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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 1
GE OSMONICS MILLENIUM™ REVERSE OSMOSIS UNIT Operation and Maintenance Manual SUPERCEDES P/N 14693 REV. D ...
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14693e A A 31 March 2003 MILLENIUM REVERSE OSMOSIS UNIT Installation, Operation and Maintenance Manual TABLE OF CONTENTS Page CHAPTER ONE: GENERAL INFORMATION 1-1 Section 1.1 The Manual 1-3 1.2 Safety Summary 1-3 1.3 Applications 1-4 1.4 Contraindications 1-4 1.5 Environmental Considerations 1-5 1.6 Theory of Operation 1-6 1.7 Fluid Components 1-7 ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 4
14693e B B 31 March 2003 CHAPTER FOUR: ROUTINE MAINTENANCE 4-1 Section 4.1 4.1.1 Routine Maintenance of Millenium™ RO System Daily / Per Treatment Maintenance 4-3 4-3 4.1.2 Weekly Maintenance 4-4 4.1.3 Monthly Maintenance 4-4 4.1.4 Quarterly Maintenance 4-4 4.1.5 Semi-Annual Maintenance 4-5 4.1.6 Annual Maintenance 4-5 4.2 4.2.1 Specific Maintena ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 5
14693e C C 31 March 2003 CHAPTER FIVE: TROUBLESHOOTING 5-1 Table of Content 5-3 Section 5.1 Unit Fails to Run 5-5 5.2 Unit Runs Intermittently 5-5 5.3 Motor Runs Hot 5-6 5.4 Water Produced While Unit is Off 5-6 5.5 Low Pump Pressure 5-7 5.6 Pressure Gauge Vibrates Erratically 5-7 5.7 Excess Product Pressure (too high) 5-7 5.8 Product Flow Too Low 5 ...
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M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 1 General Information Millenium RO System CHAPTER ONE: GENERAL INFORMATION ...
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M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 2 General Information This page intentionally left blank. ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 9
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 3 General Information 1.1 The Manual This manual has been prepared to provide th e operator with inform ation and instructions regarding the installation, use, maintenan ce and troubleshooting of the GE Osmonics Millenium™ Reverse Osmosis System . CAUTION: When used as a medical dev ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 10
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 4 General Information SHOCK HAZARD: Connect this device to a proper ground c onnection in accordance with the National Electrical Code. DO NOT under any circum stances remove the ground wire or ground prong from any power plug. DO NOT use an exte nsion cord with this equipment. Keep t ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 11
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 5 General Information 1.5 Environmental Considerations Prior to the installation of the Millenium™ RO System, it will be necessary to provide utilities and create an environment suitable for the trouble free operation of the RO system and its accessories. POWER: The Millenium™ ope ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 12
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 6 General Information WATER PURITY: Plumbing materials can significantly contribut e to the contam ination of the water. Metallic pipes (with the exception of 316 stai nless steel) must be elim inated once the purification process has begun. Sche dule 40 or 80 PVC pipes, polypropylene ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 13
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 7 General Information 1.7 Fluid Components Inlet Solenoid: Located inside the Millenium™ RO at the inlet, and serves to shut off the water supply to the system, until it is actuated wh en the Inlet water valve switch is placed in the ON position. Pressure Adjust Regulator: Used to a ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 14
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 8 General Information Product Water Pressure: Product Water Pressure is read on a 0 to 100 PSI gauge on the front panel. Product pressures will register only when the product is back pressured (product hose removed from fitting or connected to dialysis unit). Product Recirculation Che ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 15
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 9 General Information 1.8 Monitors and Controls Inlet Water Valve Switch: The Inlet Water Valve Switch is mounted on the control panel. The switch is used to energize a solenoid, pressurizing the system with feed water. RO Pump Power Switch: The RO Pump Power Switch is mounted on the ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 16
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 10 General Information Product Port: The Product Port is a quick-disconnecti on port for the output of purified product water. The port has a check valve that closes when there is no hose connected to the fitting. Waste Port: The Waste Port is a quick-disconnection por t for the outpu ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 17
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 11 General Information 1.9 Optional Equipment GE Osmonics offers a number of optional item s to adapt the equipment to meet specific needs. Options are available to improve portability, and to im prove the quality of the feedwater to the RO. Frequently requested options are briefly de ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 18
