Manuale per l’uso Taylor 104

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Summary
  • Taylor 104 - page 1

    Model 1 04 Batch F reezer Original Ope rating Ins tructions 053064 - - M 8/13/ 08 (Or igi nal Publi cati on) (Updat ed 6/1 1/12) ...

  • Taylor 104 - page 2

    Com plete this pa ge for quic k refe renc e when ser vice i s requi re d: Taylor Distributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on data plate : Model Number: Seri al Number: Electrical S pecs: Voltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampaci ty: A E August , 2008 T aylor All right s res erved. ...

  • Taylor 104 - page 3

    T able of Cont ents Model 1 04 T able of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 2 ..................................................... ...

  • Taylor 104 - page 4

    Model 1 0 4 T able of Cont ents T able of C ontents - - Page 2 Cleaning 19 ............................................................. Disassemb ly 19 .......................................................... Brush Cleani ng 19 ....................................................... Sec tion 7 Impor tant: Opera tor Checkl ist 21 ................ ...

  • Taylor 104 - page 5

    1 Model 1 0 4 T o th e Installer 081210 Section 1 T o th e Installer The f ollowing are general inst allation inst ruct ions. For complet e inst allation det ails, please see t he c heck out card. Installer Safety In all ar eas of t he world, equipment should be installed i n ac cordance wit h existing loc al c odes. Please c ontact your local aut ...

  • Taylor 104 - page 6

    2 T o th e Installer Model 1 0 4 1 10825 Air Cooled Units DO NOT obst ruc t air int ake and dis charge openings: Air cooled units requir e a minim um of 3” ( 76 mm ) of clearanc e around all sides of the f reezer to allow for adequate air f low across t he condenser (s). F ailure t o allow adequate c learance can r educe t he refr igerat ion capa ...

  • Taylor 104 - page 7

    3 Model 1 0 4 T o th e Installer 12061 1 60 Cycle Units This equipment is supplied wit h a 3 - - wire c ord and grounding t ype plug, f or connec tion t o a single phase, 60 cycle, branch circuit s upply . This unit must be plugged into a pr operly grounded recept acle. Perm anent wiring may be em ployed, if r equired by local c odes. I nst ruct io ...

  • Taylor 104 - page 8

    4 T o th e Operator Model 1 0 4 080902 Sec tion 2 T o the Ope rator The f reezer you have purc hased has been carefully engineered and manuf act ured t o give you dependable operat ion. T he T ay lor Model 104 B atch I ce Cream fr eezer , when proper ly operat ed and cared f or , will produce a c onsist ent qualit y product. Like all mechanic al pr ...

  • Taylor 104 - page 9

    5 Model 1 0 4 Safety 1 10825 Se cti on 3 Sa fety We, at T aylor Company , are concerned about the safet y of t he oper ator when he or she c omes in cont act with t he fr eezer and its par ts . T aylor has gone t o extr eme effor ts t o design and m anufact ure built - - in saf ety f eatur es t o protec t bot h the oper ator and the serv ice tec hn ...

  • Taylor 104 - page 10

    6 Safety M odel 1 04 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT rem ove t he door , beat er or sc raper blades unless t he power swit ch is in t he OF F posit ion. Failur e to f ollow these i nstr ucti ons may r e ...

  • Taylor 104 - page 11

    7 Mo del 104 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model 104 Figur e 1 ITEM DESCRIP TI ON P ART NO. 1 FUNNEL 034252 2 PA N E L - - S I D E L E F T 051039 3 COVER A.- - MIX INLET X24948 4 P ANEL - - REAR 051040 5 P A NE L - - S IDE R IGH T 051038 ITEM DESCRIP TI ON P ART NO. 6 GASKET - - BASE P AN 049420 7 P A ...

  • Taylor 104 - page 12

    8 Op erato r Parts I den ti fi catio n Mode l 10 4 Beater Door A ssembly Figur e 2 ITEM DESCRIP TI ON P ART NO. 1 SEAL - - DRIVE SHAFT 032560 2 SHAFT - - BEA TER 033498 3 BEA TER ASSEMBL Y X33417 4 BLADE- - SCRAPER 7 - - 1/4” L 033277 5 O- - RING 5- - 7/16 OD X 5- - 1/4 033276 6 DOOR A.- - P ARTI AL X37710 7 PIN A .- - PIV OT 1 - - 3/4 G RIP X377 ...

