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Ultimate Products AL - page 1
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Ultimate Products AL - page 2
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 1 - - INDEX - A. INSTALLATION INSTRUCTIONS 2 1. TECHNICAL DATA (a) General Information (b) ER - Series heating Models (or GX, CW, AL, SC) (c) Typical Arrangement of Heater 2 – 4 2. PACKAGING AND SHIPPING 4 – 5 3. MOUNTING CLEA ...
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Ultimate Products AL - page 3
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 2 - WARNING: Improper installati on, adjustment, alteration, service or maintenance can cause property damager, injury, or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servi ...
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Ultimate Products AL - page 4
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 3 - Pipe Capacities For Propane and Natural Gas Pipe Capacities Fo r Propane in Thousands of BTUs P er Hour For pressure drop of 0.5” W.C., based on low - pressure piping based on 6 oz. per sq. in. pressure. Based on one Cubic F ...
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Ultimate Products AL - page 5
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 4 - A.2 PACKAGING AND SHIPPI NG INFORMATION See A ppendix ‘A’ for assembly drawings. Materials lists with part numbers and descriptions for each part will accompany each shipment. Heaters include: Burner/C ontrol Radiant Tubes ...
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Ultimate Products AL - page 6
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 5 - A.2 PACKAGING AND S HIPPING INFORMATION (CONT.) Options: Fresh air Intake (Mounted to Burner/Control) Fan Vent Adapters - Vertical and Horizontal Thermostat Flexible Gas Connector Ball Valve Vent Hoods Hanging Assembly (chain, ...
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Ultimate Products AL - page 7
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 6 - A.3 MOUNTING CLEARANCES (CONT.) MOUNTING HEIGHT ABOVE FLOOR Mounting Position 40,000 – 75,000 B.T.U 100,000 – 130,000 B. T. U. 150,000 B. T. U Horizontal Recommended Minimum 14 ft 12ft 16ft 14ft 18ft 16ft Inclined Recommen ...
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Ultimate Products AL - page 8
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 7 - A.5 INSTALLATION Heater units: At this point raise the tube assembly into position and sus pend from previously fixed chains (9 gauge min. galvanized welded link construction), or attach to wall mounting brackets. Wall mountin ...
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Ultimate Products AL - page 9
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 8 - A.6 GAS CONNECTION The gas connection on the heater is ½” NPT external thread. Injector sizes and manifold pressure for the burner are shown in the attached table for all heater units. The gas supply piping and connections ...
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Ultimate Products AL - page 10
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 9 - Model Designation Air Inlets (Inches/ Millimeters) Natural Gas Orifice Liquid Petroleum Orifice Input KW B T U/HR Model Tube Configuration Tube Dia. (In) Burner Intake (in. / M.M.) Fan Inlet (in. / M.M.) Injector Diameter (i n ...
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Ultimate Products AL - page 11
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 10 - A. 7 ELECTRICAL CONNECTION (a) Burner/Control Internal Wiring I MPORTANT: A ll electrical work should be done by a qualified electrician in accordance with the National Electrical Code ANSI/NFPA 70. Supply: 120 V, 60 H z , si ...
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Ultimate Products AL - page 12
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 11 - A. 7 ELECTRICAL CONNECTION (CONT.) The electrical supply to the heater is by three wires: live, neutral and ground connections. It is recommended that the supply cable be in metallic conduit to the 3/4'” hole provided. ...
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Ultimate Products AL - page 13
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 12 - A. 8 VENT REQUIREMENTS AND DETAILS (1) UNVENTED UNITS : Heaters may be installed without a flue providing the governing building codes ar e met and that consideration is properly given to possibilities of condensation on cold ...
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Ultimate Products AL - page 14
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 13 - A. 8 VENT REQUIREMENTS AND DETAILS (CONT.) Flue joints should be sea led using RTV high temperature sealant and secured using at least three (3) sheet metal screws. Should condensation occur flue should be shortened or insula ...
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Ultimate Products AL - page 15
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 14 - A.10 INSTALLATION CHECK OUT AND START UP Inspect installation and ensure that it has been carried out in accordance with these instructions. Ensure that electrical and gas supplies a re isolated. The gas supply should be purg ...
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Ultimate Products AL - page 16
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 15 - A.10 INSTALLATION CHECK OUT AND START UP (CONT.) To shut down the heater, switch off the power supply to the system. Automatic control of the heater or a series of heater s may be achieved by incorporating thermostats, time s ...
