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Poulan XT624ES - page 1
OWNER'S MANUAL MODEL NUMBER: XT624ES SNOW THROWER Always W ear Eye Protection During Operation IMPORT ANT MANU AL Do Not Throw Away WARNING: Read the Owner's Manual and fol low all W arnings and Safety In struc tions. F ail ure to do so can result in serious injury . 437316 07.27.10 TH/JA Printed in the U.S.A. ...
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Poulan XT624ES - page 2
2 IMPORT ANT Safe Operation Practices for W alk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. F ailure to observe the following safety instructions could result in serious injury . WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should be e ...
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Poulan XT624ES - page 3
3 CONGRA TUL A TIONS on your purchase of a new snow thrower . It has been designed, engineered and man u fac - tured to give best possible dependability and per for mance. Should you experience any problem you cannot easily remedy , please contact your nearest authorized service center . We have competent, well-trained tech ni cians and the proper ...
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Poulan XT624ES - page 4
4 P ARTS P ACKED SEP ARA TEL Y IN CARTON (1) POWER CORD (198563) (1) DISCHARGE CHUTE (3) RET AINER SPRINGS (169675) (2) SHEAR BOL TS 1/4-20 x 1-3/4 (192090) (2) L OCKNUTS 1/4-20 (73800400) EXTRA SHEAR BOL TS AND NUTS (1) WASHER 3/8 (19131316) (1) L OCKNUT 3/8 (73800600) ROT A TOR HEAD MOUNTING (1) AUGER CONTROL ROD SAFTEY IGNITION KEY(S) (422663) ( ...
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Poulan XT624ES - page 5
5 AS SEMBL Y / PRE-OPERA TION NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates. UNFOLD UPPER HANDLE 1. Raise upper handle to the operating position and tight en handle knobs securely . Additional carriage bolts, washers and handle knobs are in bag of parts. Use to ...
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Poulan XT624ES - page 6
6 AS SEMBL Y / PRE-OPERA TION INST ALL DISCHARGE CHUTE / CHUTE ROT A TOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower . 2. Position chute rotator head over chute bracket. If ...
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Poulan XT624ES - page 7
7 OPERA TION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERA TING Y OUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in litera ...
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Poulan XT624ES - page 8
8 OPERA TION Drive speed control lever - used to select forward or reverse motion and speed of snow thrower . T raction drive control lever - used to engage power- pro pelled for ward or reverse motion of snow thrower . Auger control lever - used to engage auger motion (throw snow). Discharge chute control lever - used to change the di rec- tion th ...
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Poulan XT624ES - page 9
9 The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just- ments or repairs. We recommend standard safe ty glasses or a wide vision safety mask worn over spectacles. HOW TO USE YO ...
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Poulan XT624ES - page 10
10 OPERA TION USING THE CLEAN-OUT TOOL (See Fig. 14) In certain snow conditions, the discharge chute may be- come clogged with ice and snow . Use the clean-out tool to dislodge this blockage. When cleaning, repairing, or in spect ing, make certain all controls are disengaged and the au- ger/impeller and all moving parts have stopped. Disconnect the ...
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Poulan XT624ES - page 11
11 OPERA TION TO ADJUST SKID PL A TES (See Fig. 16) NOTE: The wrench provided in your parts bag may be used to adjust the skid plates. Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface. Adjust skid plates evenly to proper height for current surface conditions. For remov ...
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Poulan XT624ES - page 12
12 OPERA TION TO ST ART ENGINE Y our snow thrower engine is equipped with both a 120 V olt A.C. electric starter and a recoil starter . The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 V olt A .C. household current. • Be sure your house is a 120 V olt A .C. three-wire ground ed system. If yo ...
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Poulan XT624ES - page 13
13 GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. T o receive full value from the warranty , operator must maintain snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to properly maintain your snow thrower . ...
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Poulan XT624ES - page 14
14 MAINTENANCE AUGER GEAR CASE • The gear case was filled with lubricant to the proper level at the factory . The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Ronex ED #1 grease. TRACTION DRIVE SYSTEM DO NOT lubricate the drive components inside the snow thrower ...
