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Coleman 9992-647 - page 1
Gas Barbecue Use, Car e & Assembly Manual W ith Grill Lighting Instructions 8400 Series Model No. 9992-647 (LP Gas) ASSEMBLER/INST ALLER: Leave these instructions with the consumer . CONSUMER/USER: Read all instructions and keep in a safe place for future r eference. For Outdoor Use Only www .coleman.com IMPORT ANT Read this manual carefully be ...
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Coleman 9992-647 - page 2
2 DANGER • FOR OUTDOOR USE ON L Y . NEVER operate grill in enclosed areas, as this could lead to gas accumulating from a leak, causing an e xplosion or a carbon monoxide buildup which could result in injur y or death. DO NO T use in garages, breez ewa ys, sheds or any enclosed area. • NO T FOR USE BY CHILDREN. • If these instructions are igno ...
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Coleman 9992-647 - page 3
3 • Installation must conf or m with local codes or , in the absence of local codes, with either the National Fuel Gas Code , ANSI Z223.1 (USA), Natur al Gas and Propane Installation Code, CSA B149.1 (Canada), or Propane Stor age and Handling Code, CSA B149.2 (Canada). • T o check local codes, see y our local L.P . gas dealer or natural gas com ...
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Coleman 9992-647 - page 4
4 Longer detachable po wer-supply cords or extension cords m ust be used with care. The marked electrical rating of the cord set or e xtension cord must be at least as great as the electrical rating of the appliance. If the appliance is of the grounded type , the e xtension cord should be a grounding-type 3-wire cord. Use outdoor e xtension cords w ...
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Coleman 9992-647 - page 5
5 DANGER • DO NO T inser t any f oreign objects into the valve outlet. Y ou ma y damage the valve . A damaged valv e can cause a leak, which could result in e xplosion, fire, sev ere personal injur y or death. W ARNING • Cylinders must be stored outdoors out of the reach of children and must not be stored in a b uilding, garage or any other enc ...
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Coleman 9992-647 - page 6
6 W ARNING Handle a full cylinder with care. Gas is under high pressure . DANGER • NEVER store a spare L.P . gas supply cylinder under the grill body or inside the grill enclosure or in the vicinity of any heat producing appliance (Fig. 3). • NEVER fill the cylinder bey ond 80% full. F ailure to follo w this information exactly could result in ...
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Coleman 9992-647 - page 7
7 1 3 4 7 10 9 8 13 6 2 1. Grill Hood 2. Ther mometer 3. Hood Handle 4. Side Bur ners 5. Control Knobs: Side Bur ners 6. Side Shelf 7. Electronic Igniter : Right Main Bur ners and Side Bur ners 8. Drip T ra ys 9. Car t with Doors 10. Conv ection V ents 11. Control Knobs: Main Bur ners 12. Electronic Igniter : Left Main Bur ners and Rear Infrared Bu ...
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Coleman 9992-647 - page 8
Replacement Parts List — 8400 Series 8 Gr ill Rotisser ie Kit (not sho wn) 9992-557 8400 Series Gr ill Rotisserie Kit Gr ill Gas Con v ersion Kit (not sho wn) 9992-237 8400 Series LP to NG Conv ersion Kit ...
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Coleman 9992-647 - page 9
Replacement Parts List — 8400 Series 9 ...
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Coleman 9992-647 - page 10
Car t Brace Installation 1. Open the left grill door . The two car t braces will be installed at an angle from the car t base to the back side of the compar tment. The top end has a tab with a hole in the center . The bottom end has two protruding tabs. 2. Inser t the two protruding tabs into the pair of slots located in the car t base (Fig. 6). 3. ...
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Coleman 9992-647 - page 11
1. Place a piece of styrof oam from the packaging in the grill to leav e the gr ill hood propped open slightly (Fig. 12). Left Side Shelf Attachment Grill Assembly — 8400 Series Fig. 13 Fig. 14 Fig. 15 Fig. 16 11 Fig. 12 2. The left side shelf attaches to the left side of the grill (Fig. 13). 3. Secure the center of the shelf by inserting (2) sel ...