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Ultimate Products AL - page 17
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 16 - B. SERVICE AND MAINTENANCE INSTRUCTION S B.1 SERVICING INSTRUCTIONS Under normal working conditions, it is recommended that the Ultimate Products Heater shou ld be serviced annually. In exceptionally dirty or dusty conditions ...
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Ultimate Products AL - page 18
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 17 - E. BURNER NER/ELECTRODE ASSEMBLY – Inspect the burner/electrode assembly by removin g the six screws securing the combustion chamber cover plate to top of control box, taking care not to damage the sealing gasket. Remove th ...
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Ultimate Products AL - page 19
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 18 - B. 3 REPLACEMENT OF COMPONENTS WARNING: TURN OFF GAS AND ELECTRICAL SUPPLIES BEFORE STARTING REPAIR WORK. A. TO REPLACE ANY COMPONENTS IN THE BURNER/CONTROL ASSEMBLY – This assembly should be removed from the heater by disc ...
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Ultimate Products AL - page 20
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 19 - F. TO REPLACE THE BURNER/CONTROL UNIT – Remove the control housing cover. After observing their positions, disconne ct the wires to the burner control unit. Remove the screws securing the burner control unit to the base of ...
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Ultimate Products AL - page 21
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 20 - USER INSTRUCTIONS ULTIMATE PRODUCTS TUBULAR RADIANT HEATERS Ultimate Products is the distributor of a series of tubular infrared heaters designed for overhead heating of industrial and commercial buildings. Individual heating ...
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Ultimate Products AL - page 22
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 21 - SERVICING To ensure continued efficien t and safe operation it is recommended that the heater be serviced regularly by a qualified person, e.g. every year in normal working conditions but in exceptionally dusty or polluted co ...
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Ultimate Products AL - page 23
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 22 - Appendix A ...
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Ultimate Products AL - page 24
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 23 - ...
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Ultimate Products AL - page 25
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 24 - ...
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Ultimate Products AL - page 26
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 25 - ...
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Ultimate Products AL - page 27
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 26 - LEGEND 0.25 BSSR 0.25” INSULATED FEMALE RECEPTACLE 1.0 BTL 1.0mm 2 NON - INSULATED BOOTLACE TERMINAL 2BA RSE 2BA RED SHROUDED EYELET 0 .187 BSSR 0.187” INSULATED FEMALE RECEPTACLE 0.25 NIFR 0.25” NON - INSULATED FLAG TE ...
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Ultimate Products AL - page 28
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 27 - ...
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Ultimate Products AL - page 29
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 28 - ...
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Ultimate Products AL - page 30
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 29 - Wiring Schematic (Part #: S - 0500A) ...
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Ultimate Products AL - page 31
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 30 - ...
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Ultimate Products AL - page 32
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 31 - ...
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Ultimate Products AL - page 33
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 32 - ...
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Ultimate Products AL - page 34
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 33 - ...
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2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 34 - ...
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Ultimate Products AL - page 36
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 35 - ...
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2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 36 - ...
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Ultimate Products AL - page 38
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 37 - ...
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Ultimate Products AL - page 39
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 38 - ...
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Ultimate Products AL - page 40
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 39 - ...
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Ultimate Products AL - page 41
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 40 - ...
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Ultimate Products AL - page 42
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 41 - ...
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Ultimate Products AL - page 43
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 42 - ...
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2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 43 - ...
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Ultimate Products AL - page 45
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 44 - ...
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Ultimate Products AL - page 46
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 45 - ...
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Ultimate Products AL - page 47
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 46 - ...
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Ultimate Products AL - page 48
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 47 - ...
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Ultimate Products AL - page 49
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 48 - ...
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Ultimate Products AL - page 50
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 49 - ...
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Ultimate Products AL - page 51
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 50 - ...
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Ultimate Products AL - page 52
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 51 - ...
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Ultimate Products AL - page 53
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 52 - ...
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Ultimate Products AL - page 54
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 53 - ...
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Ultimate Products AL - page 55
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 54 - APPENDIX ‘B’ ...
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Ultimate Products AL - page 56
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 55 - ...
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Ultimate Products AL - page 57
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 56 - ...
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Ultimate Products AL - page 58
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 57 - ...
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