  • Taylor 104 - page 13

    9 Mo del 104 Op erato r Parts I den ti fi catio n 1 10825 Accessor ies Figur e 3 ITEM DESCRIP TI ON P ART NO. 1 PAIL- 6 QT 023348 2 BRUSH-MI X PUMP BODY 3” X 7 ” 023316 3 BRUSH-REAR BEARI NG 1” X 2” 013071 ITEM DESCRIP TI ON P ART NO. 4 BRUSH-DRAW VALVE 1- 1/2” 014753 5 LUBRICANT- TAYLOR 4 OZ. 047518 6 SANITI ZER-STERA SHEEN SEE NOTE * No ...

  • Taylor 104 - page 14

    10 Impor tant : T o The Opera tor Model 1 0 4 Section 5 Important: T o The Operator Figur e 4 ITEM DESCRIP TI ON 1 CONT ROL S WI TCH 2 ORAN GE DIAL L IGHT 3 TIMER C ONTR OL 4 DOO R HING E Contr ol Switch (Item 1) When t he cont rol swit ch is placed in the AUTO mode and the t imer is adjusted t o the desired set ting, the refrigerat ion system will ...

  • Taylor 104 - page 15

    11 Model 10 4 Impor tant : T o The Opera tor T i mer Co n tro l ( It em 3 ) The Model 104 uses a tim er c ontr ol to oper ate t he compr essor and det erm ine t he vis cosit y of the product . Af ter t he desired am ount of product has been added to t he fr eezing cylinder, tur n the t imer for the amount of ref rigerat ion requir ed for t he bat c ...

  • Taylor 104 - page 16

    12 Op erati ng Pro ced ures Model 1 0 4 Section 6 Operating Procedures The Model 104 is a small 3 quart ( 2.9 lit er) capacit y ice cream f reezer. It has been designed t o produc e a r ich tas ting, nominal overr un ice cream product that c an be drawn off and plac ed in a hardening cabinet or f lash fr eezer . O verr un can be varied depending on ...

  • Taylor 104 - page 17

    13 Model 1 0 4 Op erati ng Pro ced ures Step 3 Place the plast ic s craper blades on the beat er , m aking sure one end of t he blade is up against the notch at t he fr ont of the beater . Figur e 8 Holding the beat er and blades s ecurely , slide t he beater into t he freez ing cylinder about one - - t hird of t he way in. Look ing into t he fr ee ...

  • Taylor 104 - page 18

    14 Op erati ng Pro ced ures Model 1 0 4 Align the hole i n the draw arm over the st em on the fr eezer door and push down. Make su re the draw arm fit s int o the depres sion in t he draw plate. Figur e 13 Scr ew the stem c ap over the st em that prot rudes fr om the draw arm. O nce snug, t ighten one step f urt her to align the hole in t he cap. F ...

  • Taylor 104 - page 19

    15 Model 1 0 4 Op erati ng Pro ced ures Step 7 Secur e the f reezer door hinge by inst alling the piv ot pin. Figur e 19 Step 8 Slide the dr ip pan into t he hole in the f ront panel. Figur e 20 Sani tizing Step 1 Prepar e t wo quart s (1. 9 liter s) of an approv ed 100 PPM sanit izing s olution (ex ample: Kay - - 5 R or S ter a- - Sheen R ). USE W ...

  • Taylor 104 - page 20

    16 Op erati ng Pro ced ures Model 1 0 4 Pour t he sanit izing solut ion into t he funnel and allow it to f low into t he fr eezing cy linder . Figur e 23 Step 3 Put t he cont rol swit ch int o the E JECT position. This will cause t he sanit izing solut ion in the f reezing cy linder to be agitat ed. A llow it t o agitat e for f ive minut es. KEEP F ...

  • Taylor 104 - page 21

    17 Model 1 0 4 Op erati ng Pro ced ures Step 3 Set t he timer f or the t ime required for t he bat ch. A llow the unit t o operat e until t he buzzer s ounds and t he refrige ration system a utomatical ly cycles o ff. Figur e 27 Step 4 Place t he cont rol swit ch in t he AUTO posit ion. Rem ove the f unnel and close t he mix inlet cov er . Figur e ...

  • Taylor 104 - page 22

    18 Op erati ng Pro ced ures Model 1 0 4 Step 3 Draw off one pint of f roz en product , and wit h a str aight edge, level off the top. Figur e 31 Step 4 Place t he pint of product on the sc ale and r ead the overr un direct ly off of t he scale. Figur e 32 Step 5 If the s cale does not have overr un gr aduations , t hen weigh one pint of m ix bef or ...

