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Chicago Electric 90045 - page 1
BEL T SANDER 3” X 21” Model 90045 SET UP AND OPERA TING INSTRUCTIONS Visit our website at: http://www .harborfreight.com Read this material before using this product. Failure to do so can result in serious injury . SA VE THIS MANUAL. Copyright © 2003 by Harbor Freight T ools ® . All rights reserved. No portion of this manual or any artwork co ...
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Chicago Electric 90045 - page 2
Page 2 For technical questions, please call 1-800-444-3353. SKU 90045 CONTENTS IMPORT ANT SAFETY INFORMA TION ................................. 3 GENERAL POWER T OOL SAFETY W ARNINGS ........................................... 3 BEL T SANDER SAFETY W ARNINGS .... 5 VIBRA TION SAFETY .............................. 6 GROUNDING ....................... ...
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Chicago Electric 90045 - page 3
Page 3 For technical questions, please call 1-800-444-3353. SKU 90045 SA VE THIS MANUAL Keep this manual for the safety warnings and precautions, assembly , operating, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product ha ...
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Chicago Electric 90045 - page 4
Page 4 For technical questions, please call 1-800-444-3353. SKU 90045 increased risk of electric shock if your body is grounded. Do not expose power tools to rain c. or wet conditions. Water entering a power tool will increase the risk of electric shock. Do not abuse the cord. Never use d. the cord for carrying, pulling or unplugging the power tool ...
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Chicago Electric 90045 - page 5
Page 5 For technical questions, please call 1-800-444-3353. SKU 90045 Disconnect the plug from the c. power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally . Store idle power tools out of the d. reach of children and do not al ...
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Chicago Electric 90045 - page 6
Page 6 For technical questions, please call 1-800-444-3353. SKU 90045 Interrupter (GFCI) should also be implemented – it prevents sustained electrical shock. W ARNING: Some dust created by power 9. sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer , birth ...
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Chicago Electric 90045 - page 7
Page 7 For technical questions, please call 1-800-444-3353. SKU 90045 GROUNDING TO PREVENT ELECTRIC SHOCK AND DEA TH FROM INCORRECT GROUNDING WIRE CONNECTION: Check with a qualied electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding pro ...
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Chicago Electric 90045 - page 8
Page 8 For technical questions, please call 1-800-444-3353. SKU 90045 Protect the extension cords from sharp 8. objects, excessive heat, and damp or wet areas. RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120/240 VOL T) NAMEPLA TE AMPERES (at full load) EXTENSION CORD LENGTH 25’ 50’ 75’ 100’ 150’ 0 – 2.0 18 18 18 18 16 2.1 – 3 ...
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Chicago Electric 90045 - page 9
Page 9 For technical questions, please call 1-800-444-3353. SKU 90045 SPECIFICA TIONS Electrical Input 120 V~ / 60 Hz / 7.5 A (Rated) Belt Speed Belt Size 3” x 21” Accessories Dust Bag / 120 Grit Belt E194601 UNP ACKING When unpacking, make sure that the item is intact and undamaged. If ...
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Chicago Electric 90045 - page 10
Page 10 For technical questions, please call 1-800-444-3353. SKU 90045 off the Belt Sander . (See Figures A and B.) T o Attach The Dust Bag: DUST B A G (69) Figure C T o attach the Dust Bag (69), simply clip the opening of the Dust Bag onto the Dust P or t located on the Left Housing (18). (See Figure C.) OPERA TING INSTRUCTIONS Read the ENTIRE IMP ...
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Chicago Electric 90045 - page 11
Page 1 1 For technical questions, please call 1-800-444-3353. SKU 90045 W ARNING! When sanding a 2. workpiece, always push and pull the Belt Sander over the workpiece with both hands rmly gripping the tool. Do not pass hands or ngers directly in front of, to the rear , or below the Sanding Belt (46). Firmly grip the Belt Sander with both 3. h ...
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Chicago Electric 90045 - page 12
Page 12 For technical questions, please call 1-800-444-3353. SKU 90045 MAINTENANCE AND SER VICING Procedures not specically explained in this manual must be performed only by a qualied technician. TO PREVENT SERIOUS INJUR Y FROM ACCIDENT AL OPERA TION: T urn the T rigger of the tool off and unplug the tool from its electrical outlet before pe ...
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Chicago Electric 90045 - page 13
Page 13 For technical questions, please call 1-800-444-3353. SKU 90045 T roubleshooting Problem Possible Causes Likely Solutions T ool will not start. Cord not connected. 1. No power at outlet. 2. T ool’s thermal reset breaker 3. tripped (if equipped). Internal damage or wear . 4. (Carbon brushes or switch, for example.) Check that cord is plugge ...
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Chicago Electric 90045 - page 14
Page 14 For technical questions, please call 1-800-444-3353. SKU 90045 Part Description 1 Close Cover (18) 2 Bearing (626) 3 Shaft Gear 4 Bearing (608) 5 Dust Suction Cover 6 Fan 7 Screw (ST3.8 x 16) 8 Plain W asher (8) 9 Cover Board 10 11 Belt Cover 14 Power Cord 15 Cable Plug 17 Pressure Cable 18 ? ...
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Chicago Electric 90045 - page 15
Page 15 For technical questions, please call 1-800-444-3353. SKU 90045 ASSEMBL Y DIAGRAM REV 04l, 10e 65 64 63 62 33 67 4 58 4 56 48 47 54 37 70 23 52 53 41 32 68 29 30 31 24 28 27 26 25 20 38 49 55 23 22 21 20 19 66 18 40 34 35 36 37 42 43 44 45 46 33 7 17 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 69: DUST BA G NO T SHO WN. ...
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Chicago Electric 90045 - page 16
Page 16 For technical questions, please call 1-800-444-3353. SKU 90045 LIMITED 1 YEAR / 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor , the belts ...
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