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Aussie Bonza - page 1
Aussie LP Gas Grill Assembly and Use Manual FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinquish any open flame. 3. Open Lid. 4. If odor continues, immediately call your gas supplier or your fire department. FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or ...
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Aussie Bonza - page 2
2 IMPORTANT SAFEGUARDS FAILURE TO FOLLOW THESE SAFEGUARDS COULD RESULT IN DEATH, SERIOUS BODILY INJURY, AND/OR PROPERTY LOSS. READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE OF THE LP GAS GRILL. 1. WARNING! Read and follow all instructions. 2. For Household Outdoor Use Only - Do Not Use Indoors or on recreational vehicles or boats ...
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Aussie Bonza - page 3
7. WARNING! If your grill catches on fire: • If the fire is in the grill portion and you can safely reach the control knobs, then turn them off by turning knobs clockwise. If you cannot safely reach the control knobs, call the fire department. • If the fire involves one of the hoses, and you can safely reach the propane cylinder valve, shut the ...
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Aussie Bonza - page 4
— NOTICE — AUSSIE GRILL COMPANY STRIVES TO BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS. IF WE INADVERTENTLY OMITTED ANY PARTS NEEDED FOR ASSEMBLY, OR YOU NEED TROUBLESHOOTING INFORMATION, PLEASE CONTACT US USING OUR TOLL FREE NUMBER. THANK YOU FOR PURCHASING AN AUSSIE GRILL COMPANY PRODUCT. 1-(800)-251-7558 8 am - 5 pm E.S.T Mon. - Fri. 1-(423)- ...
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Aussie Bonza - page 5
ASSEMBLY INSTRUCTIONS for KANGA, BONZA, and BONZA DELUXE MODELS PREPARATION FOR ASSEMBLY: Removing parts from carton and some assembly will require two people. Before starting assembly, read the instructions and your manual. This manual covers several Aussie Grill models. Use only the steps that pertain to your model. Remove all the parts from the ...
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Aussie Bonza - page 6
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part# *See Bottom Page Note *See Bottom Page Note 03.6091.03 03.6092.03 *See Bottom Page Note *See Bottom Page Note 03.5989.00 03.6093.00 03.5042.00 03.5990.00 03.5991.00 03.5992.00 03.5993.00 03.5994.00 QTY. 1 1 1 1 1 1 2 2 1 1 1 1 2 2 2 2 4 2 2 2 BONZA Birch Kempas Birch Kempas Birch Kempas Birch Kempa ...
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Aussie Bonza - page 7
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PART# 03.6094.00 03.5996.00 03.5997.00 03.5998.00 03.5999.00 *See Bottom Page Note 03.4074.00 03.4066.00 03.6003.00 *See Bottom Page Note *See Bottom Page Note 03.6039.00 03.5012.00 03.6010.00 03.6011.00 03.6012.00 03.6095.02 03.6095.03 03.6095.04 QTY. 1 4 1 1 1 1 1 1 8 8 8 1 1 1 1 1 1 2 3 4 2 3 4 2 1 1 ...
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Aussie Bonza - page 8
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 PART# 03.6015.00 03.5023.00 03.6016.00 03.6017.00 03.5024.00 03.6020.00 *See Bottom Page Note 03.6023.00 03.4070.00 03.5033.00 03.5034.00 03.5035.00 03.5866.00 03.5854.00 03.5854.02 03.6026.00 03.5031.00 03.6027.00 03.5918.00 2-Burner 3-Burner 4-Burner QTY . 2 2 2 2 1 2 1 1 1 2 2 1 2 2 1 1 1 1 1 2, 3, or ...
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Aussie Bonza - page 9
STEP 1- WHEEL LEG/ SIDE TABLE ASSEMBLY TOOLS: •Note: There are three side table designs used depending on the model: Square SideTables (Item 1) which can be used on either side, Left and Right Teardrop Side Tables (Item 2 & 3), or Deluxe Side Tables (Item 4). •Lay Left Side Table (depending on your model you have either 1, 2, or 4) upside d ...
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Aussie Bonza - page 10
STEP 2- FIXED LEG/SIDE TABLE ASSEMBLY TOOLS : •In the same way, attach the Front and Rear Fixed Legs to the remaining Side Table using 1/4” x 1” Bolts (1/4” x 1 3/8” for Metal Legs.) •On models with wooden legs, be sure to position Fixed Legs with the four large recessed holes facing away from Side Table (Fig. C) and the two threaded ho ...
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Aussie Bonza - page 11
STEP 3- LEGBRACE ASSEMBLY •Attach Legbraces onto each Side Table assembly using 1/4” x 1” Bolts. Do not tighten bolts completely. Tools: AXLE HOLES VELCRO PATCHES FACE INSIDE 1/4” X 1” BOLT WHEEL LEG SIDE TABLE ASSEMBLY FIXED LEG SIDE TABLE ASSEMBLY 1/4” X 1” BOLT NOTE: Bonza Deluxe Model with metal legs does not use the legbrace. (IT ...