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Poulan XT624ES - page 15
15 SERVICE AND ADJUSTMENTS BEL T COVER SCREWS FRAME FIG. 20 TO REMOVE BEL T COVER (See Fig. 20) 1. Remove the two screws securing belt cover to frame. 2. Remove belt cover . • Replace belt cover by installing cover and screws and tighten securely . WARNING: T o avoid serious injury , before performing any service or ad just ments: 1. Be sure the ...
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Poulan XT624ES - page 16
16 SERVICE AND ADJUSTMENTS 8. RELIEVE TENSION ON TRACTION DRIVE BEL T IDLER and remove traction drive belt from around pulleys. HINT : Insert a 3/8" drive ratchet (in the “ON” position) into the square hole in idler arm and rotate ratchet clockwise to relieve tension. 9. With tension relieved on idler , install new traction drive belt arou ...
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Poulan XT624ES - page 17
17 SERVICE AND ADJUSTMENTS ENGINE See engine manual. CARBURETOR Y our carburetor is not adjustable. Engine performance should not be affected at altitudes up to 7,000 feet (2,134 meters). If your engine does not operate properly due to suspected carburetor problems, take your snow thrower to a qualified service center . ENGINE SPEED Never tamper wi ...
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Poulan XT624ES - page 18
18 Immediately prepare your unit for storage at the end of the season or if the unit will not be used for 30 days or more. WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an open flame, spark or pilot light as on a fur nace, water heater , clothes dryer or gas ap pli ance. Allow the engine ...
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Poulan XT624ES - page 19
19 TROUBLESHOOTING Does not start 1. Fuel shut-off valve (if so 1. T urn fuel shut-off valve to OPEN position. equipped) in OFF position. 2. Safety ignition key 2. Insert safety ignition key . is not inserted. 3. Out of fuel. 3. Fill fuel tank with fresh, clean gasoline. 4. Throttle in STOP position 4. Move throttle to FAST position (or ON/OFF swit ...
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Poulan XT624ES - page 20
20 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) AUGER HOUSING / IMPELLER ASSEMBL Y 10 11 ...
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Poulan XT624ES - page 21
21 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) AUGER HOUSING / IMPELLER ASSEMBL Y KEY P ...
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Poulan XT624ES - page 22
22 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) AUGER HOUSING / IMPELLER ASSEMBL Y NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ...
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Poulan XT624ES - page 23
23 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) AUGER HOUSING / IMPELLER ASSEMBL Y NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ...
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Poulan XT624ES - page 24
24 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) CONTROL P ANEL / DISCHARGE CHUTE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P A ...
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Poulan XT624ES - page 25
25 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) CONTROL P ANEL / DISCHARGE CHUTE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P A ...
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Poulan XT624ES - page 26
26 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) HANDLES NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION ...
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Poulan XT624ES - page 27
27 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) HANDLES NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION ...
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Poulan XT624ES - page 28
28 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) HANDLES NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION ...
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Poulan XT624ES - page 29
29 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) HANDLES KEY P ART NO . NO . DESCRIPTION ...
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Poulan XT624ES - page 30
30 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) DRIVE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . 9 9 11 11 11 1 2 3 21 5 6 12 13 14 ...
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Poulan XT624ES - page 31
31 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) DRIVE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION KE ...
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Poulan XT624ES - page 32
32 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) DRIVE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01.03 ...
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Poulan XT624ES - page 33
33 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) CHAS SIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO ...
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Poulan XT624ES - page 34
34 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) CHAS SIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO ...
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Poulan XT624ES - page 35
35 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) WHEELS KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . 1 ...
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Poulan XT624ES - page 36
36 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) BAG OF P ARTS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRI ...
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Poulan XT624ES - page 37
37 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) DECALS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . 1 181037 DECAL, DANGER 3 181035 D ...
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Poulan XT624ES - page 38
38 SERVICE NOTES ...
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Poulan XT624ES - page 39
39 SERVICE NOTES ...
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Poulan XT624ES - page 40
LIMITED W ARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer pur - chaser , we will repair or replace, at our option, without charge for parts or labor incurred in repl ...
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