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 12 General Information 1.10 Specifications: 1.10.1 Input Water Requirements M i n i m u m Maximum Input flow Rate 2.0 GPM N/A Temperature (water) 1.7°C (35°F) 32°C (90°F) NOTE : Operating at lower temperatures may m a ke it impossible for the Millenium ™ to produce adequate perm ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 19
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 13 General Information 1.10.4 Dimensions V e r t i c a l C a b i n e t Horizo ntal Cabinet Height 25 ½ inches 8 inches Depth 15 inches 15 inches Width 8 inches 25½ inches Weight – Operating – 55 lbs. 1.10.5 Membrane Performance Characteristics Salt rejection (TF Membranes): 95% ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 20
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 14 General Information 1.12 Electromagnetic Interference This equipment can generate, uses and can radiate radio frequency energy and, if not installed and used in accordance with these instructions, may cause harmful interference to other devices in the vicinity. However, there is no ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 21
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 15 General Information 1.14 Return Goods Authorization (RGA) Procedure If you wish to return goods for, warranty evaluation and/or credit please have your original sales order, invoice and device serial number available when you call GE Osmonics. Call GE Osmonics at (800)-633- 3080 an ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 22
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 16 General Information 1.15 Symbols and Abbreviations “RENALIN®” Refers to Peracetic Acid and Pe roxide-based Com pounds, such as Renalin®, Minncare™, Peracidin™ (20% peroxide, 4% Peracetic Acid) ASTM American Society for Testing and Materials AAMI Association for the Advanc ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 23
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 17 General Information MNPT Male National Pipe Thread MSDS Material Safety Data Sheet Megohm/cm Million Ohms/Centimeter mw Molecular Weight NaCl Sodium Chloride N/A Not Applicable NPT National Pipe Thread NSF National Sanitation Foundation PA Polyamide P/N P a r t N u m b e r ppm Part ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 24
M Millenium™ RO System by GE Osmonics 14693e – 31 Mar 03 1 - 18 General Information NOTES: ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 25
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 2 - 1 Installation Guidelines and Instructi ons Millenium RO System CHAPTER 2: INSTALLATION GUIDELINES AND INITIAL SYSTEM START-UP ...
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 2 - 3 Installation Guidelines and Instructi ons 2.1 Installation Considerations 1. Select a location for the Millenium™ near the required utilities and dialysis equipment. 2. The RO unit requires 115 VAC power for operation and consumes 8 amps of current (the 230 VAC model consumes 5 am p ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 28
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 2 - 4 Installation Guidelines and Instructi ons valve allowing product flow. When the hose is disconnected, the product flow is stopped. 4. Make sure that the inlet water valve switch and the RO pump power switch are in the OFF position. Plug the power cord into a 115 VAC (230 VAC) grounded ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 29
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 2 - 5 Installation Guidelines and Instructi ons 10. Let the RO run for an additional 15 minutes or until the percent rejection and TDS values have stabilized. WARNING: Ensure that TDS and membrane perfor m ance (% rejection) are normal for the regions water quality. Consult your facility ph ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 30
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 2 - 6 Installation Guidelines and Instructi ons 2.3 Product Water Analysis Procedure: In order to ensure that the RO is performing at or above AAMI (Association for the Advancement of Medical Instrumentation) St andards, it is necessary to perform an AAMI Water Quality Analysis test. For ne ...
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 3 - 1 1 System Operation Millenium RO System CHAPTER 3: SYSTEM OPERATION ...
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 3 - 3 3 System Operation 3.1 Daily Start-up WARNING: Verification of the absence of all sa nitizers, cleaners, disinfectants and chlorine/chloramines must be perform ed before RO product water is used for any patient related uses. 1. Connect the RO unit to the required utilities (feed water ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 35
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 3 - 4 4 System Operation 4. Briefly turn on the inlet water valve sw itch. This will release pressure from the feed water hose. When the pressure is released, turn the switch off. NOTE: If the Millenium™ RO is to be stored for more than 24 hours (RO not being operated), the RO should be s ...
