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Life Fitness SM42 - page 1
M051-K50-A142 1 4 STA CK MULTI-JUNGLE (SM42) WITH 2 A DJUSTA BLE PULLEYS UNPA CKING A ND A SSEMBLY INSTRUCTIONS ...
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Life Fitness SM42 - page 2
SM42 U npacking & Assembly Instructions 2 The SM42 c om es partially assem bled. Follow the steps below to com plete the as sem bly. WA RNING: COMPONENTS O F THE SM42 ARE LARGE AND HEAVY. USE CAUTION WHEN ASSEMBLING T HIS MACHINE. MA TERIA LS A ND TOOLS REQUIRED FOR A SSEMBL Y 1/2”, 3/8”, 5/8” & 9/16” Sock et wrench 1/8” Hex k ey ...
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Life Fitness SM42 - page 3
SM 42 Unpacking & Assembly Instr uctions 3 UNPA CKING Follow the steps below when unpacking the c om ponents of the SM42. 1. Cut off the shipping wrapper. 2. Remove the parts box a nd shipping boards. 3. Remove the it ems in the part s box. T hese item s are s hown in Figure 1. A. Remove the bolts bag. B. Remove the par ts shown below. Parts th ...
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Life Fitness SM42 - page 4
SM42 U npacking & Assembly Instructions 4 A SSEMBLY Figure 2 shows an ass em bled SM42. 1 8 7 6 5 4 3 2 Figure 2. SM42 main compone nts. 1. 1 stac k c ell 2. 4 stac k c ell 3. Lat bench 4. Connecting beam 5. Lat top 6. Tric ep top 7. 300 lb. W eight stack s (1) 8. 190 lb. W eight stack s (3) 1. Place the tw o w eight “ cells ” in their f in ...
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Life Fitness SM42 - page 5
SM 42 Unpacking & Assembly Instr uctions 5 Figure 3. Set t he weig ht stack cells. 2. Bolt on the teardr op pulle ys above the benches ( see Figure 4) on the 3 s tack cell using two 3/8” x 2-3/4” hex head bolts (us ed to bolt the cross beam to the cross mem ber s and the adjus table pulley tops to the top beam s). Include the 3/8” flat wa ...
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Life Fitness SM42 - page 6
SM42 U npacking & Assembly Instructions 6 Figure 5. Configura tion for 2-3/4” and 3” bolts. 3. Bolt on the connecting bea m ( part 4 fr om Figure 2) using a 5/8” sock et with extension and com bination wrenc h, to the cells using two of the large 7/16” x 6” bolts, 7/16” washers, and 7/16” nuts (parts A, B, and C in HARDW ARE secti ...
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Life Fitness SM42 - page 7
SM 42 Unpacking & Assembly Instr uctions 7 4. Mount the 56” lat top (par t T f rom HARDWARE s ection) to the 4- stack cell us ing a 5/8” sock et and com bination wrench. Ins ert two of the large 7/16” by 6” bolts using the hardware configur ation shown in Figure 7. Mount the 29” tric ep top (part U in HARDWARE sec tion) to the f ram e ...
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Life Fitness SM42 - page 8
SM42 U npacking & Assembly Instructions 8 Figure 9. Remov e the tricep b ack rest, the to p plate and the guid e rods. C. Prepare the w eight stack- add bumpers to bottom, inse rt guide rods, put pull pin in bottom p late of stack. D. Flip ov er the w eight stack onto piano dolly. E. Hoist the weight stack onto the machine. Figure 10. Put ting ...
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Life Fitness SM42 - page 9
SM 42 Unpacking & Assembly Instr uctions 9 F. Bolt on the top plate. W ith the top plate on the guide rods , bolt on the top plate to the top of the cells as shown in Figure 11 us ing a 9/16” sock et and com bination wrench and the 3” bolts ( with cap washers) that were previous ly inserted. Figure 11. Bolt on the top plate. 6. Bolt the f l ...
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Life Fitness SM42 - page 10
SM42 U npacking & Assembly Instructions 10 7. Mount adjustable pulley brackets. W hen shipped, the adjustable pulley brack ets look lik e the ones s hown in Figure 13. The bolts need to be rem oved and the brack et needs to be positioned so that the top of the brack et is in the top hole as shown by the arrow in Figure 13. Use a 3” bolt with ...
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Life Fitness SM42 - page 11
SM 42 Unpacking & Assembly Instr uctions 11 Figure 15. Bolt t he benches to the frame. ...