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Aussie Bonza - page 12
1/4” x 1” BOLT - WOOD LEG 1/4” x 1 3/8” BOLT - METAL LEG STEP 4-BOTTOM SHELF/LEG & CASTER ASSEMBLY •Place Leg/Side Table assemblies opposite each other as shown with the velcro patches on same side. •Place Bottom Shelf inside of Wheel Leg assembly and align large axle holes. Insert Axle through axle holes in both sides of legs and s ...
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Aussie Bonza - page 13
STEP 5-WHEEL/ CYLINDER BRACKET ASSEMBLY •Slide Axle out. With the notched side of Cylinder Bracket down, secure the Cylinder Bracket to wheel end of Bottom Shelf using ¼” x ½” Bolts and tighten. •Slide Axle back into position and push a Wheel Assembly onto each end of axle until the spring clip locks into place. •On Deluxe Models, slide ...
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Aussie Bonza - page 14
STEP 6-GRILL BODY/CART ASSEMBLY- KANGA MODELS CAUTION: Some parts inside the Grill Body may have sharp edges or corners Remove Bottom Body Panel from underneath of Grill Body . •Handle the Grill Body carefully to protect the Body finish. ASSEMBLY CONTINUED NEXT PAGE. (ITEM 30) Spacer 8 pcs (ITEM 32) 6mm WING NUT 8 pcs (ITEM 28) BOTTOM BODY PANEL ...
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Aussie Bonza - page 15
STEP 6-(CONTINUED) ASSEMBLE GRILL BODY TO CART- KANGA MODELS •Turn Grill Body upside down and position between cart legs with the Hose and Regulator on the Wheel Leg end. Do not lay Grill Body on, or step on, the Hose and Regulator. •Align slotted holes on sides of Grill Body with holes through edges of legs (Fig. E). Hold Spacers between Leg a ...
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Aussie Bonza - page 16
STEP 7-GRILL BODY/CART ASSEMBLY- BONZA & BONZA DELUXE MODELS Note: Assembly of Grill Body will require two people. CAUTION: Some parts inside of Grill Body may have sharp edges or corners. Remove Bottom Body Panel from underneath of Grill Body. Handle the Grill carefully to protect the Body and its finish. ASSEMBLY CONTINUED NEXT PAGE. (ITEM 32 ...
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Aussie Bonza - page 17
STEP 7-(CONTINUED) GRILL BODY/CART ASSEMBLY- BONZA MODELS •Lay Grill Body on its back side with control panel up. Place Grill Body between legs and Side Tables with Hose and Regulator on Wheel Leg end. Do not lay Grill Body on, or step on Hose and Regulator. •Align slotted holes on sides of Grill Body with holes through edges of legs (Fig F). H ...
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Aussie Bonza - page 18
STEP 8-ATTACH DECORATIVE PRIVACY PANEL TO CART - (ALL MODELS) STEP 9-INSTALL BURNER •Remove plastic covering from Burner and remove Cotter Pin from Burner Peg. CAUTION: Some parts inside of Grill Body may have sharp edges or corners. (ITEM 34) DECORATIVE PRIVACY PANEL VELCRO PATCHES ALIGN BOTTOM EDGE OF PANEL TO CURVED EDGE OF BOTTOM SHELF SIDERA ...
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Aussie Bonza - page 19
. •Fit venturi end of Burner through hole in the inside firewall (behind control panel) and onto Gas Control Valve Nozzle (Fig. G & Fig. H) . Be careful not to bend or force gas collector plates. •Place other end of burner on lower shoulder of rear firewall so Burner Peg rests in Burner Locator Hole as shown (Fig. I). •Using Pliers, inser ...
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Aussie Bonza - page 20
STEP 10-INSTALL BOTTOM BODY PANEL/GREASE TRAY- (ALL MODELS) •In upright position and drain hole toward the rear, slide Bottom Body Panel into guides (See Arrows) at bottom of Grill Body. Insert two #8 x 1/2” screws through the holes in guides and Bottom Body Panel; then tighten. Slide Foil Pan and Grease Tray all the way into Bottom Body Panel ...
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Aussie Bonza - page 21
STEP 12-ATTACH HANDLE TO WEATHER COVER (LID) - KANGA MODELS •Insert two #10 x 3/8” Screws through bottom of Weather Cover into Handle and tighten. 21 HANDLE WEATHER COVER #10 X 3/8” SCREW (ITEM 42) SCREW, #10 X 3/8” 2 pcs (ITEM 43) HANDLE, WEATHER COVER TOOLS: ...
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Aussie Bonza - page 22
22 •Insert Heat Indicator studs into Hood holes and secure using two Lockwashers and two 10-24 Hexnuts. Do not overtighten or you may crack Hood finish. STEP 13-ATTACH HANDLE AND HEAT INDICATOR TO HOOD - BONZA MODELS •Insert two 6mm x 90mm Bolts through recessed holes of Hood Handle, through Handle Spacers, into front of hood and secure with 6m ...