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 3 - 5 5 System Operation NOTES: ...
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 1 Routine Maintenance Millenium RO System CHAPTER FOUR: ROUTINE MAINTENANCE ...
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 3 Routine Maintenance 4.1 Routine Maintenance of Millenium™ RO System GE Osmonics Millenium™ RO system s have been designed to operate with a minimum of operator attention. Like all mechanical system s they will operate longer and with less trouble when operator maintenance is perfor ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 41
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 4 Routine Maintenance 4.1.2 Weekly Maintenance 1. Observe, or measure, and record the waste and product flow rates on the operation log. Allow the water temperature to stabilize before attem pting to record the results. This will help prevent errors due to fluctuating temperature. 2. Obs ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 42
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 5 Routine Maintenance 4.1.5 Semi-annual Maintenance 1. Check and clean the Millenium™ cooling fan and grill. 2. Check the Product Recirculation check va lve for proper operation. Refer to the check valve test instructions in this chapter. 4.1.6 Annual Maintenance 1. An AAMI Water Quali ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 43
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 6 Routine Maintenance 4.2 Specific Maintenance Procedures and Instructions 4.2.1 Motor Lubricant Procedure 1. Remove the plastic plugs at both ends of the motor housing near the m otor shaft. 2. Add three drops of SAE 20 wt. non-detergent motor oil into the opening. 3. Replace the plasti ...
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 7 Routine Maintenance Tubing connections: ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 45
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 8 Routine Maintenance 1. Prior to performing this maintenance on any tube fitting, release any pressure on the tubing system (i.e., turn off the pump, open a drain port, etc.). 2. Remove the red locking clip (if applicable). 3. Push the dark gray collar in towards the body of fitting (li ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 46
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 9 Routine Maintenance 4.2.4 Product Recirculation Check Valve Test With Valve In RO Unit 1. Measure TDS of Product water using a handheld meter. If RO display and TDS measurement do not m atch within a small am ount, replace check valve. If values match, check valve is functioning correc ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 47
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 10 Routine Maintenance 4.3 Millenium™ Cleaning Indications Foulants such as minerals, silt and organic substances may collect on the RO m embrane surface and cause the RO membra ne to foul and diminish in its function. Many of these foulants are prevented by proper selection of pretrea ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 48
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 11 Routine Maintenance 4.3.1 Pre-Cleaning Preparation There are two types of cleaners available, a low pH cleaner (Calcium/Iron rem oval) and a high pH cleaner (Silt/Organics removal). GE Osm onics provides these cleaners in liquid form. The low pH cleaner attacks mineral scale deposits ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 49
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 12 Routine Maintenance CAUTION: Water to be used must be chlorine free or dam age to the RO membranes m ay result. 4. Turn the RO pump power and inlet water valve switches off. WARNING: Label machine with appropriate warning signs such as "Do Not Use / Contains Cleaner" to prev ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 50
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 13 Routine Maintenance output after the dwell time. 6. Place the waste hose back in the cleaning solution container. 7. Using the disinfect switch, turn the RO on and operate it for five minutes. 8. Remove the product and waste hoses fr om the cleaning solution tank and place them in the ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 51
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 14 Routine Maintenance 11. Turn the RO pump and inlet water valve switches OFF. Disconnect the product rinse line, and drain and store it. 12. Reconnect the product line to its original connection. 13. Remove the “Do Not Use/Contains Cleaner” warning label. 14. The Millenium™ RO sy ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 52
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 15 Routine Maintenance 4.3.2 BIOSAN™ Pre-Cleaning Preparation BIOSAN™ is a liquid cleaner/descaler agent intended for use in removing mineral scale and organic biofilm and is a short-term storage solution for RO water system s. CAUTION: BIOSAN™ is not intended for use in Hemodialys ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 53
