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Life Fitness 8245102 - page 1
Part # 6870101 Revision:01/24/00 1 8245102 LEG PRESS/CALF ASSEMB LY INSTRUCTIONS ...
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Life Fitness 8245102 - page 2
IMPORTANT NOTES Please note: Tools Required for Assembly * Thank you for purchasing the LIFE FITNESS 8245 LEG PRESS/CAL F . Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. 2 NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEA ...
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Life Fitness 8245102 - page 3
3 PARTS LIST PART # 6802903 6804803 6803802 6780703 6801703 6804102 6803503 6781303 6802002 6803203 6791102 6805101 6523401 6807401 3116101 6284501 6714601 3203501 6808901 6692601 3108002 6809601 KE Y 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 QT Y 1 1 1 1 1 1 1 1 1 1 1 2 2 1 5 1 1 2 2 1 3 2 KE Y 23 24 25 26 27 28 29 30 31 32 33 34 35 ...
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Life Fitness 8245102 - page 4
STEP 1: FIGURE 1 • LOOSE LY assemble LOWER CROSS SUPPORT (4) to the TOWER (1) using two 1/2 X 4 ” BOLTS (39), two 1/2 ” W ASHERS (40) and one 1/2 ” LOCK NUT (41). See FIGURE 1. 4 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 41 39 1/2 X 4 ” 1 4 40 ...
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Life Fitness 8245102 - page 5
STEP 2: FIGURE 2 • LOOSE LY assemble the FRAME (2) to the LOWER CROSS SUPPORT (4) using two 1/2 X 4 ” BOLTS (39), two 1/2 ” W ASHERS (40) and two 1/2 ” LOCK NUTS (41). See FIGURE 2. • LOOSELY assemble the PIVOT FRAME (6) to the FRAME (2) using four 1/2 X 3 ” BOLTS (38), four 1/2 ” WASHERS (40) and four 1/2 ” LOCK NUTS (41). See FIGU ...
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Life Fitness 8245102 - page 6
STEP 3: FIGURE 3 6 • LOOSELY assemble the PIVOT FRAME (6) to the TOWER (1) using four 1/2 X 4 ” BOLTS (39), four 1/2 ” W ASHERS (40) and three 1/2 ” LOCK NUTS (41) as shown in FIGURE 3. 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 • SECUREL Y TIGHTEN THE FRAME CONNECTIONS IN THE FOLLOWING ORDER: 1 . LOWER CROSS SUPPORT (4) to the TOWER (1) and FR ...
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Life Fitness 8245102 - page 7
7 STEP 4: • Slide two 1-3/4 ” VINYL SLEEVES (22) over the shafts on the PIVOT ARM (7) as shown in FIGURE 4. • Slide one RUBBER BUMPER (21) over the short round tube on the PIVOT FRAME (6) as shown in FIGURE 4. 35 3/8 X 3-1/4 ” 36 18 37 • Slide two PILLOW BLOCKS (18) over the shaft on the PIVOT ARM (7) and SECURE LY assemble the two PILLOW ...
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Life Fitness 8245102 - page 8
8 FIGURE 5 STEP 5: 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 • SECURE LY assemble the FOOTPL ATE (3) to the PIVOT ARM (7) using four 1/2 X 4 ” BOLTS (39), four 1/2” WASHERS (40), and four 1/2 ” LOCK NUTS (41) as shown in FIGURE 5. 1/2 X 4 ” 39 41 3 7 40 ...
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Life Fitness 8245102 - page 9
STEP 6: 9 • SECURE LY assemble the HANDLE (10) to the FRAME (2) using two 1/2 X 3 ” BOLTS (38), two 1/2” WASHERS (40), and two 1/2 ” LOCK NUTS (41) as shown in FIGURE 6. • Apply two 2-1/2 X 9-1/2 ” NON-SKID STRIPS (19) a foot stance apart on the PIVOT FRAME (6) as shown in FIGURE 6. FIGURE 6 1/2 X 3 ” 38 41 40 2 10 6 19 ...
