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Woods Equipment RDC54, RD60, RD72 - page 1
OP E R A TO R ' S M A NU A L HERITA GE REAR DISC HAR GE MO W ER MAN0260 Rev . 1/13/ 2006 T ested. Proven. Un beat able. RDC54 RD60 RD72 ...
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Woods Equipment RDC54, RD60, RD72 - page 2
Introduction Gen’l (Re v . 5/ 23/2005 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manual in struc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g ...
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Woods Equipment RDC54, RD60, RD72 - page 3
Introduction 1 MAN026 0 (8/6/ 2004) T ABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSIDE FRONT COVER SPECIFICATI ONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL INFORM ATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ...
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Woods Equipment RDC54, RD60, RD72 - page 4
2 Introduction MAN026 0 (8/6/2004 ) SPECIFICATIONS MODEL RDC54 RD60 RD72 3-Point Hitch Limited C at. 1 Cat. 1 Cat. 1 Cutting Width 54" 60" 72" Cutting Hei ght Rang e 1" - 4-1/2 " 1" - 4-1/2 " 1" - 4-1/2 " Operating Weight with Chain Shi eldin g 417 lb s. 521 lb s. 624 lb s. Blade S peed ( feet per m inut ...
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Woods Equipment RDC54, RD60, RD72 - page 5
Safety 3 RD 54/60/ 72 (R ev . 1/13 /2006) TRAINING Saf ety i nst ruc tion s ar e imp or t ant ! Re ad all att achment and power unit manuals; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer . T o locate your nearest dealer , ch eck the Dealer Locator at www ...
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Woods Equipment RDC54, RD60, RD72 - page 6
4 Safety RD 54/60/7 2 (Rev . 1/13/2006) Inspect a nd clea r area of s tones , branch es, or other hard object s t hat might be thrown, causing injury or damage. Never direct discharge toward people, animals, or property . Keep byst anders away from equipme nt. Never go underneath equipmen t (lowered to the ground or raised) unless i ...
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Woods Equipment RDC54, RD60, RD72 - page 7
Safety 5 RD 54/60/ 72 (R ev . 1/13 /2006) Make certain all move ment of equipment com- ponents has stop ped befo re appr oachin g for ser - vice. Never go underneath equipmen t (lowered to the ground or raised) unless it is properly blocke d and secured. Never place any p art of the body under- neath equipmen t or betw een moveable p art s ...
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Woods Equipment RDC54, RD60, RD72 - page 8
6 Safety MAN026 0 (8/6/2004 ) 3 2 2 6 10 2 1 1 8 7 6 5 4 9 11 ROT A TING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running. Before mowing, clear area of objects that may be thrown by blade. Keep bystanders away . Keep guards in place and in good condition. BLADE CONT ACT OR THROWN OBJECTS ...
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Woods Equipment RDC54, RD60, RD72 - page 9
Safety 7 MAN026 0 (8/6/2004 ) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! 33347E F ALLING OFF CAN RESUL T IN BEING RUN OVER. T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times. Buckle U ...
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Woods Equipment RDC54, RD60, RD72 - page 10
8 Operation MAN0260 (8/6/2004) OPERATION The opera tor is r espons ible for the safe operatio n of the mower . The operato r must be p roperly trai ned. Operators should be fam iliar with the mowe r , the tr ac- tor , and all s afety pr actices before s tarting oper ation . Read the sa fety rules and sa fety dec als on page 3 through 7 . This m owe ...
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Woods Equipment RDC54, RD60, RD72 - page 11
Operation 9 MAN026 0 (8/6/ 2004) Att ach Mower to T ractor Make sur e spring-ac tivated locking pin or collar slides free ly and is se ated firml y in tract or PTO spline groove. The standard 1-3/8" 6B-spl ine drive line with a QD yoke is used to connec t the m ower to the tractor . 1. Attach the mowe r hitch p ins to the low er tractor li ...
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Woods Equipment RDC54, RD60, RD72 - page 12
10 Operation MAN0260 (8/6/2004) T ractor T op Link Adjustment When the cuttin g he ight is set, ad just tract or top li nk until mow er top link attachme nt poin t (A), Figure 4, is aligned v ertically with mo wer hitch pin (B) . The fron t tires of the mowe r will lift off the ground before the rear tires wh en the unit i s raised. T his wil l all ...
