Roper M6707-1-1の取扱説明書

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  • Roper M6707-1-1 - page 1

    SUPER PRO GUN & SUPER PRO GUN II Maintenance & Repair Manual MAGNUM VENUS PRODUCTS SUPER PRO GUN & SUPER PRO GUN II Part No. M6707-1-1 Revision 04.14.01 ...

  • Roper M6707-1-1 - page 2

    SUPER PRO GUN & SUPER PRO GUN II © 2001 Magnum V enus Products Manual Part No: M6707-1-1 Corporate HQ & Mfg. Phone: (727) 573-2955 Fax: (727) 571-3636 Email: info@magind.com Web: www .magind.com SUPER PRO GUN & SUPER PRO GUN II Maintenance & Repair Manufacturing Phone: (253) 854-2660 (800) 448-6035 Fax: (253) 854-1666 Email: info@v ...

  • Roper M6707-1-1 - page 3

    SUPER PRO GUN & SUPER PRO GUN II T able of Content s CHAPTER 1 - ASSEMBL Y INSTRUCTIONS Assembly Instructions for Super Pro Gun II Actuator Assembly Instructions for Super Pro Gun II Handle CHAPTER 2 - ASSEMBL Y INSTRUCTIONS CHAPTER 3 - ASSEMBL Y INSTRUCTIONS CHAPTER 4 - ASSEMBL Y INSTRUCTIONS Assembly Instructions for Super Pro SuperCutter CHA ...

  • Roper M6707-1-1 - page 4

    SUPER PRO GUN & SUPER PRO GUN II NOTE T o order the correct repair kit, refer to the gun handle before ordering part s. SUPER PRO GUN Rep air Kit NOTE A T urbulent Mixer is not used in FIT™ configurations. ...

  • Roper M6707-1-1 - page 5

    SUPER PRO GUN & SUPER PRO GUN II SUPER PRO GUN II Rep air Kit NOTE The Super Pro Gun II is identified by either the blue handle or (on earlier versions) by the #2 stamped on the handle side. ...

  • Roper M6707-1-1 - page 6

    SUPER PRO GUN & SUPER PRO GUN II SUPER PRO GUN Actuator Assembly 5106-01-01 1 . Install the 7301-3-020 (O-Ring) onto the 5106-7-1 (Actuator Piston) and the two 5106-4-1 (Cylinder Caps) 2 . Using 6706-3-1 (Pro Gun Oil), lightly coat the Inside of the 5106-1-01 (Cylinder Body) and the 5106-7-1 (Actuator Piston). 3 . Install the 5106-5-1 (Actuator ...

  • Roper M6707-1-1 - page 7

    SUPER PRO GUN & SUPER PRO GUN II NOTE The Piston should be inserted “bushing end first”, with the bushing on the top side of center . 5 . Install the two 5106-4-1 (Cylinder Caps). 6 . Place the 5106-2-1 (Actuator Seal) over the 5106-1-01 (Cylinder Body) so the Mounting screw holes line up. 7 . Place the 5104-00-01 (Gun Block Assembly) onto ...

  • Roper M6707-1-1 - page 8

    SUPER PRO GUN & SUPER PRO GUN II NOTE When installing the T rigger Assembly the 5105-8-1 (T rigger Lock) must be in the “down” position. SUPER PRO GUN Handle Assembly 5105-00-01 3 Chapter 2 1 . Carefully install the 5105-9-1 (T rigger Nut Seal) over the 5105-10-1 (T rigger Nut). 2 . Coat the 7304-4-1 (Lip Seal) with 6706-3-1 (Pro Gun Oil), ...

  • Roper M6707-1-1 - page 9

    SUPER PRO GUN & SUPER PRO GUN II 4 NOTE The slot in the side of the 5105-5-1 (Porting Plate) must line up with the slot in the 5105-1-1 (Gun Handle). 5 . Set the 9203-2-1 (Compression Spring) into the spring seat located in the upper cavity of the 5105-1-1 (Gun Handle). 6 . Place the small pinhole in the 5105-3-1 (Slide V alve) over the pin thr ...

  • Roper M6707-1-1 - page 10

    SUPER PRO GUN & SUPER PRO GUN II 3 . Screw the 5105-10-1 (T rigger Nut) into the 51 10-7-1 (Gun Handle) and tighten. Coat the 5110-4-1 (trigger stem) with 6706-3-1 (Pro Gun Oil) and install from the inside cavity of the 5110-7-1 (Gun Handle) through the 5105-10-1 (trigger nut). 4 . Place the 5105-15-01 (Pivot Plate) into the slot in the 5110-7- ...