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 16 Routine Maintenance 5. Connect the disinfect line quick-disconnect fitting to the disinfect port on the RO. Place the other (open) end of the line in the cleaning solution. 6. Connect the product rinse line to the product QD port and place the other end of the line in the cleaning sol ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 54
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 17 Routine Maintenance NOTE: Thin-film RO mem branes: The Millenium™ RO unit may be stored in BIOSAN™ for up to two weeks. 5. Remove the waste and product lines from the cleaning solution and place them in the drain. 4.3.2.3 BIOSAN™ Post-Cleaning Rinse Procedure 1. Using the disinf ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 55
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 18 Routine Maintenance 4.4 Millenium™ Disinfection Indications DETERMINATION OF MICROBIAL CULTURING AND DISINFECTION FREQUENCY IS THE RESPONSIBILITY OF THE OPERATING FACILITY. The following is recommended for critical app lications where bacteria and endotoxins are a major concern, suc ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 56
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 19 Routine Maintenance Label the machine with appropriate warni ng signs such as "Do Not Use / Contains Formaldehyde " to prevent use of the RO until it is properly rinsed. 4.4.1.1 Formaldehyde Pre-Disinfection Procedure 1. Turn the Millenium™ RO off. 2. Disconnect the RO sys ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 57
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 20 Routine Maintenance 4. Momentarily turn the inlet water valve switch on (approximately 5 seconds), then turn it off again. This allows the water to rinse the disinfectant from the disinfect line and quick-disconnect connection. WARNING: Failure to perform this step creates a potential ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 58
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 21 Routine Maintenance 11. Remove the warning signs from the RO only after a negative test confirm s the absence of formaldehyde. 12. The Millenium™ RO System is now ready for use. NOTE: Success of the disinfection procedure may be ascertained by taking a water culture after completion ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 59
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 22 Routine Maintenance 4.4.2 Peracetic Acid/Peroxide-Based Compounds (Renalin®) Disinfection Procedure Renalin®, Minncare™, Peracidin™ and others are trade names for compounds based on Peracetic Acid and Hydrogen Peroxide compounds, and are comm on in dialysis facilities. The produ ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 60
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 23 Routine Maintenance 4.4.2.1 Renalin® Pre-Disinfection Preparation CAUTION: When ‘RENALIN®’ is to be used as a di sinfectant, several preparatory steps are required by GE Osmonics as well as the mem brane manufacturer. Failure to comply with these instructions, which incorporate ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 61
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 24 Routine Maintenance 4.4.2.2 Renalin® Disinfection and Dwell Time 1. Verify that the operate/flush valve is in the OPERATE position. 2. Use the disinfect switch to circulate the solution through the system for five minutes. After three minutes of circulation, test the product line for ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 62
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 25 Routine Maintenance The operate/flush valve may need to be rotated partially closed, (towards the operate position) if the pump makes excessive noise. 6. Rotate the operate/flush valve to the operate position. 7. Turn the RO pump power switch off for 1 minute. Turn the RO pump switch ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 63
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 26 Routine Maintenance 4.5 Product Water Culture FREQUENCY : Once a month or more often, depending upon culture results, and unit protocol. We recomm end before and after disinfection. Materials Required: • Bucket or similar container • Sterile specimen container, such as Millipore ( ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 64
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 27 Routine Maintenance 4.5.1 Product Water Culture Procedure This procedure assumes the RO is connected to power and water, and is in operating condition. 1. Connect the product rinse line to the product port. Place the other end in a drain. 2. Connect the waste line to the waste port. P ...
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 28 Routine Maintenance 4.6 System Storage This storage procedure has been established to store Millenium™ RO machines. It is not recommended that a unit be dorm ant longer than 24 hours without disinfectant. ROs that have been left unused for more than 24 hours risk the possibility of ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 66
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 29 Routine Maintenance 4.6.2 BIOSAN™ Storage Procedure WARNING: It is recommended that gloves (latex/vinyl and eye protection be worn when handling BIOSAN™. 1. Disinfect and rinse the RO with an acceptable disinfectant. 2. Follow the BIOSAN™ procedure in this chapter. 3. Do not rin ...