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Woods Equipment RDC54, RD60, RD72 - page 13
Operation 11 MAN026 0 (8/6/ 2004) Under certain c onditions , tractor tires m ay roll s ome grass dow n and prevent it from bei ng cut at the sam e height as the surro undin g area. Whe n this occ urs, reduce your ground sp eed, but mai ntain PT O at 540 rpm. The l ower gro und spee d will per mit gra ss to par- tially reboun d. In gene ral, lowe r ...
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Woods Equipment RDC54, RD60, RD72 - page 14
12 Operation MAN0260 (8/6/2004) OWNER PRE-OPERA TION CHECK LIST (OWNER 'S RESP ONSIBI LITY) ___ Review and follow all safet y rules and sa fety decal in structi ons o n pages 3 t hrough 7. ___ Check tha t all safety de cals are ins talled an d in good cond ition. Replace i f dama ged. ___ Check th at all s hiel ds and guards are pr operly inst ...
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Woods Equipment RDC54, RD60, RD72 - page 15
Owner Service 13 MAN026 0 (8/6/ 2004) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basi c mecha nic al skill s. I f you n eed he lp, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual. Always wear relatively t ...
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Woods Equipment RDC54, RD60, RD72 - page 16
14 Owner Service MAN0260 (8/6/2004) Figure 8 . Lub ric atio n Poi nt s & C hart Sev ere o r unu sual cond iti ons may re qui re mor e fre - quent lubr ication . Some referenc e numb ers hav e more than on e locatio n; be s ure you lubric ate all locati ons. Use a lithi um greas e of #2 co nsisten cy wit h a MOL Y (molyb denum dis ulfi de) addit ...
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Woods Equipment RDC54, RD60, RD72 - page 17
Owner Service 15 MAN026 0 (8/6/ 2004) Driveshaf t Lubrication Lubrica te the driv eshaft slip j oint ever y 40 ope ratin g hours. Fa ilur e to maintain p roper l ubricat ion co uld result in dam age to U-joints, gearb ox, and drivesha ft. 1. Lower mow er to g round. 2. Remove fr ont half o f drives haft. 3. Apply g rease al l ar ound an d along in ...
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Woods Equipment RDC54, RD60, RD72 - page 18
16 Owner Service MAN0260 (8/6/2004) Remove Bl ades Do not handle blades with b are hands. Careless or improper handling may r esult in ser ious injury . 1. Remove bo lt (1 ), Figure 1 1, which ha s ri ght hand threads. 2. Remove was her and blade. Sharpen Bl ades IMPORT ANT ■ When sharpening bla des, be sure to balance them. U nbalance d blad ...
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Woods Equipment RDC54, RD60, RD72 - page 19
Owner Service 17 MAN026 0 (8/6/ 2004) Periodically or Before Extended S torage ● Clean lar ge deb ris su ch as c lumps of dir t, grass, crop r esidue, e tc. fr om machi ne. ● Remove th e rem ainder u sing a l ow-pressu re wat er spra y . 1. Be ca reful when spr aying ne ar scr atche d or tor n safety dec als or near edges of dec als as wa ter s ...
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Woods Equipment RDC54, RD60, RD72 - page 20
18 Owner Service MAN0260 (8/6/2004) TROUB LESHOOTI NG MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass c ut higher in cente r of swath t han at e dge Height of mo wer higher at front than at re ar Adju st mow er heigh t and a ttitude so that mower rear an d fron t are wi thin 1/2 i nc h of sa me he igh t. See i nstr uc- tions on page 9. Loos ...
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Woods Equipment RDC54, RD60, RD72 - page 21
Owner Service 19 MAN026 0 (8/6/ 2004) TROUBLE SHOOTING BEL T CO NDI TI ON S * Check belt for dama ge by layi ng it flat o n the f loor . A belt that d oes n ot lie fl at (has humps or twists, indi catin g broke n or stretc hed co rds) m ust be replace d. PROBLEM POSSIBLE CAUSE SOLUTION Belt slippage Mower ov erloadin g; material too tall or he avy ...
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Woods Equipment RDC54, RD60, RD72 - page 22
20 Dealer Service MAN0260 (8/6/2004) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur shop is not prop erly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you may be time and mon ey ahea d to ...