  • Taylor 104 - page 23

    19 Model 1 0 4 Op erati ng Pro ced ures Step 4 Put the c ontrol switc h into the O FF posit ion. Holding a mix pail beneat h the ejec tion por t, open t he draw arm and drain the wat er f rom t he f reezing cy linder . Close the draw a rm. Repeat t hese proc edures unt il the r inse water being drawn fr om t he freez ing cylinder is c lear . Cleani ...

  • Taylor 104 - page 24

    20 Op erati ng Pro ced ures Model 1 0 4 Step 4 Thor oughly brush c lean all dis assem bled parts in the cleaning solut ion, m aking sur e all lubricant and mix film is rem oved. P lace t he cleaned part s on a clean dry s u r f a c et oa i rd r y . Step 5 Retur n to t he freez er wit h a s mall amount of cleaning solu tion. With the black bristle b ...

  • Taylor 104 - page 25

    21 Model 1 04 Impor tant : Oper ator C hec klis t Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . The f ollowing c heck point s should be s tres sed during ...

  • Taylor 104 - page 26

    22 T roubles hooting Guide Model 1 0 4 Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. P oor ejection. a. Over r efr igeration. a . U s el e s st i m et or u nt h e batc h. -- -- b. Inadequat e pre - - c harge b. Incr ease t he pre - - c harge. -- -- c. The beat er is rot ating counter clock wise. c. Contac t s ervi ...

  • Taylor 104 - page 27

    23 Mo del 104 Parts R epl acement Sch edu le Section 9 Parts Replacement Schedule P ART DESCRI PT IO N EVER Y 3 MONT HS EVER Y 4 MONT HS EVER Y 6 MONT HS ANNUALL Y QTY . Dri ve Shaft Seal X 1 Scraper Bl ades X Minimum 2 Freezer Door O- - Ring X 1 Draw Pl ate O- - Ring X 1 Whit e Br ist le Br ush, 3” x 7” Inspect & Replace i f Necessary Mini ...

  • Taylor 104 - page 28

    24 W arr anty E xpla nation Model 1 0 4 121015 Section 10 W arranty Explanation Class 103 Par ts The warr anty f or new equipment Class 103 part s is one year f rom t he original dat e of unit ins tallat ion, with a r eplacement part s war ranty of t hree mont hs. Class 212 Par ts The warr anty f or new equipment Class 212 part s is two y ears f ro ...

  • Taylor 104 - page 29

    Section 1 1 Parts List 25 + A vail able S eparat ely Model 1 0 4 Parts List 110908 S/N J7042744/ UP DESCRI PT IO N P ART NUMBER 104 QTY . W ARR. CLASS REMARKS P ART S UPDA TE ACTUA T OR - - INTER LOCK 034342 1 103 INTER LOCK SWITCH +BRACK ET- - INTERL OCK SWIT CH 034341 1 103 +E- - RING 1/4 032190 1 000 +SPR ING - - CO MP .480X .034X2.00 S S 029889 ...

  • Taylor 104 - page 30

    + A vail able S eparat ely 26 Parts List Model 1 04 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER +ARM- - HANDLE 030042 1 103 +CAP- - STEM 027812 1 103 +PIN - - CLEVIS 3/16 X 1 SS 027813 1 103 +O - - RING - - 5 7/16 ODX5 1/4 IDX3/32 033276 1 000 DOOR G ASKET +PIN A. - - PIVOT*1 3/4 GR IP X37705 1 103 DOOR HINGE +PL A TE ...

  • Taylor 104 - page 31

    27 + A vail able S eparat ely Model 1 0 4 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER MOT OR - - 1 HP - - BEA TER 034097- - 1 212 MOT O R- - F AN 50 W A TT W/GROUND 029770- - 12 1 103 1 15V 60HZ 1PH MOT O R- - F AN 50 W A TT W/GROUND 029770- - 27 1 103 208 - - 230V 60H Z 1PH +F AN - - 5 BLA DE 12” PUSH 22D ...

  • Taylor 104 - page 32

    + A vail able S eparat ely 28 Parts List Model 1 04 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER CANADA LABEL- - A TTN SVC ENG - - FREN CH 015068- - F G 1 000 LABEL- - CAUTION - - GRO UND- - FRENCH/ 032164 - - FG 1 000 LABEL- - DOO R - - MOVE P ART- - FRENCH 032749- - F G 1 000 CARD- - CHECKOUT FREEZ ER FRENCH 033941 - ...