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 4- 30 Routine Maintenance NOTES: ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 68
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 1 Troubleshooting Millenium RO System CHAPTER FIVE: TROUBLESHOOTING ...
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 2 Troubleshooting This page intentionally left blank. ...
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 3 Troubleshooting Table of Contents SECTION TITLE PAGE 5.1 RO Fails to Run 5-5 5.2 RO Runs Intermittently 5-5 5.3 Motor Runs Hot 5-6 5.4 Water Produced While RO is Off 5-6 5.5 Low Pump Pressure 5-7 5.6 Pressure Gauge Vibrates Erratically 5-7 5.7 Excess Product Pressure (too high) 5-7 5.8 ...
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M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 5 Troubleshooting 5.1 RO Fails to Run 1. Power off. a. Check position of inlet and pump switches. b. Check power cord (plugged in). c. Check outlet and circuit breaker/fuse panel for power with voltmeter. d. Check fuses in RO. 2. Improper line voltage. a. Verify that line and equipment v ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 73
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 6 Troubleshooting 2. Pump pressure too high. a. Adjust pressure at pump head. b. Check waste flow-path for obstruction. c. See 5.1.6 d. See 5.1.7 3. Thermal overload trips a. Verify line voltage and motor amperage draw. b. Disassemble pump/m otor at clamp and inspect coupler for wear. c. ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 74
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 7 Troubleshooting 5.5 Low Pump Pressure 1. No pressure develops above level of feed pressure. a. Verify motor operation and water line connections. b. Verify flush valve is in the operate position. c. Verify (lower than normal) flow fr om product, if high see mem brane problem. d. Verify ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 75
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 8 Troubleshooting 2. Product flow rate too high. a. Decrease pump operating pressure if above specifications. b. Feed water temperature too high. Reduce temperature or discontinue use of RO to prevent damage to mem branes. c. Damage or failure of mem brane has occurred, replace membranes ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 76
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 9 Troubleshooting 5.9 Product Flow Too High 1. Rejection Satisfactory A. Pump pressure too high. a. Adjust pressure regulator setting to specifications. B. Feedwater temperature too high. a. Adjust temperature blending valve. b. Correct plumbing error that allows the cold water to be hea ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 77
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 10 Troubleshooting 5.11 Low Percent Rejection The overall membrane perform ance can be a ffected by a number of factors. Poor rejection performance, as well as high TDS, can result from fouled m embranes, low pump pressure, inadequate waste flow, or feed water problems. An apparent perfo ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 78
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 11 Troubleshooting 5.12 TDS Value High The overall membrane perform ance can be a ffected by a number of factors. Poor rejection performance, as well as high TDS, can result from fouled m embranes, low pump pressure, inadequate waste flow, or feed water problems. An apparent performance ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 79
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 12 Troubleshooting 5.13 RO Fails to Draw Disinfectant 1. Pre-filter bowl leaking on vacuum. a. Tighten bowl b. Inspect and clean pre-filter bowl seal / replace seal. c. Replace filter bowl 2. Disinfect line kinked or plugged. a. Clear disinfect line. 3. Air leak on disinfect draw line. a ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 80
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 13 Troubleshooting NOTES: ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 81
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 5- 14 Troubleshooting This page intentionally left blank. ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 82
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 1 Drawings Millenium RO System CHAPTER SIX: DRAWINGS ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 84
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 3 Drawings Millenium RO (Component Layout) ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 85
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 4 Drawings Millenium RO (Disinfect View) ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 86
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 5 Drawings Millenium RO (Flow Schematic) ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 87