  • Roper M6707-1-1 - page 11

    SUPER PRO GUN & SUPER PRO GUN II 9 . Set the 5105-6-1 (T oggle W asher) into the washer seal seat of the 51 10-1-1 (Porting Plate) large side down. 10. Set the 5110-6-1 (Cylinder Gasket) over the screws, matching the slots in the 51 10-1-1 (Porting Plate) 11. Carefully position the 5106-00-01 (Gun Actuator Assembly) over the 5110-7-1 (Gun Handl ...

  • Roper M6707-1-1 - page 12

    SUPER PRO GUN & SUPER PRO GUN II 7 SUPER PRO GUN Gun Block Assembly 5104-00-01 Chapter 3 1 . Install the 7301-1 1-008 (O-Ring) onto the 5104-25-1(Flush V alve Button). 2 . Install the 7301-3-007 (O-Ring) onto the 5104-23-1 (Flush Seal Body). 3 . Install the 9203-2-3 (Compression Spring) into the 5104-24-1 (Flush V alve Body). 4 . Smear 6706-2-1 ...

  • Roper M6707-1-1 - page 13

    SUPER PRO GUN & SUPER PRO GUN II 8 1 . Check for and remove debris and burrs in 5104-1-1 (Gun Block). 2 . Install the two 5104-3-1 (Secondary Seals) in the 5104-1-1 (Gun Block). See Fig. 3.1 3 . Install the 5104-10-1 (Center Spacer) into the center area of the 5104-1-1 (Gun Block). 4 . Insert the 9301-5-1 (Seal Installation T ool) through the s ...

  • Roper M6707-1-1 - page 14

    SUPER PRO GUN & SUPER PRO GUN II 7 . Press firmly , or tap with a hammer until the seal assembly bottoms out in the 5104-1-1 (Gun Block), then gently remove the Seal Installation T ool. 8 . Hold the 9301-4-1 (Catalyst Seal Alignment T ool) firmly with a p air of pliers. 9 . Insert the tapered end of the 9301-4-1 (Cat alyst Seal Alignment T ool) ...

  • Roper M6707-1-1 - page 15

    SUPER PRO GUN & SUPER PRO GUN II 14. Press firmly , or tap with a hammer until the seal assembly bottoms out in the 5104-1-1 (Gun Block), then gently remove the Seal Alignment T ool. 15. Hold the 9301-4-2 (Resin Seal Alignment T ool) firmly with a p air of pliers. 16. Insert the tapered end of the 9301-4-2 (Resin Seal Alignment T ool), into the ...

  • Roper M6707-1-1 - page 16

    SUPER PRO GUN & SUPER PRO GUN II Fig. 3.6 18. Install the 5104-2-1 (V alve Rod) through the resin side of the gun. Use the 9301-5-1 (Seal Installation T ool) to center the V alve Rod in the 5104-1-1 (Gun Block). 19. Install and hand tighten the 5104-8-1 (Packing Nut) onto the resin side of the 5401-1-1 (Gun Block). NOTE Make sure that the V alv ...

  • Roper M6707-1-1 - page 17

    SUPER PRO GUN & SUPER PRO GUN II 20. Install the 5104-1 1-1 (Actuating S tem) into the 5104-2-1 (V alve Rod). 21. Actuate the 5104-1 1-1 (V alve S tem) back and forth 3 or 4 times, then snug both 5104-8-1 (Packing Nuts) with 9301-2-3 (Packing Bit) until firm. Again, actuate the V alve S tem back and forth 3 or 4 times. 22. Install the 5104-32-1 ...

  • Roper M6707-1-1 - page 18

    SUPER PRO GUN & SUPER PRO GUN II Fig. 3.8 27. Position the 5104-12-1 (Mix Housing Seal) onto the backside of the 5104-20-1 (Mix Housing). See Fig. 3.8. 28. Using the two 7102-1-6 (Socket Head Cap Screws), mount the 5104-20-1 (Mix Housing) onto the 5104-1-1 (Gun Block). 13 ...

  • Roper M6707-1-1 - page 19

    SUPER PRO GUN & SUPER PRO GUN II Chapter 4 SUPER PRO GUN SuperCutter Assembly 5101-01-01 NOTE The sharp edge of the Chopper Blades should be slightly dulled by stropping them on cardboard prior to installation into Rotor Assembly . This intentional dulling of the blades by the whetting process will avoid slicing and nicking of the Rubber Roll a ...

