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Accelerating the World of Cookin g TM S er vic e M anual FOR THE TURBOCHEF 2020 HIGH h CONVE Y OR O VEN © 2008 T ur boChef T echnolog ies , I nc . ...
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F or fur ther infor mation, call 800.90TURBO or +1 214.379.6000 ...
The information contained in this manual is impor tant for the pr oper installation, use, maintenance, and r epair of this o v en. F ollo w these pr ocedur es and instr uctions to help ensur e satisfactor y baking r esults and y ears of tr ouble-fr ee ser vice. E rr ors – descriptiv e, typographic, or pictorial – ar e subject to corr ection. S ...
T able of C on t en ts S af et y I nf or ma tion I mpor tant S afety I nformation – P lease R ead F irst i G eneral S afety I nformation i R educing F ir e Risk i P r ev enting Ov en D amage ii G r ounding I nstr uctions ii P ow er Cor d R eplacement ii Specifica tions and installa tion D imensions 1 E lectrical S pecifications 1 P ackaging 2 Cer ...
I nitiating a B urn-I n T est 20 E rasing Ov en S ettings 20 V ie wing the S erial N umber 20 Ov en S y st ems The Contr ol S ystem 21 Contr ol Boar d 21 D isplay 21 EMI F ilter 21 F uses 21 H igh-Limit Thermostat 21 K eypad 21 P ow er S upply - 24VDC 21 R elays, K6 (H eaters) and K7 (Conv ey or D ir ection) 21 R elay , S olid S tate - K5/K4 H eate ...
SAFE T Y INFORM A TION I mpor tan t S af et y I nf or ma tion – P lease R ead F irst I mpr oper installation, adjustment, alteration, ser vice, or maintenance of this equipment can cause pr oper ty damage, injur y , or death. Thor oughly r ead the installation, operating, and maintenance instr uctions befor e installing or ser vicing this equipme ...
ii SAFE T Y INFORM A TION Pr ev en ting O v en Damage o When ser vicing this appliance, do not tear insulation to get to components. Rather , find the edge of the insulation and r emo v e the tape that holds it in place. o Clean the o v en daily . o Clean the o v en only with T urboChef Ov en Cleaner . o x DO NO T clean with a water jet. o x DO NO ...
Specifica tions and I nstalla tion ...
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SPECIFIC A TIONS AND INST ALLA TION 1 Dimensions Ex t er ior H eight 13.0” (330 mm) -- with legs 17.0” (432 mm) W idth 48.3” (1227 mm) -- with extensions 60.1” (1527 mm) D epth 35.7” (907 mm) C on v ey or Length 48.3” (1227 mm) W idth (S ingle) 20.0” (508 mm) W idth (50/50) 9.5” / 9.5” (241 mm / 241 mm) W idth (70/30) 15” / 4” ...
2 SPECIFIC A TIONS AND INST ALLA TION P ack ag ing All o v ens ar e packaged in a double-wall corr ugated bo x with integrated wooden skids. All international o v ens shipped via Air or Less than Container Loads ar e packaged in wooden crates. C er tifica tions O v en C onstruc tion - 430 stainless steel fr ont, top , sides, and back - Cool to touc ...
SPECIFIC A TIONS AND INST ALLA TION 3 The sur face on which the o v en is placed must be at least 30” (762 mm) deep and capable of suppor ting 200 lbs. (90.7 kg) per o v en. The manufactur er shall not assume liability for damage or injur y r esulting fr om the impr oper installation of this equipment, including temporar y or unstable wor k stati ...
4 SPECIFIC A TIONS AND INST ALLA TION I nstalla tion Near Open Hea t S our c e S ee F igur e 7. When placing a T urboChef o v en near an open heat sour ce, strictly adher e to the follo wing: - I f the o v en is being placed near a grill or sto v e, a divider must exist betw een the o v en and the open heat sour ce, with a minimum of 6” (152 mm) ...
Cleaning - Daily and W eek ly ...
