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Lincoln Electric DC-400 - page 1
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • IDEALARC O DC-400 $%' ) $'X(W"#*! " February, 2011 (165DI ...
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Lincoln Electric DC-400 - page 2
$'## @?G5B545AE9@=5>D 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________ ...
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Lincoln Electric DC-400 - page 3
99 (). 99 ARC R A Y S can b ur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b . Use suitable clothing made from durable flame-resistant material to prote ...
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Lincoln Electric DC-400 - page 4
999 (). 999 FOR ELECTRIC ALL Y pow er ed equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the ...
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Lincoln Electric DC-400 - page 5
%'K*)$#((V')K Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: (MB5DL%?EB(?E4175!XB3 1. Protegez-vous contre la secousse électrique: ...
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Lincoln Electric DC-400 - page 6
F F T h a n k Y o u for selecting a &*!). product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! '514D89C$@5B1D?BC "1>E1<3?=@<5D5<I before attempting to use this equipment. Save this manu ...
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Lincoln Electric DC-400 - page 7
F9 F9 ) !$$#)#)( Page >CD1<<1D9?> ? ...
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Lincoln Electric DC-400 - page 8
#() !! )$# !'O )#! (% )$#(S #%*) )'%($#! . ' )$*)%*) ) ,) %) ,) 27.50 in. 22.25 in. 32.0 in. 473 ...
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Lincoln Electric DC-400 - page 9
#() !! )$# !'O ().%'*)$#( $'')$%')$#!*( The machine should be lo cated in a clean dry place where there is free circulation of clean air such that air movement in through the front and out th ...
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Lincoln Electric DC-400 - page 10
#() !! )$# !'O 19<EB5 D? 6?<<?G D85C5 9>CDBE3D9?>C 31> 31EC5 9==5491D5 619<EB5 ?6 3?= @?>5>DCG9D89>D85=1389>5 N,85> @?G5B9>7 G5<45B 6B?= 1 75>5B? ...
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Lincoln Electric DC-400 - page 11
#() !! )$# K843 AMPTROL™ ADAPTER INSTALLATION INSTRUCTIONS For use with: DC-250, DC-400, R3R or Weldanpower 250 (D-10 and Pro) with remote control power sources. WARNING: TURN THE POWER SOURCE OFF BEFORE INSTALLATION This K843 adapter is used to connect AMPTROL™ (K963*, K813* or K870), remote control (K7 ...
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Lincoln Electric DC-400 - page 12
#() !! )$# !'O #() !! )$# $ &*%"#) '&*' $' '$""# %'$((( ,''$#)'$!!$##? ...
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Lincoln Electric DC-400 - page 13
#() !! )$# !'O The operation of the switch is as follows: A semiautomatic or automatic wire feed unit electrode and work cables are connected to the terminals on the left side of the box. Stick or air carbon arc electrode and work leads are connected to the termina ...
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Lincoln Electric DC-400 - page 14
$%' )$# !'O (). %'*)$#( When using a DC-400 power source with wire feeders which do not have an electrical trigger interlock (or with wire feeders with the electrical trigger interlock in the OFF position), there will be a small spark if the e ...
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Lincoln Electric DC-400 - page 15
$%' )$# !'O $ED@ED+?<D175 $*)%*))'"#!((,) $> '5=?D5$>$66 (895<454 "5D1< B3 ,5<49>7 '$'$#)'$!! 1C )E>7CD5> B3 ,5 ...
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Lincoln Electric DC-400 - page 16
$%' )$# !'O ')#%!) (Continued) ?>CD1>DEBB5>D81B13D5B9CD93 (E2=5B754B3,5<49>7 5C97>1D5C G5<45B 3?=@<95C G9D8 #1D9?>1< <53DB931< "1>E613DEB5BC CC?3 ...
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Lincoln Electric DC-400 - page 17
$%' )$# !'O #'! "#('%)$# Th e DC -4 00 i s a n S CR c on tro ll ed t hr ee p ha se DC power source. It is designed with a single range potentiometer control. '$""#%'$? ...
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Lincoln Electric DC-400 - page 18
$%' )$# !'O %$,'($*'$%' )$# # $#)'$!( EDII3<51>4)9=5%5B9?4 The DC-400 is rated at the following duty cycles: * Based upon 10 minute time period (i.e., for 60% duty cycle, it is 6 minutes on an ...