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Coleman 9992-647 - page 12
12 Grill Assembly — 8400 Series 1. Install the burners and caps (Fig. 17 and Fig. 18). Fig. 17 Fig. 18 Fig. 19 2. Install the grate o ver the b ur ners (Fig. 19). Side Burner Installation Fig. 20 Igniter Battery Installation 1. The AA batter y , spring and igniter cap must be installed before using (Fig. 20). 2. Install the AA batter y , negative ...
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Coleman 9992-647 - page 13
13 Grill Assembly — 8400 Series Fig. 26 1. Inser t the row of six heat tents with the triangle r idges f acing up (Fig. 22). Notice that the heat shields that are welded underneath the heat tents are placed toward the back of the g r ill (Fig. 23). Interior Parts Installation Fig. 22 Fig. 24 Fig. 25 2. Install the f our cooking grates on the ledg ...
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Coleman 9992-647 - page 14
14 IMPOR T ANT! T O ENSURE PROPER GAS FLO W , BURNER CONTROL V AL VES MUST BE “OFF” BEFORE OPENING THE GAS CYLINDER V AL VE . W ARNING: During assembl y of the grill and when attaching or replacing the L.P . gas cylinder , insure that the gas supply hose is free of kinks and/or damage and is at least 3 inches a way fr om hot surfaces such as th ...
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Coleman 9992-647 - page 15
15 1. Check that the cylinder v alve is closed b y tur ning the cylinder knob clockwise to a full stop . 2. Check that all the g r ill burner knobs are in the off position. 3. Remov e the protective caps from the cylinder v alve and coupling nut. NO TE: The coupling nut connects to the large outside threads on the valv e outlet. 4. Hold the regulat ...
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Coleman 9992-647 - page 16
16 NA TURAL GAS CONVERSION KIT (not sho wn) P ar t Number Description 9992-237 8400 Series LP to NG Conv ersion Kit Natural Gas Installation — 8400 Series NO TE: This step applies to you only if y ou are conv er ting your 8400 Series grill to use NA TURAL GAS . If you will be using y our grill with LP GAS, this section does not apply to y ou. Ple ...
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Coleman 9992-647 - page 17
17 DANGER T O P REVENT F IRE OR E XPLOSION H AZARD : • NO SMOKING. DO NO T use or per mit sources of ignition in the area while doing a leak test. • P erform leak tests outdoors only . • NEVER perf or m a leak test with fire or flame. Leak T esting • If you detect a leak: 1. T urn off the fuel supply . Push in and turn on the control knobs ...
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Coleman 9992-647 - page 18
18 1. Regular ly check the b ur ner venturi tubes f or bloc kage from an insect nest. Read “Cleaning the V enturi” in the section titled “Care, Maintenance, and Cleaning”, and also the section titled “T roubleshooting”. 2. Check that all the b ur ner venturi [H] are set ov er the valv e outlets [J] correctly . The v alve orifice [K] mus ...
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Coleman 9992-647 - page 19
19 Lighting Main Burners Lighting Side Burner 1. Push and turn the side bur ner control knob countercloc kwise to the “HIGH” position. (Fig. 39) 2. Immediately press and hold the electronic igniter button (Fig. 39). Y ou will hear a snapping sound. 3. If the burner does not light in 4 seconds, turn the control knob to OFF and wait 5 minutes f o ...
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Coleman 9992-647 - page 20
20 Using the Rotisserie — 8400 Series The grill rotisserie system is designed to cook items from the back using infrared heat. The rotisser ie b ur ner is an infrared type which provides intense searing radiant heat. Preferred b y chefs ov er other cooking methods, this intense heat sears in the natural juices and nutrients f ound in quality cuts ...