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CLEANING 5 = W ash, rinse, sanitiz e. (U se only T urboChef- appr ov ed cleaner , par t number 103180). = Completely dr y with clean to w el. IDLE BACK OFF E M E R G E N C Y S T O P Hi gh h C on vey or by TurboC hef TM IDLE BACK OFF E M E R G E N C Y S T O P Hi gh h C on vey or by TurboC hef TM IDLE BACK OFF E M E R G E N C Y S T O P Hi gh h C on v ...
6 CLEANING W ARNING: Always disconnect po w er befor e cleaning or ser vicing the o v en. IDLE BACK OFF E M E R G E N C Y S T O P Hi gh h Co nv eyo r by TurboC hef T M IDLE BACK OFF E M E R G E N C Y S T O P Hi gh h Co nv eyo r by TurboC hef T M IDLE BACK OFF E M E R G E N C Y S T O P Hi gh h Co nv eyo r by TurboC hef T M COOKING BEL T 10:00 BREAKF ...
CLEANING 7 1. 2. 3. 4. 5. Step 3: Remov e I nner Oven Components 1 2 2 1 1 2 1 1 2. 4. Step 4: Clean Oven Componen ts 1. 3. 5. 6. 7. Replace lters if damaged or torn. ...
8 1. 2. 3. 4. Step 5: Replace Oven C omponents 1 2 2 1 2 6. 7. 8. 9. 5. Latch Step 7: Ready the Oven for U se 1. 2. Step 6: V er ify Chain T ension Acceptable - Chain ( A) is tight and easily clears crumb tray holder (B) A B Call service to have link remov ed - Chain (A) is loose and risks contact with crumb tray holder (B) A B See detail below . S ...
S tandar d O v en Oper a tion ...
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ST AND ARD OVEN OPER A TION 9 O v en C on tr ols F igur e 8. 1. Displa y The display sho ws curr ent o v en operation and/or user pr ogramming information. 2. S of t Key s S ix soft keys ar e on the o v en contr ols, thr ee on the left (L1, L2, L3, wher e L1 = top) and thr ee on the right (R1, R2, R3, wher e R1 = top). P r ess a soft key to select ...
C ook ing a P r oduc t This section explains ho w to cook a food pr oduct b y describing the “ standar d operation ” modes thr ough which the o v en pr ogr esses (F igur e 9). - MODE 1: Ov en O ff - MODE 2: B elt S peed S elect - MODE 3: W arming - MODE 4: S oaking - MODE 5: Cooking - MODE 6: Cooling D o wn - MODE 7: I dle NO TE: MODE 7 is not ...
ST AND ARD OVEN OPER A TION 11 M ode 3: W ar ming M ode during which the o v en warms to the pr eset cooking temperatur e defined b y the cooking pr ofile that was selected. H appens When... - A selection is made fr om MODE 2, and the o v en ’ s temperatur e at the beginning of warmup was not within (less than) 25°F (14°C) of the o v en ’ s s ...
12 ST AND ARD OVEN OPER A TION E diting a C ook ing P r ofile T o edit a cooking pr ofile, the o v en must be in the COOKING MODE , and the full edit or flex option must be enabled for each option y ou want to edit. F or mor e information on selecting betw een full edit, rigid, and flex options for each editable setting, see E dit M odes S elect Sc ...
ST AND ARD OVEN OPER A TION 13 BEL T R 10:00 T OP AIR 80 % <--- ---> PROFILE 1 A djusting the B elt Speed The H igh h Conv ey or Ov en can accommodate either one or two conv ey or belts. The o v en will automatically detect the number of conv ey or belts installed and display the option to change the speed of each conv ey or belt independentl ...
14 ST AND ARD OVEN OPER A TION T his page int entionally lef t blank . ...
O v en M odes ...
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OVEN MODES C onfig M ode The CONFIG MODE (F igur e 12) ser v es four main purposes: 1. T o access the smar t car d scr een. 2. T o access the fault count scr een. 3. T o access the SETUP MODE . 4. T o access the TEST MODE (ser vice use only). T o access the CONFIG MODE , pr ess the up key fr om the O VEN OFF MODE . Smar t C ar d S cr een (L oading ...