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Life Fitness 8245102 - page 10
• SECURELY assemble one PAD (12) to the FRAME (2) using two 3/8 X 3 ” BO LTS (34) and two 3/8 ” WASHERS (36) as shown in FIGURE 7. 10 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 FIGURE 7 STEP 7: 3/8 X 3 ” 34 36 2 12 ...
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Life Fitness 8245102 - page 11
11 FIGURE 8 STEP 8: STEP 9: FIGURE 9 • Snap two WEIGHT PL ATE BUSHINGS (27) into the top of all twenty WEIGHT PL ATES (29) as shown in FIGURE 9. 27 29 30 3/8 X 1 ” BUTTON HEAD 34 3/8 X 3 ” 9 37 20 24 36 12 2 • SECURE LY assemble the SE AT PAD (12) to the SEAT ADJUST (9) using two 3/8 X 3 ” BOLTS (34) and two 3/8 ” WASHERS (36). See FIGU ...
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Life Fitness 8245102 - page 12
0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 12 FIGURE 10 STEP 12: • Insert two GUIDE RODS (13) into the base of the TOWER (1) as shown in FIGURE 10. Lubricate the GUIDE RODS (13) with a slicon or teflon spray that is available at most hardware stores. • Slide two RUBBER BUMPERS (21) down over the GUIDE RODS (13). See FIGURE 10. • Using EXTREME CARE ...
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Life Fitness 8245102 - page 13
13 FIGURE 12 • Place TOWER BRACE (8) over the GUIDE RODS (13) and SECUREL Y assemble TOWER BRACE (8) to TOWER (1) using two 1/2 X 4 ” BOLTS (39), two 1/2” WASHERS (40), and two 1/2 ” LOCK NUTS (41) as shown in FIGURE 12. STEP 12: 40 41 8 39 1/2 X 4 ” 13 1 26 • Slide the 13/16 ” SHAFT COLLARS (26) to the top of the GUIDE RODS (13) and ...
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Life Fitness 8245102 - page 14
14 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 FIGURE 13 • Route the swivel end of the CABLE (14) through the holes and around the pulleys in the TOWER BRACE (8) as shown in FIGURE 13. 14 8 STEP 13: FIGURE 14 STEP 14: • Route the CABLE (14) around one 4-1/2 ” PULLEY (15) and assemble the pulley to the bracket on the LOWER CROSS SUPPORT (4), using tw ...
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Life Fitness 8245102 - page 15
FIGURE 15 15 STEP 15: • SECURELY assemble two 4-1/2 ” PULLEYS (21) to the brackets on the FRAME (2) using three 3/8 X 2 ” BOLTS (32), one CABLE RETAINING CLIP (25), and three 3/8 ” LOCK NUTS (37) as shown in FIGURE 16. (NOTE: Position the CABLE RETAINING CLIP before tightening.) • Make sure the CABLE (14) is routed around all pulleys as s ...
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Life Fitness 8245102 - page 16
• Screw the threaded end of the CABLE (14) approximately 3/4 ” into the end of the 20 HOLE SELECTOR SHAFT (16) and tighten jam nut securely. See FIGURE 17. • If the HEAD PL ATE (17) does not sit on top of the first WEIGHT PL ATE (29), push the head plate down, insert the SELECTOR PIN (23) and perform several repetitions on the machine. This w ...
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Life Fitness 8245102 - page 17
• SECURE LY assemble the SHROUD (11) to the TOWER (1) using four 3/8 X 1 ” BUTTON HEAD CAP SCREWS (30) as shown in FIGURE 18. FIGURE 18 17 STEP 18: Thank you for purchasing the LifeFitness 8245 LEG PRESS/CAL F . If unsure of proper use of equipment, call your local LifeFitness distributor or call the LifeFitness customer service department at ( ...
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