  • Roper M6707-1-1 - page 20

    SUPER PRO GUN & SUPER PRO GUN II Rotor Assembly 1 . Insert 9210-1-1 (Chopper Blades) between the 5103-28-1 (Rotor Hub) and 5103-29-1 (Wedge Insert). The back edge of the Blade must be bottomed against the Rotor Hub. See Fig. 4.2. 2 . Align the edges of the blade with the end of the 5103-28-1 (Rotor Hub). T ighten the 7102-13-6 (Socket Flat Head ...

  • Roper M6707-1-1 - page 21

    SUPER PRO GUN & SUPER PRO GUN II Fig. 4.4 Fig. 4.3 Rubber Roll Assembly 5 . Press the 5103-6-1 (Rubber Roll) onto the 5103-5-01 (Mandrel Assembly). Secure the Rubber Roll by inserting the 7205-3-31 (E-Ring) into the groove in the Mandrel. See Fig. 4.4. 6 . Insert the Mandrel/Rubber Roll Assembly into the top of the T -Slot on the 5103-1-1 (Base ...

  • Roper M6707-1-1 - page 22

    SUPER PRO GUN & SUPER PRO GUN II 7 . Slide Rubber Roll Assembly toward the 5103-03-01 (Wedge Rotor Assembly) and tighten the 7102-2-20 (Socket Head Cap Screw) Rubber Roll Adjustment 1 . Slightly loosen the 7102-2-20 (Socket Head Cap Screw), just enough so the Rubber Roll Assembly will slide in the T -Slot. See Fig. 4.6. 2 . Apply slight pressur ...

  • Roper M6707-1-1 - page 23

    SUPER PRO GUN & SUPER PRO GUN II NOTE Proper adjustment has Idler Assembly touching the Rubber Roll, but still able to rotate with minimum effort. Fig. 4.7 Idler Adjustment 1 . Slightly loosen the 7102-2-20 (Socket Head Cap Screw), just enough so the Idler Assembly will slide in the T -Slot. See Fig. 4.7. 2 . Slide the 5103-7-01 (Sleeve w/ Bear ...

  • Roper M6707-1-1 - page 24

    SUPER PRO GUN & SUPER PRO GUN II 19 Chapter 5 SUPER PRO GUN Actuator Disassembly 5106-01-01 1 . Unscrew the two 5105-13-1 (Rear Screws), and the two 5105-12-1 (Front Screws) to remove the 5106-00-01 (Cylinder Body Assembly) from the 5105-00-01 (Gun Handle Assembly). 2 . Remove the two 5106-4-1 (Cylinder Caps) from the 5106-1-1 (Cylinder Body). ...

  • Roper M6707-1-1 - page 25

    SUPER PRO GUN & SUPER PRO GUN II 20 Chapter 6 SUPER PRO GUN Handle Disassembly 5105-00-01 1 . Remove and discard the 5105-7-1 (Cylinder Gasket), and the 5105-6-1(T oggle W asher) from the 5105-5-1 (Porting Plate). 2 . Remove the 5105-5-1 (Porting Plate) from the 5105-1-1 (Gun Handle). 3 . Remove the 5105-4-1 (Porting Plate Gasket), 5105-3-1 (Sl ...

  • Roper M6707-1-1 - page 26

    SUPER PRO GUN & SUPER PRO GUN II NOTE Discard all parts to be replaced by repair kit. All remaining parts should be thoroughly cleaned, inspected for damage, and replaced if necessary . 7 . Remove and discard the 5105-9-1 (T rigger Nut Seal), and the 7304-4-1 (Lip Seal) from the 5105-10-1 (T rigger Nut) SUPER PRO GUN II Handle Disassembly 5110- ...

  • Roper M6707-1-1 - page 27

    SUPER PRO GUN & SUPER PRO GUN II SUPER PRO GUN Gun Block Disassembly 5104-00-01 22 Chapter 7 1 . Remove the four 5106-6-1 (Mounting Screws), and the four 5106-3-1 (Mounting Seals) to remove the 5104-00-01 (Gun Block Assembly) from the 5106-00-01 (Gun Actuator Assembly). 2 . Remove the two 7102-1-6 (Socket Head Cap Screws) to remove the 5104-20- ...