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 6 Drawings INLET WATER VALVE SWITCH POWER SWITCH RO PUMP SWITCH DISINFECT SUPPLY POWER SOLENOID INLET PUMP MOTOR FAN 4 3 2 1 5 F3 7 8 9 10 6 1) POWER NOT AP PLIED. NOTES: F3 − 1/8 AMP SLO BLOW (50Hz ) F3 − 1/4 AMP SLO BL OW (60Hz) F1 − 8 AMP SLO BLOW F2 − 5 AMP SLO BLOW FUSE CAL ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 88
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 7 Drawings ALARM SET SWITCH CONDUCTIVITY PC BOARD DISPLAY PC BOARD PRODUCT WATER TDS % REJECTION PC BOARD SENSOR SENSOR SENSOR SONALERT CONDUCTIVIT Y INLET WATER PRODUCT WATER THERMISTOR POWER SUPPLY (% REJECTION) Millenium RO (Electrical Schematic, Low Voltage, 50/60Hz) ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 89
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 8 Drawings 1234687 (50Hz) 12315 (60HZ) 12315−1 (50HZ) ELECTRICAL CONTROL BOX ELECTRICAL CONTROL PANEL 12311 30010 1236062 (60Hz) 12310 30005 20203 20204 20205 12312 21080 Millenium RO (Electrical Layout) ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 90
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 9 Drawings 40569 1234678 Millenium RO (Input Manifold 50/60Hz) ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 91
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 10 Drawings 20178 40602 12131 14765 40569 40564 40218 Millenium RO (Main Manifold) ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 92
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 11 Drawings 40570 40218 40976 40976 40976 40976 40976 40218 14738 Millenium RO (Waste Manifold) ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 93
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 12 Drawings (NOT TO SCALE) DETAIL ’A’ OS1151581 Millenium RO (ROMA Assembly) ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 94
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 13 Drawings TO HOLE IN RO CABINET 41566 50112 41566 42014 14493 Millenium RO (Flush Valve Assembly) ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 95
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 14 Drawings 6. TURN ON WATER AND POWER AND THEN CHECK PRESSURE READING. R EPEAT AS NECESSARY. 4. USE SCREWDRIVER AND TURN SCR EW AS SHOWN. CLOCKW ISE TO INCR EASE PRESSURE, COUNTER CLOCKWISE TO DECREASE PRESSURE. EACH 90 ° ROTATION WILL CHAN GE PRESSURE ABOUT 25 PSI. WASHER PUMP ACORN ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 96
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 15 Drawings “Push-In” Fitting Instructions ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 98
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 6 - 17 Drawings NOTES: ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 100
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 7 - 1 Spare Parts List Millenium RO System CHAPTER SEVEN: SPARE PARTS LIST ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 102
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 7 - 3 Spare Parts List Millenium RO System SPARE PARTS LIST NOTE: Part Numbers are subject to change and should be verified when ordering spare parts. CATALOG NUMBER DESCRIPTION PARTS 42047 Check Valve, Feed Line 42047 Check Valve, Product Line 1228224 Check Valve, Product Return 1236062 Fu ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 103
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 7 - 4 Spare Parts List CATALOG NUMBER DESCRIPTION PARTS (cont.) 20203 Switch, Inlet Water Valve 20203 Switch, RO Pump Power 40574 Valve, Feed Water Solenoid, 110 V, 60 Hz 40739 Valve, Feed Water Solenoid, 220 V, 50Hz 42014 Valve, Operate/Flush 42014 Valve, Product 50003 Clamp, Pump to Motor ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 104
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 7 - 5 Spare Parts List 12128 Pre-filter Housing Assembly 40694 O-ring, Pre-filter (9 7/8”) 40695 Filter, 1 Micron, 9 7/8" 40696 Filter, 5 Micron, 9 7/8" 40698 Filter, Carbon, 9 7/8" 14924 Kit, Mil, Prefilter Install (Mounts prefilter to RO or to wall. Includes all necessary ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 105
M Millenium™ RO System by GE Osmonics 14693e - 31 Mar 03 7 - 6 Spare Parts List NOTES ...
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 106
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GE GE OSMONICS MILLENIUMTM REVERSE OSMOSIS UNIT - page 107
Call (253) 395-2200 for additional information, (800) 633-3080 i n the U .S. , o r vis it www.osmonics.com Corporate Headquarters Kent Operations 5951 Clearwater Drive 7848 South 202 nd ST Minnetonka, MN Kent, W A 55343-8995 98032-1345 U S A U S A (952) 933 2277 Phone ( 253) 395-2200 Phone (952) 933-0141 Fax (253) 395-2363 Fax ...
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