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Lincoln Electric DC-400 - page 19
$%' )$# !'O In this position, the dynamic characteristics of the machine under welding conditions provide optimum welding characteristics for Innershield ® welding, other open arc processes including short arc MIG welding, and air carbon arc. Most submerged arc welding c ...
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Lincoln Electric DC-400 - page 20
$%' )$# !'O ) 5B=9>1<(DB9@?>>53D9?>C Terminal strip TS2 located behind the hinged control panel on the front of the power source supplies 110-115V AC. A 10 amp circuit breaker protects this circuit. Note that this 110-115V AC is also available in t ...
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Lincoln Electric DC-400 - page 21
$%' )$# !'O *-!'.%$,'$##)$#( Th e p ow er s ou rce is eq ui pp ed t o f ur nis h n om in all y 110-115 volt AC and 40-42 volt AC auxiliary power for operating wire feeding equipment, etc. The auxiliary power is available at the 1 ...
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Lincoln Electric DC-400 - page 22
$%' )$# !'O The case rear, top section, is equipped with a remov- able access panel. This provides easy access to the input contactor, easy connection and reconnection of input leads, and easy access for service or inspection. The total construction of the machine permits ...
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Lincoln Electric DC-400 - page 23
(($'( )$%)$#( )"$*! Docking Kit Control Cable Extension-45’ Water valve Kit "%)'$!%)'$' '&*#. ) '&*'( ? ...
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Lincoln Electric DC-400 - page 24
(($'( "%)'$!Q%)'W! A five wire cable, 12” (.30m) long, is available for easy connection of standard K963 Hand Amptrol or K870 Foot Amptrol. The cable has a 6-pin MS-style connec- tor which connects to the Amptrol and terminals which co nn ec ...
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Lincoln Electric DC-400 - page 25
"#)## !'O (). %'*)$#( ? ...
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Lincoln Electric DC-400 - page 26
)'$*!($$)# !'O If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your !?31<!9>3?<>ED8?B9J5495<4(5BF935139<9DI for technical troubleshooting assistance b ...
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Lincoln Electric DC-400 - page 27
)'$*!($$)# !'O $2C5BF51<<(165DIE945<9>5C45D19<54D8B?E78?EDD89C=1>E1< If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your !?31<!9>3?<&g ...
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Lincoln Electric DC-400 - page 28
)'$*!($$)# !'O Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your !?31<!9>3?<>ED8?B9J5495<4(5BF ...
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Lincoln Electric DC-400 - page 29
)'$*!($$)# !'O Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your !?31<!9>3?<>ED8?B9J5495<4(5BF ...
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Lincoln Electric DC-400 - page 30
)'$*!($$)# !'O Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your !?31<!9>3?<>ED8?B9J5495<4(5BF ...
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Lincoln Electric DC-400 - page 31
)'$*!($$)# !'O If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your !?31<!9>3?<>ED8?B9J5495<4(5BF935139<9DI for technical troubleshooting assistance b ...
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Lincoln Electric DC-400 - page 32
)'$*!($$)# !'O If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your !?31<!9>3?<>ED8?B9J5495<4(5BF935139<9DI for technical troubleshooting assistance b ...
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Lincoln Electric DC-400 - page 33
'"( !'O ...
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Lincoln Electric DC-400 - page 34
'"( !'O #$) This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to t ...
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Lincoln Electric DC-400 - page 35
'"( !'O #$) This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to t ...
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Lincoln Electric DC-400 - page 36
'"( !'O #$) This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to t ...
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Lincoln Electric DC-400 - page 37
'"( !'O #$) This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to t ...
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Lincoln Electric DC-400 - page 38
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Lincoln Electric DC-400 - page 39
#$)( !'O ...
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Lincoln Electric DC-400 - page 40
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇ Ã O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF A CTURER’S INSTR UCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PR A CTICES. SE RECOMIEND A LEER Y ENTENDER LAS INS TRUCCIONES DEL F ABRI ...
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Lincoln Electric DC-400 - page 41
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇ Ã O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A AS INS TR UÇÕES DO F ABRIC ANTE P ARA ES TE EQUIP AMENT O E AS P ARTES DE USO , E SIGA AS PR Á TIC A S DE SEGUR ANÇ A DO EMPREGADOR. • Kee p yo ur h ead out of fum es. • Use ven tila tio n or ex ...
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Lincoln Electric DC-400 - page 42
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • ...
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