  • Roper M6707-1-1 - page 28

    SUPER PRO GUN & SUPER PRO GUN II 23 NOTE Discard all parts to be replaced by repair kit. All remaining parts should be thoroughly cleaned, inspected for damage, and replaced if necessary . NOTE Seal Assembly consists of; two 5104-7-1 (Packing Rings), two 5104-4-1 (Relief S p acers), two 5104-3-1 (Secondary Seals), One 5104-6-1 (T eflon Catalyst ...

  • Roper M6707-1-1 - page 29

    SUPER PRO GUN & SUPER PRO GUN II Chapter 8 SUPER PRO GUN SuperCutter Disassembly 5103-00-01 1 . Unscrew the 5103-14-1 (Cover Nut) and remove the 5103-13-1 (Chopper Cover) from the 5103-00-01 (Roving Cutter Basic Assembly). The remainder of the disassembly covered in this manual pertains to the rubber roll and the rotor . Rubber Roll Disassembly ...

  • Roper M6707-1-1 - page 30

    SUPER PRO GUN & SUPER PRO GUN II Rotor Disassembly 4 . Loosen the two 7102-14-6 (Socket Cup Point Set Screws), and slide the 5103-03-01 (8-Blade Rotor Assembly) off of the 8402-1-1 (Air Motor) shaft. 5 . Loosen the 7102-13-6 (Socket Flat Head Screws) used to secure the 5103-29-1 (Wedge Insert s), and remove the 9210-1-1 (Chopper Blades) from th ...

  • Roper M6707-1-1 - page 31

    SUPER PRO GUN & SUPER PRO GUN II SUPER PRO GUN & SUPER PRO GUN II Assembly Drawings Chapter 9 26 ...

  • Roper M6707-1-1 - page 32

    SUPER PRO GUN & SUPER PRO GUN II 27 Fig. 9.1 ...

  • Roper M6707-1-1 - page 33

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.2 28 ...

  • Roper M6707-1-1 - page 34

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.3 29 SUPER PRO GUN ...

  • Roper M6707-1-1 - page 35

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.4 30 ...

  • Roper M6707-1-1 - page 36

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.5 31 SUPER PRO GUN II ...

  • Roper M6707-1-1 - page 37

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.6 32 ...

  • Roper M6707-1-1 - page 38

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.7 33 ...

  • Roper M6707-1-1 - page 39

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.8 34 ...

  • Roper M6707-1-1 - page 40

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.9 35 ...

  • Roper M6707-1-1 - page 41

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.10 36 ...

  • Roper M6707-1-1 - page 42

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.11 37 ...

  • Roper M6707-1-1 - page 43

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.12 38 ...

  • Roper M6707-1-1 - page 44

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.13 39 NOTE These wedge rotors will not fit on the old style “classic” pro gun choppers (58605-1). They are for SuperPro and SuperPro II chopper configurations. Please use the following part numbers for rotors: 77730-1 (6 blade) or 77731-1 (8 blade). ...

  • Roper M6707-1-1 - page 45

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.14 40 ...

  • Roper M6707-1-1 - page 46

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.15 41 ...

  • Roper M6707-1-1 - page 47

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.16 42 ...

  • Roper M6707-1-1 - page 48

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.17 43 ...

  • Roper M6707-1-1 - page 49

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.18 44 ...

  • Roper M6707-1-1 - page 50

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.19 45 ...

  • Roper M6707-1-1 - page 51

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.20 46 ...

  • Roper M6707-1-1 - page 52

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.21 47 ...

  • Roper M6707-1-1 - page 53

    SUPER PRO GUN & SUPER PRO GUN II Fig. 9.22 48 ...

  • Roper M6707-1-1 - page 54

    SUPER PRO GUN & SUPER PRO GUN II ...

  • Roper M6707-1-1 - page 55

    SUPER PRO GUN & SUPER PRO GUN II ...

  • Roper M6707-1-1 - page 56

    SUPER PRO GUN & SUPER PRO GUN II © 2003 Magnum V enus Products Manual Part No: PRO-MGS-22 Corporate HQ & Mfg. 5148 1 13th Ave. Clearwater , FL 33760 · USA Phone: (727) 573-2955 Fax: (727) 571-3636 Manufacturing/Sales 1862 Ives Ave. Kent, W A 98032 · USA Phone: (253) 854-2660 (800) 448-6035 Fax: (253) 854-1666 Email: info@mvpind.com · We ...

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