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Coleman 9992-647 - page 21
21 Lighting the Rotisserie Burner 1. Push and turn on the control knob for the RO TISSERIE BURNER counterclockwise to the “HIGH” position (Fig. 42 and 43). W ait 5 seconds. 2. Press and hold the electronic igniter button (Fig. 43). Y ou w ill hear a snapping sound. 3. If the burner does not light in 4 seconds, turn the control knob to OFF and w ...
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Coleman 9992-647 - page 22
22 Good Bad Y ellow Blue Holes in Bur ner Y ellow Blue Burner Control Setting Tips • The high flame setting is too hot f or direct cooking. The high flame setting is good f or quick searing of meat, then finish cooking on medium or low flame settings . • Use the high flame setting with the lid closed to preheat the grill for 5 minutes bef ore c ...
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Coleman 9992-647 - page 23
23 Direct Method: • The heat source is directly below the f ood. • Use f or browning meat or cooking hot dogs and hamburgers, but check f ood frequently . • Use f or skillet and stir-fr y cooking, but limit the amount of oil and heat to be used. • Cook roasts, turke y or duck on low heat. Place meat with water in a f oil pan with a corrugat ...
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Coleman 9992-647 - page 24
24 REPRESENT A TIVE ILLUSTRA TION Steps For Cleaning V enturi: 1. Remove the cooking gr ates and the heat tents and set aside. 2. Using a 1/4” he x nut driver , remove the self-tapping scre ws holding the front heat shield (Fig. 49 and 50). Set the front heat shield aside. 3. Using a 1/4” he x nut driver , remove the self-tapping scre ws holdin ...
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Coleman 9992-647 - page 25
CAUTION All cleaning and maintenance should be done only when the grill is cool & with the fuel supply tur ned off at the cylinder . If your g r ill is set up f or use with Natural Gas, turn off the gas supply at the system manual shut off v alve. Suggested Cleaning Materials: • Mild dishwashing liquid detergent • Hot w ater • Wire brush ...
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Coleman 9992-647 - page 26
26 TYPE 1 CONNECTION ILLUSTRA TION Ther mal Sensitive Handwheel 1-5/16" Acme Connection Nipple with Excess Flow V alve Regulator Y OUR NEW GAS GRILL IS EQ UIPPED WITH A TYPE 1 CONNECTION DEVICE WHICH HAS 3 SAFETY FEA TURES (FIG. 55): 1. Proof of gas seal between the connector and the cylinder bef ore gas flow takes place. 2. A flow-limiting de ...
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Coleman 9992-647 - page 27
Please do not send other correspondence to the address belo w. PRODUCT REGISTRA TION DEP AR TMENT PO BO X 2931 WICHIT A ,KS 67201 A TTN: DEPT 586 IMPOR T ANT! Coleman ¨ Grill W arranty Registration Car d COMPLETE THE A TT A CHED REGISTRA TION CARD AND RETURN WITHIN 10 D A YS T O RECEIVE THESE IMPOR T ANT BENEFITS: CONFIRM Y OUR W ARRANTY : Y our p ...
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Coleman 9992-647 - page 28
7) Side burner (if applies) 8) Steamer/Fryer/W ar mer (if applies) 9) Side table design 10) Color of the grill (not including stainless steel) 11) Warming racks 12) Dependable igniter 13) Size of the grill (av ailable cooking square inches) 14) Integrated storage cabinet 15) Price 16) Rotisserie (if applies) 17) Other CONGRA TULA TIONS ON Y OUR NEW ...
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Coleman 9992-647 - page 29
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Coleman 9992-647 - page 30
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Coleman 9992-647 - page 31
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Coleman 9992-647 - page 32
The Coleman Company , Inc. • 3600 N. Hydraulic • Wichita, KS 67219 U .S.A. 1-800-356-3612 • TDD: 316-832-8707 9992-033 (2/23/06) © 2006 The Coleman Company , Inc. All r ights reserved. Coleman ® and are registered trademarks of The Coleman Compan y , Inc. Coleman Gas Barbecue Grill 5/1 Y ear Limited W arranty For W arranty , Service and P a ...
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