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Life Fitness SM42 - page 12
SM42 U npacking & Assembly Instructions 12 INSTA LLING THE CABLES The SM42 us es four cables. T here are two diff erent types of cable used on the SM42. T hey are: 1. Adjustable c ross over cables (ball end cables) (2). 2. Lat pulldown and tricep cables ( 2). The lat and tric ep cables c an be identified by their short length and the adjus tabl ...
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Life Fitness SM42 - page 13
SM 42 Unpacking & Assembly Instr uctions 13 ADJUSTABLE CROSSOVER CABLE RO UTI NG Once you’ve removed the pulleys as desc ribed previously, route the adjustable c rosso ver cable on the 4-stac k cell as shown in Figure 17. T he cr ossover cable is routed at the f actor y on the 1 stack cube (s hown at right in Figure 17). Figure 17. Adjustable ...
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Life Fitness SM42 - page 14
SM42 U npacking & Assembly Instructions 14 Figure 18. Adjustable crossover cab le end detail. Using a 7/8” wrench, tighten the j am nut onto the adjustable pulley threads as shown in Figure 18. Place a rubber c ap on the top of the cable as shown in Figure 18 (right) . LAT PULLDOWN CABLE RO UTI NG Route the lat pulldown cable as shown in Figu ...
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Life Fitness SM42 - page 15
SM 42 Unpacking & Assembly Instr uctions 15 Bolt the cable to the weight stack s as s hown in Figure 20. Thr ead the 7/8” nut up on the cable bolt as shown at left. Sc rew the bolt down into the weight stack as s hown at right. Tighten the bolt with a 7/8” com bination wrench. Figure 20. Screw the cable in to th e weigh t stack. TRICEP PUSH ...
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Life Fitness SM42 - page 16
SM42 U npacking & Assembly Instructions 16 HA RDWARE 0123456 ½½½½½½ Hardware F igure 1. Assembly Parts. ...
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Life Fitness SM42 - page 17
SM 42 Unpacking & Assembly Instr uctions 17 The parts shown in Hardware Figure 1 are us ed to assem ble the SM42. T hey are: A. 7/16” x 6” hex head bolt (used to bolt the tric ep top beam , adjustable c rossover top beam, lat top beam , and c onnecting beam to the tops of the cells) B. 7/16” flat washer C. 7/16” cap washer ( used on the ...
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Life Fitness SM42 - page 18
SM42 U npacking & Assembly Instructions 18 The part s hown in Hardware Figure 3 is the 9/16” c able jam nut that’s used to s ecure the cables to the weight stack s. Hardware Figure 3. Cable ja m nut. M. Cable jam nut Hardware Figure 4 shows the types of cables that ar e included with the SM42. N P Q Hardware Figure 4. Cables . N. Lat pulldo ...
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Life Fitness SM42 - page 19
SM 42 Unpacking & Assembly Instr uctions 19 Hardware F igure 5. T op assemblies. S. Teardr op pulleys (bolt on above lat bench) (1) T. 56” Lat top (bolt to top of 4-s tack cell with pulleys above lat bench) (1) U. 29” Tr icep top (bolt on to 56” lat top bar ) (1) ...
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Life Fitness SM42 - page 20
SM42 U npacking & Assembly Instructions 20 Hardware Figure 6. Weight stack rubber bumpers. W . W eight s tack rubber bum pers (inserted under weight stac ks ) (8) Hardware Figure 7. Floating pulle ys. X. Floating pulley (bolt to 190 lb weight stack other than tricep pushdown stac k) (1) ...
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Life Fitness SM42 - page 21
SM 42 Unpacking & Assembly Instr uctions 21 PA RTS LIST Part # ID Description Quantity Main components 1 2 3 4 5 6 7 8 9 1-stac k c ell 4-stac k c ell Low row bench Connecting beam Lat top Tr icep top Lat bench 300 lb weight stack 190 lb weight stack 1 1 1 1 1 1 1 2 3 0017-00042-0936 0017-00103-0234 0017-00101-1408 0017-00101-1408 0017-00101-14 ...
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Life Fitness SM42 - page 22
SM42 U npacking & Assembly Instructions 22 0017-00101-1413 0017-00104-0368 0017-00103-0217 Pulley hardw are (installed) 1-3/4” Bolt Cap washer 3/8” Nyloc nut 0017-00101-1413 0017-00104-0313 0017-00103-0217 Floating pulley hardware (installed) 1-3/4” Bolt Flat washer 3/8” Nyloc nut ...
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