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Aussie Bonza - page 23
STEP 14-ATTACH LP CYLINDER TO GRILL - (ALL MODELS) •Fill empty LP Cylinder at your local LP gas supplier. •Set bottom ring of LP Cylinder into Cylinder Bracket through round hole in Bottom Shelf (Fig. K ). Turn Adjusting Knob clockwise to secure LP Cylinder inside Cylinder Bracket(Fig. K). •Turn all control knobs and LP Cylinder valve to the ...
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Aussie Bonza - page 24
STEP 15-LEAK TESTING (TO BE PERFORMED IN A WELL-VENTILATED AREA.) Supplies Needed for a Leak Test Clean paint brush, water, and dishwashing liquid How to perform a leak test WARNING! Never use an open flame to test for gas leaks. 1) Mix one cup of water with one cup of dish washing liquid. 2) Confirm that all control knobs on the control panel are ...
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Aussie Bonza - page 25
OPERATING AND MAINTAINING YOUR GAS GRILL GAS, CYLINDER, HOSE AND REGULATOR INFORMATION This LP gas grill was designed to use propane gas. Propane cylinders will supply gas all year round, even on cold winter days. LP HOSE AND REGULATOR ASSEMBLY · Using a hose and regulator assembly that has not been supplied by the manufacturer of this LP gas gril ...
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Aussie Bonza - page 26
· Never connect or disconnect LP gas cylinder or fittings while grill is in use or is hot. · When the LP gas cylinder is connected, the grill must be kept outside in a well-ventilated space. Turn off all of the grill control knobs and the LP cylinder valve when grill is not in use. · Move gas hose as far away as possible from hot surfaces. How t ...
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Aussie Bonza - page 27
· Always perform a leak test before each use. · Leak test must be performed in a well ventilated area. · Never perform a leak test on a grill while in use or hot. · If you detect a gas leak that cannot be corrected by using the leak test procedures below, do not use the LP gas grill. · Never smoke or have an open flame near the grill during a ...
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Aussie Bonza - page 28
· Wash the porcelain coated Cooking Grids (41) with a mixture of hot water and baking soda. · Empty the foil pan and grease tray after each cooking session so excessive grease does not accumulate. Failure to remove grease may result in grease dripping onto the cart and/or a grease fire in the tray. · Open Lid or Hood (depending on the model) bef ...
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Aussie Bonza - page 29
· Open Lid or Hood (depending on the model) before lighting the grill to prevent an explosion from gas build-up. · The Lid (Kanga™ series only) must never be covering the cooking surface while the LP gas grill is in use or hot. · Always inspect the gas hose and regulator assembly before each use. If the hose is cut, damaged, or showing signs o ...
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Aussie Bonza - page 30
Your burners have been preset by the manufacturer for opti - mal flame performance. A blue flame, possibly with a small yellow tip, is the result of the optimal air and LP gas mix - ture. (See diagram below) The flame should be checked before the initial cooking ses - sion and periodically throughout the grilling season, espe - cially after storing ...
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Aussie Bonza - page 31
Regularly clean your LP gas grill between uses and espe - cially after extended periods of storage. Ensure the grill and its components are cool before cleaning. In order to extend the life and maintain the condition of your grill, we strongly recommend that the unit be covered when stored outside for any length of time, especially during the winte ...
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Aussie Bonza - page 32
It is not necessary to remove and wash the ceramic bri - quettes in order to keep them clean. Burning off the residue after each cooking should be sufficient. Heavily impregnated ceramic briquettes should be turned over so that the dirty side faces the burners in order to burn off any residue. · Always turn the LP gas cylinder valve “Off” when ...
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Aussie Bonza - page 33
TROUBLESHOOTING Problem Possible Cause Solution Burners will not light using the ignitor Burners not assembled cor - rectly Not pausing long enough before clicking the control panel knob No spark LP gas cylinder is empty Coupling nut is not fully con - nected to regulator Excess flow valve tripped in regulator Obstructions in burners Electrodes and ...
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Aussie Bonza - page 34
TROUBLESHOOTING Problem Flames blow out Flare up Persistent grease fire Unable to fill LP tank Humming or whistling from the regulator Possible Cause High or gusting winds Gas in LP cylinder is low Excess flow valve tripped Grease build up Excessive fat in meat Grease trapped around burn - er system Some dealers have older fill nozzles with worn th ...
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Aussie Bonza - page 35
IMPORTANT NOTICE IMPORTANT NOTICE The gas grill is setup to operate with a LP Gas Cylinder equipped with an OPD (Overfilling Prevention Device). This is a secondary device to prevent the overfilling of your LP Gas cylinder. The proper methods for the filling of your LP Gas cylinder are by weight or volume, as described in NFPA 58. Please make sure ...
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Aussie Bonza - page 36
AUSSIE GRILL COMPANY LIMITED WARRANTY This product is warranted to the original consumer purchaser against defects in material and workman - ship under normal outdoor household use and correct assembly (if assembled by the consumer-pur - chaser). Cast iron burners and porcelain grids are warranted for a period of five (5) years from the date of pur ...
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