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Woods Equipment RDC54, RD60, RD72 - page 23
Dealer Service 21 MAN026 0 (8/6/ 2004) Figu re 13 . Blade Spindle Assem bly Assemble S pindle 1. Slide lower bearin g (5 ) over s haft ass embly (12) with seal down. 2. Slide l ong space r (10) on sh aft assemb ly . 3. Insert shaft ass embly with beari ng and spacer int o spin dle hou sing fr om the b ottom. 4. Install upp er bear ing (5 ) over sha ...
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Woods Equipment RDC54, RD60, RD72 - page 24
22 Dealer Service MAN0260 (8/6/2004) Figure 14 . Se al Ins tallation Figure 15 . Ge arbox St and Asse mbly Figure 16 . Gearbo x As sembl y 2 3 4 CD1094 1 1.Seal 2.Pip e or tube 3.Seal seat 4.Ca sting Pipe or tube mu st press at outer edge of seal CD1092 Incorre ct Inst a llatio n 4 5 6 7 2 3 1 12 8 14 13 9 11 10 15 CD630 6 R D R D RDC54 21 22 23 12 ...
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Woods Equipment RDC54, RD60, RD72 - page 25
Dealer Service 23 MAN026 0 (8/6/ 2004) V erti cal Sha f t Seal Replac ement Refer to Figure 15. 1. Disconn ect and r emove t he dr iveline from the gearbox . 2. Remove v ent plug (15) a nd si phon g ear lub e from housing throug h this op ening. 3. Remove ge arbox stand fr om mowe r deck. 4. Remove ge arbox an d pull ey from stand (2). 5. Remove ve ...
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Woods Equipment RDC54, RD60, RD72 - page 26
24 Dealer Service MAN0260 (8/6/2004) RD60 & RD72 3. Install upper ou tput bear ing (13 ), shims (1 4), and snap rin g (15) on o utput sh aft (12). Use new shims equal to th e th icknes s of th e origin al sh ims. 4. Press ou tput sh aft assem bly into ho using fr om th e bottom open ing. 5. Install spacer (16) , lower outp ut bear ing (13) , sh ...
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Woods Equipment RDC54, RD60, RD72 - page 27
Dealer Service 25 MAN026 0 (8/6/ 2004) UNIVERSAL JOINT REP AIR Figure 17 . U-Join t Explod ed View U-Joint D isas sembl y 1. Remove ex ternal s nap ring s fro m yokes in four loca tions as shown in Fi gure 18. Figure 18 2. With snap rings re moved, support driv e in vi se, hold yo ke i n han d and tap o n yo ke to drive cup up out of yok e. See Fig ...
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Woods Equipment RDC54, RD60, RD72 - page 28
26 Dealer Service MAN0260 (8/6/2004) U-Joint Assembly 1. Place s eals sec urel y on bea ring cups. I nser t cup into yo ke from outsi de and pr ess in wit h hand pressu re as far as pos sible. In sert j ournal c ross into bear ing cup with g rease fi tting away from shaft. Be car eful not to dis turb needle b earings . Insert a nother be aring c up ...
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Woods Equipment RDC54, RD60, RD72 - page 29
Assembly 27 MAN026 0 (8/6/200 4) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS Assemb ly of this mower is the responsi bility of th e Woods dealer . It shoul d be del ivered to the own er com- pletely as sembled, lub ricated , and adjuste d for normal cutting c ondit ions. Complete Dea ler Check Lists on page 31 when you have com pleted the ass ...
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Woods Equipment RDC54, RD60, RD72 - page 30
28 Assembly MAN02 60 (8/6/200 4) Inst all Re ar Offset Link Ar ms 1. Loosen nut ( 51) and bolt (55) at rear frame lug an d attach rear offset link arm (14) as shown in Figur e 24. (Do no t use w heel tu be bolt .) 2. Repeat f or oppos ite side . 3. Do not tigh ten at th is time. Fig ure 24 . Right Rear Offset Link In stalled Inst all T op Link 1. I ...
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Woods Equipment RDC54, RD60, RD72 - page 31
Assembly 29 MAN026 0 (8/6/200 4) Figure 27 . Chai n Shield Ins t alle d (R DC54 Onl y) Full chain shielding, designed to reduce the possibi lity o f thrown object s, must b e inst alled when operating in populated areas or other areas where thrown o bject s could injure people o r dam- age property . If this machine is not equipped with full ch ...