16 DEGS F EDIT/RIGID/FLEX ENGLISH SETUP MENU INFO F igur e 17: S etup M ode Chang ing the Displa y T emper a tur e The o v en can display the temperatur e in either Celsius or F ahr enheit units. T o change the display temperatur e, pr ess L1 in SETUP MODE (F igur e 17). E dit M odes S elec t S cr een The edit modes select scr een (F igur e 19) all ...
NO TE: I f the update is unsuccessful, the display will r emain off and the o v en will beep one long, lo w tone. I f this occurs, r epeat the abo v e pr ocedur e. I f the update fails multiple times, a smar t car d may be damaged. P lease note that the o v en will be inoperable until a successful update is per formed. As such, T urboChef r einfor ...
18 OVEN MODES Acc essing the B elt C on tr ol S cr een F r om TEST MODE scr een 1 (F igur e 21, page 17), pr ess L2 to access the belt contr ol scr een (F igur e 25). U se this mode to v erify the belts wor k corr ectly . The number after the belt speed sho ws the pulses r ead b y the HES. The per centage is the amount of driv e being asked of the ...
OVEN MODES 19 B ott om Displa y Line The bottom display line sho ws enabled inputs and outputs on the contr ol boar d. The numbers 1-10 indicate the differ ent bottom display line, which ar e explained belo w . NO TE: A “-” or “_” display ed on the bottom display line denotes v alues that ar e in the off mode or closed. 1 “R” r epr esen ...
20 I nitia ting a Bur n-I n T est NO TE: B urn-in tests ar e for manufacturing use only . DO NO T initiate a burn-in test unless expr essly instr ucted b y T urboChef . T o initiate a burn-in test, P r ess L2 (F igur e 22, page 17) on scr een 2 of the TEST MODE . The burn-in test (F igur e 28) r uns the o v en for 45 minutes to ensur e corr ect o v ...
O v en S y st ems ...
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21 OVEN SY STEMS T he C on tr ol S y st em This section contains information about the follo wing components: - Contr ol Boar d - D isplay - EMI F ilter - F uses - H igh-limit Thermostat - K eypad - P ow er S upply , 24VDC - R elay (K6 - H eaters) - R elay (K7 - Conv ey or D ir ection) - R elay , S olid S tate - R TD - S mar t Car d R eader - S pea ...
22 OVEN SY STEMS T esting P r oc edur e 1. D isconnect line v oltage to the unit. 2. T ake a r esistance r eading of the coil. 3. I f coil r esistance is corr ect (585 W ): a) A pply line v oltage to the unit. b) Check for 24 VDC at the coil of the r elay when the unit is calling for heat. c) Check the state of the contacts. -I f the normally open ...
23 OVEN SY STEMS T he C on v ey or S y st em This section contains information about the follo wing components, as w ell as testing pr ocedur es: - G ear D riv e (Conv ey or M otor) - G ear D riv e (Conv ey or M otor) S peed Contr oller (CMSC) G ear Dr iv e ( C on v ey or M ot or) The conv ey or motor is a 1610 RPM, 3-phase motor with a built-in H ...
24 OVEN SY STEMS A cc essing P ar amet ers W ARNING: DO NO T per form this pr ocedur e unless instr ucted b y T urboChef . Changing the parameters to other than those pr eset b y T urboChef can damage critical o v en components. NO TE: “M otor Rated S peed ” (07) is RPM of motor befor e gearbo x, not after . 1. O pen the right end bell (page A- ...
T r oubleshooting ...
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25 TR OUBLESHOO TING Ov er view of T r oubleshooting This section contains information on the follo wing: - F ault code descriptions - F ault code tr oubleshooting - N on-fault code tr oubleshooting F ault C ode D escr iptions F ault codes ar e logged in a fault counter (page 15) for tr oubleshooting. U pon completing the ser vice call and r estori ...
26 F ault C ode and D escr iption W hen A c tiv e R ef er t o ... W ar ming Idle C ook ing T est F1: Blo w er F ailur e a a a a P ages 27-28 F2: L o w T emp D ur ing C ook a P age 29 F4: Emer genc y S t op a a a a N/A F5: C C O v er T emp a a a P age 30 F6: EC O v er T emp a a a a P age 31 F7: R TD F ailur e a a a a P age 32 F8: H igh Limit T r ip ...
