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Wayne-Dalton 5140 - page 1
T or queMaster ® - Single and Double Spring Installation Instructions and Owner’ s Manual 5120 AND 5140 IMPORT ANT NOTICE! Read these instructions carefully befor e attempting installation. If in question about any of the procedures, do not perform the work. Inste ad, have a qualified door agency do the installation or repairs. Copyright 2009 W ...
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Wayne-Dalton 5140 - page 2
2 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com Definition of key words used in this manual: INDICA TES A POTENTIALL Y HAZARDOUS SITUA TION WHICH, IF NOT A ...
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Wayne-Dalton 5140 - page 3
3 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com P ackage Contents (1)TORQUEMASTER ® SPRING TUBE DOOR SECTIONS (AS REQUIRED) (2) TOP BRACKET SLIDES 1/4”-1 ...
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Wayne-Dalton 5140 - page 4
T ools Needed: 4 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com TYPICAL HINGE ST AMPING LOCA TION Door Section Identification TOP SECTION INTERMEDIA TE SECTI ...
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Wayne-Dalton 5140 - page 5
5 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com T ools Required POWER DRILL RA TCHET WRENCH PLIERS/WIRE CUTTERS PHILLIPS HEAD SCREWDRIVER PENCIL 1/8”, 3/1 ...
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Wayne-Dalton 5140 - page 6
T ools Needed: 6 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com F AILURE TO USE APPROVED WINDING BARS CAN CAUSE SPRING ENERGY TO BE RELEASED SUDDENL Y , RESU ...
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Wayne-Dalton 5140 - page 7
T ools Needed: 7 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com PRE-INST ALLA TION Fig. 2 A T orqueMaster ® spring system can be identified by the end brac ...
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Wayne-Dalton 5140 - page 8
T ools Needed: 8 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com If the counterbalance cable is still taut and the T orqueMaster ® spring tube is difficult ...
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Wayne-Dalton 5140 - page 9
9 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com PRE-INST ALLA TION Having removed the counterbalance system, the door can now ...
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Wayne-Dalton 5140 - page 10
T ools Needed: 10 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com HEADROOM REQUIREMENT If you just removed your existing door or you are installing a new door ...
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Wayne-Dalton 5140 - page 11
11 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com Installation IMPORT ANT : READ INSTRUCTIONS TITLED “P4” “REMOVING THE OLD DOOR” ON P ...
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Wayne-Dalton 5140 - page 12
T ools Needed: 12 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com Position the horizontal angle as shown. Place tabs of horizontal angle in the ...
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Wayne-Dalton 5140 - page 13
13 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION Drums IMPORT ANT : RIGHT AND LEFT HAND IS AL WA YS DETERMINED ...
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Wayne-Dalton 5140 - page 14
T ools Needed: 14 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com V ertical T rack IMPORT ANT : THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL F ...
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Wayne-Dalton 5140 - page 15
15 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION T op Brackets (4) 1/4” - 14 x 5/8” SELF T APPING SCREWS TO ...
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Wayne-Dalton 5140 - page 16
T ools Needed: 16 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com NOTE: If a 3” u-bar was installed in Step 9, skip this step. NOTE: Model 51 ...
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Wayne-Dalton 5140 - page 17
17 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION Operator Bracket Continued... Install (2) #12 x 1/2” phillip ...
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Wayne-Dalton 5140 - page 18
T ools Needed: 18 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INCORRECT Attaching Horizontal T rack to Quick Install Flagangle T o install ...
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Wayne-Dalton 5140 - page 19
19 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION T orqueMaster ® Spring T ube T orqueMaster ® springs come lu ...
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Wayne-Dalton 5140 - page 20
T ools Needed: 20 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com i drive ® Installation NOTE: See i drive ® main installa tion and owners manual for i driv ...
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Wayne-Dalton 5140 - page 21
T ools Needed: 21 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION TORQUEMASTER ® SPRING TUBE LOOSE WINDING SHAFT Left Hand Side Single Spring ...
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Wayne-Dalton 5140 - page 22
T ools Needed: 22 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com Drive Gear Installation End Brackets Beginning with the right hand side, lubr ...
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Wayne-Dalton 5140 - page 23
23 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION Counter Installation Install the right side counter gear , wit ...
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Wayne-Dalton 5140 - page 24
T ools Needed: 24 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com P ositioning Support Bracket 23 USING A T APE MEASURE, MAINT AIN AN EQUAL MEASUREMENT “X? ...
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Wayne-Dalton 5140 - page 25
25 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION DISCONNECT CABLE S-HOOK HOLE IN RIGHT END BRACKET NOTE: See i ...
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Wayne-Dalton 5140 - page 26
T ools Needed: 26 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com NOTE: See i drive ® main installation and owners manual for i drive ® parts. NOTE: Bring m ...
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Wayne-Dalton 5140 - page 27
27 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION FAILURE TO PL ACE VI CE C L AM PS ONTO VE RTIC AL TRACK CAN AL ...
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Wayne-Dalton 5140 - page 28
28 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com 15 .5 See chart in Step 30 for proper spring tension setting. Beginning with ...
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Wayne-Dalton 5140 - page 29
29 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION Drum Wrap Installation Drum wra ps are identified as right and ...
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Wayne-Dalton 5140 - page 30
T ools Needed: 30 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com supplied). Horizontal tracks must be level and parallel with door . NOTE: If perforated angl ...
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Wayne-Dalton 5140 - page 31
31 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION Side Lock (Sold Separately) Install the side lock on the secon ...
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Wayne-Dalton 5140 - page 32
T ools Needed: 32 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com Step Plate (Sold Seperately) Pull Rope Make one mark 1” (25 mm) up from the ...
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Wayne-Dalton 5140 - page 33
33 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com OPTIONAL INST ALLA TION Hairpin Cotter opera tor BraCket Door arm 5/16” x 1-1/4” Clevis pin oper a tor ...
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Wayne-Dalton 5140 - page 34
34 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com OPERA TOR HOOK-UP CHART FOR LOW HEADROOM OPERA TOR MODELS TYPE OF ARM BEING USED PREFERRED HOOKUP REF . ILL ...
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Wayne-Dalton 5140 - page 35
T ools Needed: 35 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com OPTIONAL INST ALLA TION T rolley Operator OPERA TOR MUST BE TESTED A T TIME OF INST ALLA TIO ...
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Wayne-Dalton 5140 - page 36
36 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com Cleaning Y our Garage Door IMPORT ANT : DO NOT USE A PRESSURE W ASHER ON YOUR GARAGE DOOR! While factory-ap ...
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Wayne-Dalton 5140 - page 37
37 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com MAINTENANCE Painting After surface has been properly prepared, it must be allowed to dr y thoroughly , and ...
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Wayne-Dalton 5140 - page 38
38 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com Limited Warranty Models 5120 And 5140 Subject to the terms and conditions contained in this Limited Warrant ...
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