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Woods Equipment RDC54, RD60, RD72 - page 32
30 Assembly MAN02 60 (8/6/200 4) Inst all Front Rolle r (Optional) 1. Insert four carria ge bol ts (8) thro ugh the fr ont mower fr ame from inside o ut. 2. Place rol ler br acke t (2) o ver bol ts; then ins tall flange lock nu ts (9) on bo lts and ti ghten. 3. Place fron t rol ler (1), s leeve (3) , bear ings ( 4), and washers (5 ) in rolle r brac ...
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Woods Equipment RDC54, RD60, RD72 - page 33
Dealer Check List s 31 MAN026 0 (8/6/200 4) DEALER CH ECK LIST S DEALER PRE-DELI VERY CHECK LIST (DEALER ’ S RESPO NSIBI LITY) Inspect the equipment th oroug hly after assemb ly to ensure it is set up pro perly before deli vering it to the cust omer . The follow ing check lis ts are a reminder of points to insp ect. Chec k off each item as it is ...
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Woods Equipment RDC54, RD60, RD72 - page 34
Part s PART S CONT AC T YOUR WOODS DEALER TO ORDER P ART S T o locate your nearest dealer: Check the D ealer L ocator a t www . WoodsEquipment .com, or In the U nit ed S t ate s an d Canad a, ph one 1- 800-3 19-6 637 Out sid e the United S t ates , pho ne 1-81 5-73 2-95 09 plus the appro priate inte rnat iona l dial ing code for the U S ...
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Woods Equipment RDC54, RD60, RD72 - page 35
Appendix 41 Bolt T orque & Size Ch arts (Rev . 8/14/02) BOLT T ORQUE C HART Always tighten har dware to the se values unles s a di ff erent t orque value or ti ghteni ng proce dure is list ed for a specifi c applica tio n. F ast eners mus t alwa ys be re place d with the s ame grade as spec ified in the manual par ts lis t. Always use the prope ...
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Woods Equipment RDC54, RD60, RD72 - page 36
42 Appendix Bolt T orque & Size Charts (R ev . 8/ 14/2002 ) BOLT SIZE CHART NOT E: Cha r t s hows bolt thre ad si zes and corr espondin g head (wrench ) sizes for standard S AE a nd metr ic bol ts. 5/16 3/ 8 1/2 5/ 8 3/4 7/ 8 SAE Bolt Thread Sizes MM 25 50 75 100 125 150 175 IN 1 7 Metric Bolt Thread Sizes 8 MM 1 8 MM 14MM 12MM 10MM 16MM 2 34 5 ...
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Woods Equipment RDC54, RD60, RD72 - page 37
Index 43 MAN 026 0 (8 /6/ 200 4) INDEX Assembly Dealer Set- up Instr uctio ns 27 Dealer Check List s Delivery (Dealer ’s Respo nsibili ty) 31 Pre-De livery (Dea ler’s Re spons ibility ) 31 Dealer Servic e Blocki ng Met hod 20 Gearbox Assem ble 24 Disasse mble 23 Install 2 4 Remove 22 Repa ir 21 Seal Ins tallat ion 21 , 22 Seal Replac ement 21 V ...
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Woods Equipment RDC54, RD60, RD72 - page 38
F-3079 (Rev . 9/21/2005) Wo od s Eq u ip me n t Company 260 6 South Illinois Ro ute 2 Post Offi ce Box 1000 Oregon, Illinois 61061 815- 7 32-2141 tel 815- 7 32- 75 80 fax www .W oodsEquipment.com W ARRANTY (All Models Except Mow’ n Machine TM Zero-T urn Mo wers and W oods Boundar y TM Utilit y V ehicles) Please Enter I nformation Below and Sav e ...
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Woods Equipment RDC54, RD60, RD72 - page 39
F-8494 (Rev . 6/23/2005) W oods Equipmen t Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illinoi s 61061 815- 7 32-2141 tel 815- 7 32- 758 0 fax www .W oodsEquip ment .com W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mowers and W oods Boundary TM Utility V ehicles ) W ood s Equipm ent Compa ...
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Woods Equipment RDC54, RD60, RD72 - page 40
P ART NO. MAN0260 © 2004 Woods Equipment Company . All ri ghts reserved. WOODS, t he Woods logo, and "T ested. Proven. Unbeatable." are trademarks of Woods Equipment Company . All other tradema rks, trade names, or serv ice marks not owned by W oods Equipment Com pany that appear in this manual are the property of t heir respec tive comp ...
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