27 TR OUBLESHOO TING F ault C ode T r oubleshooting F r om TEST MODE , y ou can test separate o v en components to help diagnose an issue. T o access TEST MODE , see page 17. T r oubleshooting: F1:BL OWER F A UL T A ccess the TEST MODE . (page 17) Ar e the status indicators at location 7 and 8 pr esent (page 18)? NO YES 7 8 O pen Left E nd B ell. I ...
28 TR OUBLESHOO TING Blo w er M ot or T r oubleshooting NO TE: Continued fr om page 27. 1. V erify motor spins fr eely . - M otor seiz ed: U nplug o v en and corr ect obstr uction or r eplace motor . - M otor spins fr eely: V erify motor windings (see F igur e 36, page 27). 2. V erify motor windings ar e OK. M easur e the r esistance betw een windi ...
TR OUBLESHOO TING 29 T r oubleshooting: F2: L OW C OOK TEMP R estar t the o v en, access the TEST MODE , and turn on both the top and bottom blo w ers. Ar e the status indi - cators at location 6, 7, 8, and 9 pr esent (pages 18-19)? O pen the right end bell. NO F ix wiring/connections. I s wir e harness pr operly connected? NO F ix connection. T es ...
30 TR OUBLESHOO TING NO YES YES NO R emo v e the obstr uction. T r oubleshoot F1 fault (pages 27-28). R eplace the defectiv e heater(s). T est the R TD (page 22 for r esistance/ temperatur e char t). I s the R TD damaged or defectiv e (page 22)? NO R eplace the I/O contr ol boar d (page A-8). YES YES T r oubleshooting: F5: C C OVER TEMP I s anythin ...
31 TR OUBLESHOO TING T r oubleshooting: F6: EC OVER TEMP Ar e the air filters on the back of the o v en clean? NO Clean the air filter(s) (page 7). YES I s the o v en hot? NO YES A ccess TEST MODE (page 17). I s the sta - tus indicator at position “b ” (page 18) less than 65? NO R eplace the I/O contr ol boar d (page A-8). O pen the left and ri ...
32 TR OUBLESHOO TING T r oubleshooting: F8: HIGH LIMIT TRIPPED I s the high limit thermostat tripped (page 21)? R eset and determine why it tripped - o v er temp , blo w er failur e, etc. Check if the high limit pr obe or R TD is damaged or defec - tiv e, r eplace if needed (page A-8). NO YES T r oubleshooting: F7: R TD F A UL T O pen the right end ...
33 TR OUBLESHOO TING T r oubleshooting: F9: BEL T F A UL T ( T otal B elt Run F ailur e) Ar e ther e any obstr uctions that ar e blocking the conv ey or ’ s mo v ement or is the conv ey or belt damaged? R emo v e obstr uction or r eplace/r epair the conv ey or and r estar t the o v en. I s the F9 fault code still pr esent? YES R emo v e the chain ...
34 TR OUBLESHOO TING T r oubleshooting: C ooling S y st em Issue I s the o v en in an ar ea of moderate temperatur e (120ºF [49ºC] or cooler)? D oes the o v en hav e r oom to v entilate (not tightly enclosed b y other appliances or fixtur es)? R elocate o v en to cooler ar ea. M ov e o v en to open ar ea or r emo v e items that ar e in close pr o ...
TR OUBLESHOO TING 35 T r oubleshooting: F ood Not C ook ing P r oper ly D oes the pr oblem occur for all pr ogrammed r ecipes? F or example, ar e all r ecipes under - cooked/o v er cooked/etc.? I s the food item in the corr ect star ting state (e.g., fr oz en, fr esh, etc.)? I s the corr ect amount of food (por tion) being cooked? E nsur e the food ...
36 TR OUBLESHOO TING I s the keypad cable pr operly connected to the contr ol boar d? T r oubleshooting: No Keypad I nput R eplace the keypad (page A-8). I f the pr oblem persists, or if beeps occur when buttons ar e pr essed but commands do not r egis - ter on the display , r eplace the contr ol boar d (page A-8). Corr ect wiring. YES NO T r ouble ...
