customer Interface (w/o Breaker) Power Connection Diagram ...

  • Baldor GLC60 - page 92

    B‐4 Series GLC MN2408 Figure B‐13 Single Phase - (w/o Breaker) Connection Diagram ...

  • Baldor GLC60 - page 93

    Series GLC B‐5 MN2408 Figure B‐14 Single Phase - One Breaker Connection Diagram ...

  • Baldor GLC60 - page 94

    B‐6 Series GLC MN2408 Figure B‐15 Single Phase - T wo Breaker Connection Diagram ...

  • Baldor GLC60 - page 95

    Series GLC B‐7 MN2408 Figure B‐16 Single Phase Connection Diagram (Wire 1/0 and Larger w/Breaker) ...

  • Baldor GLC60 - page 96

    B‐8 Series GLC MN2408 Figure B‐17 Single Phase Connection Diagram (Wire 1/0 and Smaller w/Breaker) ...

  • Baldor GLC60 - page 97

    Series GLC B‐9 MN2408 Figure B‐18 Single Phase Connection Diagram (Wire 1/0 and Smaller w/o Breaker) ...

  • Baldor GLC60 - page 98

    B‐10 Series GLC MN2408 Figure B‐19 Single Phase Connection Diagram (Wire Larger than 1/0 w/o Breaker) ...

  • Baldor GLC60 - page 99

    Series GLC B‐1 1 MN2408 Figure B‐20 Three Phase Connection Diagram ...

  • Baldor GLC60 - page 100

    B‐12 Series GLC MN2408 Figure B‐21 Three Phase Connection Diagram with PMG ...

  • Baldor GLC60 - page 101

    Series GLC B‐13 MN2408 Figure B‐22 Three Phase Connection Diagram (Wire 1/0 and larger) ...

  • Baldor GLC60 - page 102

    B‐14 Series GLC MN2408 Figure B‐23 Three Phase Connection Diagram (Wire Larger than 1/0 w/Breaker) ...

  • Baldor GLC60 - page 103

    Series GLC B‐15 MN2408 Figure B‐24 Three Phase Connection Diagram (Wire 1/0 and Smaller w/Breaker) ...

  • Baldor GLC60 - page 104

    B‐16 Series GLC MN2408 Figure B‐25 Three Phase Connection Diagram (Wire Larger than 1/0 w/o Breaker) ...

  • Baldor GLC60 - page 105

    Series GLC B‐17 MN2408 Figure B‐26 Three Phase Connection Diagram (Wire 1/0 and Smaller w/o Breaker) ...

  • Baldor GLC60 - page 106

    B‐18 Series GLC MN2408 Figure B‐27 Control Box Connections with MEC20 Controller ...

  • Baldor GLC60 - page 107

    Series GLC B‐19 MN2408 Figure B‐28 Control Box Connections with MEC20 Controller & Governor ...

  • Baldor GLC60 - page 108

    B‐20 Series GLC MN2408 Figure B‐29 Control Box Connections with MEC2 Controller ...

  • Baldor GLC60 - page 109

    Series GLC B‐21 MN2408 Figure B‐30 Engine Wiring, W oodward 4.3L GM ...

  • Baldor GLC60 - page 110

    B‐22 Series GLC MN2408 Figure B‐31 Engine Wiring, W oodward 5.7L GM ...

  • Baldor GLC60 - page 111

    Series GLC B‐23 MN2408 Figure B‐32 Engine Wiring, W oodward 8.1L GM ...

  • Baldor GLC60 - page 112

    B‐24 Series GLC MN2408 ...

  • Baldor GLC60 - page 113

    Baldor District Offices ...

  • Baldor GLC60 - page 114

     Baldor Electric Company MN2408 All Rights Reserved. Printed in USA 2/08 W ARNING: CALIFORNIA PROPOSITION 65 W ARNING: Engine exhaust from this product contains chemicals known to the state of California to cause cancer , birth defects and other reproductive harm. W ARNING: CALIFORNIA PROPOSITION 65 W ARNING: Battery posts, terminals and related ...

Fabbricante Baldor Categoria Portable Generator

I documenti che otteniamo dal fabbricante del dispositivoBaldor GLC60 possono essere suddivisi in diversi gruppi. Questi sono tra gli altri:
- disegni tecnici Baldor
- manuali per l’uso GLC60
- schede prodotto Baldor
- opuscoli
- o etichette energetiche Baldor GLC60
Tutti sono importanti, ma le informazioni più importanti dal punto di vista di utilizzo del dispositivo possono essere trovate nel manuale per l’uso Baldor GLC60.

Un gruppo di documenti denominato manuali per l’uso, è anche suddiviso in tipi più specifici, come: Manuali di installazione Baldor GLC60, manuali di manutenzione, brevi manuali o manuali utente Baldor GLC60. A seconda delle esigenze, si dovrebbe cercare il documento necessario. Nel nostro sito web, puoi visualizzare il manuale più popolare per l'uso del prodotto Baldor GLC60.

Manuali per l’uso simili

Manuale completo del dispositivo Baldor GLC60, come deve essere?
Il manuale per l’uso, denominato anche istruzioni per l’uso, o semplicemente il manuale è un documento tecnico progettato per aiutare ad utilizzare Baldor GLC60 dagli utenti. I manuali sono di solito scritti da uno scrittore tecnico, ma in un linguaggio accessibile a tutti gli utenti Baldor GLC60.

Il manuale per l’uso completo Baldor, dovrebbe includere vari elementi di base. Alcuni di loro sono meno importanti, come ad esempio: copertina / pagina del titolo o pagina di autore. Tuttavia, la parte rimanente, dovrebbe fornire informazioni importanti dal punto di vista dell'utente.

1. Introduzione e la guida su come utilizzare il manuale Baldor GLC60 - All'inizio di ogni manuale, dovremmo trovare indizi su come utilizzare il documento. Dovrebbe contenere informazioni sulla posizione dell’indice Baldor GLC60, FAQ o i problemi più comuni : i punti che sono più spesso cercati dagli utenti di ogni manuale
2. Indice - elenco di tutti i suggerimenti per Baldor GLC60 che possono essere trovati nel documento corrente
3. Suggerimenti su come utilizzare le funzioni di base del dispositivo Baldor GLC60 - che ci dovrebbe aiutare nei primi passi durante l'uso Baldor GLC60
4. Troubleshooting - sequenza sistematica delle attività che vi aiuterà a diagnosticare e, successivamente, risolvere i problemi più importanti del Baldor GLC60
5. FAQ - domande più frequenti
6. Dettagli di contatto Informazioni su dove cercare il contatto con il fabbricante / servizio Baldor GLC60 in un dato paese, se il problema non può essere risolto da noi stessi.

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