  • Taylor 104 - page 33

    29 + A vail able S eparat ely Model 1 0 4 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER LABEL- - W ARN - - COVER - - JAP ANESE 051433 - - J 4 000 LABEL- - W ARN - - ELEC- - SGL - - SMALL 032717- - J 1 000 PULLE Y - - AK 32 X .625 - - .6265 007471 1 103 P UL L E Y - -A W 6 2 - -5 / 8 007538 1 103 MARINE DIA GR ...

  • Taylor 104 - page 34

    + A vail able S eparat ely 30 Parts List Model 1 04 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER BLADE- - SCR APER 7- - 1/4L 033277 2 000 BLOCK - - TERMINAL 2P- - L1,N 039421 1 103 BLOCK - - TERMINAL 7P GREEN 024156 1 103 BLOCK - - TERMINAL 7 POLE 022606 1 103 BRUSH - - MIX PUMP BODY - - 3”X7” C 00032 1 000 BRUSH - ...

  • Taylor 104 - page 35

    31 + A vail able S eparat ely Model 1 0 4 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER FUNNEL 034252 1 103 + BEZEL 033406 1 103 GASKET - - BASE P AN 049420 1 000 GEAR A.*RE DUCER 012235- - SER 1 212 MA YBAR ONL Y GU IDE A. - - DR IP P AN *104* HP62* X51048 1 103 HINGE CO VER ASSY ADAPTOR 037707 1 103 HO OD A ...

  • Taylor 104 - page 36

    + A vail able S eparat ely 32 Parts List Model 1 04 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER PULLEY- - AK74 051013 1 103 GEAR RELAY- - D PD T - - 20A - - 120/240/277V 026581- - 27 1 103 SANITIZER - - STERA SHEEN - - GREEN C00001 1 000 SHAFT - - BEA TER 033498 1 103 +SEAL- - DRIVE SHAFT 032560 1 000 SHELL A.- - INSUL ...

  • Taylor 104 - page 37

    Model 1 0 4 062461-12 8/08 ...

  • Taylor 104 - page 38

    Model 1 0 4 062461-27 8/08 ...

  • Taylor 104 - page 39

    Model 1 0 4 062461-40 8/11 ...

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I documenti che otteniamo dal fabbricante del dispositivoTaylor 104 possono essere suddivisi in diversi gruppi. Questi sono tra gli altri:
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Tutti sono importanti, ma le informazioni più importanti dal punto di vista di utilizzo del dispositivo possono essere trovate nel manuale per l’uso Taylor 104.

Un gruppo di documenti denominato manuali per l’uso, è anche suddiviso in tipi più specifici, come: Manuali di installazione Taylor 104, manuali di manutenzione, brevi manuali o manuali utente Taylor 104. A seconda delle esigenze, si dovrebbe cercare il documento necessario. Nel nostro sito web, puoi visualizzare il manuale più popolare per l'uso del prodotto Taylor 104.

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Manuale completo del dispositivo Taylor 104, come deve essere?
Il manuale per l’uso, denominato anche istruzioni per l’uso, o semplicemente il manuale è un documento tecnico progettato per aiutare ad utilizzare Taylor 104 dagli utenti. I manuali sono di solito scritti da uno scrittore tecnico, ma in un linguaggio accessibile a tutti gli utenti Taylor 104.

Il manuale per l’uso completo Taylor, dovrebbe includere vari elementi di base. Alcuni di loro sono meno importanti, come ad esempio: copertina / pagina del titolo o pagina di autore. Tuttavia, la parte rimanente, dovrebbe fornire informazioni importanti dal punto di vista dell'utente.

1. Introduzione e la guida su come utilizzare il manuale Taylor 104 - All'inizio di ogni manuale, dovremmo trovare indizi su come utilizzare il documento. Dovrebbe contenere informazioni sulla posizione dell’indice Taylor 104, FAQ o i problemi più comuni : i punti che sono più spesso cercati dagli utenti di ogni manuale
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3. Suggerimenti su come utilizzare le funzioni di base del dispositivo Taylor 104 - che ci dovrebbe aiutare nei primi passi durante l'uso Taylor 104
4. Troubleshooting - sequenza sistematica delle attività che vi aiuterà a diagnosticare e, successivamente, risolvere i problemi più importanti del Taylor 104
5. FAQ - domande più frequenti
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