S chema tics ...
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SCHEM A TICS 37 (CON-7002) (NGC-3023) (HHC-4120) (HHC-6517-2) (HHC-6630-2) (TC3-0433) (HHC-4120) (HHC-6630-2) (102075) (NGC-3005) FRONT HCT-4162 208 V AC BACK HCT-4161 208 V AC ...
8 7 6 5 4 DASH NO A KEYPAD 14 2 1 P4 2 1 P6 - - 2 1 J6 - - - - 14 14 - - - - - - - - - PRODUCTION 3 USED ON NEXT ASSY APPLICATION QA 2 CODE IDENT NO NONE D SIZE SCALE DRAWING NO KEY 1 3 SCHEMATIC, HHC-2020 VFD DISPLAY , 3PH, WYE, 380-415 VAC, 60 HZ/50 DATE SIGNATURE ENGINEER DRAWN CHECKED TITLE A R B C D B C D NOTES: 8 5 4 REVISIONS LTR DESCRIPTION ...
SCHEM A TICS 39 ...
CMSC P ARAME TERS 40 SCHEM A TICS ...
Ap pendix - R eplacing O v en C omponen ts ...
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A -1 APPENDIX - REPLA CING OVEN C OMPONENT S R eplacing O v en C omponen ts W ARNING: B efor e r emo ving or r eplacing any o v en component, thor oughly r ead the safety instr uctions found at the fr ont of this manual and Ov en S ystems (pages 21-24). A dher e to all pr ecautions and warnings outlined in these sections, as failur e to do so could ...
A -2 P ar t D etails ... L oca t e the P ar t Her e ... I t em P ar t Number Q t y . P er O v en O utside of End B ells (P age A -4) L ef t End B ell (P age A -6) R igh t End B ell (P age A -8) Hea t er C ov er HC T -4032 1 a Jetpla te HC T -4099 2 a Keypad HHC-1234 1 a L eg 100785 4 a P lenum HC T -4020 2 a P o w er C or d HC T -4116-3 (NEM A 15-5 ...
A -3 APPENDIX - REPLA CING OVEN C OMPONENT S T his page int entionally lef t blank . ...
A -4 APPENDIX - REPLA CING OVEN C OMPONENT S Shelf T ray Shelf T ray Chain (behind guar d) and Chainguar d , R igh t C on v ey or C rumb T ray C rumb T ray Chainguar d , L ef t (not sho wn) G ear M ot or C o v er Ha t ch Ha t ch La t ch E y elid Hea t er Channel P lenums Jetpla t es Ha t ch Sup por t , T op P lenum Hanger R eplacing I t ems - O uts ...
APPENDIX - REPLA CING OVEN C OMPONENT S I t em P ar t Number Har dw ar e D escr iption Har dw ar e P ar t Number(s) A ir F ilt er HC T -4067 None None Back P anel HC T -4105 S cr ew , #10-32 x .5, PPH, INT T ooth, SS 101460 (x2) Chain, C on v ey or HC T -4143 None None Chainguar d , L ef t HC T -4038 None None Chainguar d , R igh t HC T -4041 None ...
A -6 APPENDIX - REPLA CING OVEN C OMPONENT S R eplacing I t ems - L ef t End B ell W ARNING: B efor e r emo ving or r eplacing any o v en component, thor oughly r ead the safety instr uctions found at the fr ont of this manual and Ov en S ystems (pages 21-24). A dher e to all pr ecautions and warnings outlined in these sections, as failur e to do s ...
A -7 APPENDIX - REPLA CING OVEN C OMPONENT S Blo w er M ot or C on tr oller R ela y , S olid S ta te , K4/K5 R ela y , M echanical , K6 F use Block 20 A mp F use , Class C C F igur e A -6: L ef t End B ell C omponen ts , Back P anel R emo v ed I t em P ar t Number Har dw ar e D escr iption Har dw ar e P ar t Number(s) Blo w er M ot or A ssembly HC ...
A -8 P o w er Sup ply and Br acket Displa y , VFD C ar d R eader C on tr ol B oar d Speaker EMI F ilt er F igur e A -8: R igh t End B ell C omponen ts , Back P anel R emo v ed APPENDIX - REPLA CING OVEN C OMPONENT S R eplacing I t ems - R igh t End B ell W ARNING: B efor e r emo ving or r eplacing any o v en component, thor oughly r ead the safety ...
A -9 APPENDIX - REPLA CING OVEN C OMPONENT S I t em P ar t Number Har dw ar e D escr iption Har dw ar e P ar t Number(s) Blo w er M ot or A ssembly HC T -4205 Nut , 1/4-20, S er rat ed HEX F lange , P la t ed S t eel S cr ew , #10-32 x 5/8, SK T HD , PL T S tandoff , #10-32 x I, F/F , 3/8 HEX, PL T Spac er , #10 (.192) x 3/8 OD X 7/16, AL S cr ew , ...
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F or ser vice or infor mation: WITHIN NOR TH AMERICA CALL C ustomer S er vice at 800.90 TURBO or OUT SIDE NOR TH AMERICA CALL +1 214-379-6000 or Y our A uthoriz ed D istributor P ar t N umber: HCT -4202/R evision B/J uly 2008 Countr y Code: NA/EU Accelerating the World of Cookin g TM Corpor ate H eadquar ters S ix Concourse Pkwy , S uite 1900 A tla ...
TurboChef 2020のメーカーから受け取ることができるドキュメントは、いくつかのグループに分けられます。その一部は次の通りです:
- #BRANDの図面#
- 2020の取扱説明書
- TurboChefの製品カード
- パンフレット
- またはTurboChef 2020の消費電力シール
それらは全部重要ですが、デバイス使用の観点から最も重要な情報は、TurboChef 2020の取扱説明書に含まれています。
取扱説明書と呼ばれる文書のグループは、TurboChef 2020の取り付け説明書、サービスマニュアル、簡易説明書、またはTurboChef 2020のユーザーマニュアル等、より具体的なカテゴリーに分類されます。ご必要に応じてドキュメントを検索しましょう。私たちのウェブサイトでは、TurboChef 2020の製品を使用するにあたって最も人気のある説明書を閲覧できます。
TurboChef 2020デバイスの取扱説明書はどのようなものですか？
取扱説明書は、ユーザーマニュアル又は単に「マニュアル」とも呼ばれ、ユーザーがTurboChef 2020を使用するのを助ける技術的文書のことです。説明書は通常、全てのTurboChef 2020ユーザーが容易に理解できる文章にて書かれており、その作成者はその分野の専門家です。
TurboChefの取扱説明書には、基本的な要素が記載されているはずです。その一部は、カバー/タイトルページ、著作権ページ等、比較的重要度の低いものです。ですが、その他の部分には、ユーザーにとって重要な情報が記載されているはずです。
1. TurboChef 2020の説明書の概要と使用方法。説明書にはまず、その閲覧方法に関する手引きが書かれているはずです。そこにははTurboChef 2020の目次に関する情報やよくある質問、最も一般的な問題に関する情報を見つけられるはずです。つまり、それらはユーザーが取扱説明書に最も期待する情報なのです。
2. 目次。TurboChef 2020に関してこのドキュメントで見つけることができる全てのヒントの目次
3. TurboChef 2020デバイスの基本機能を使うにあたってのヒント。 TurboChef 2020のユーザーが使い始めるのを助けてくれるはずです。
4. トラブルシューティング。TurboChef 2020に関する最も重要な問題を診断し、解決するために役立つ体系化された手続き
5. FAQ。よくある質問
6. 連絡先。一人では問題を解決できない場合に、その国におけるTurboChef 2020のメーカー/サービスへの連絡先に関する情報。
TurboChef 2020についてご質問がありますか？
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見つけた説明書を読んでもTurboChef 2020の問題を解決できない場合、下記のフォームを使用して質問をしましょう。ユーザーのどなたかがTurboChef 2020で同様の問題を抱えていた場合、その解決方法を共有したいと考えるかもしれません。