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Manual Roberts Gorden Linear Heater

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  • Roberts Gorden Linear Heater - page 1

    SECTION 6: H EATER I NSTALLAT ION 15 F IGURE 1 5: Linear Heat er A ssembly O vervie w T ube Ref lector Ref lector End C ap Ref lector Support Burner Coupling U-Clips Burner T ube T ube and Ref lector Hanger T ube Clamp P ack age V ent Adapt er T urbulat or (With Select Models) ...

  • Roberts Gorden Linear Heater - page 2

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 16 F IGURE 1 6: Linear Heat er L ay out Ov erview a = 1 4" (36 cm) ref lector width (not sho wn) b = 2" (5 cm) end cap to b urner c = 2" (5 cm) end cap to hanger d= 7 ' 6" (2.3 m) distance fir st hanger e= 1 0 ' (3 m) distance between hangers f = 1 2.5" ...

  • Roberts Gorden Linear Heater - page 3

    SECTION 6: H EATER I NSTALLAT ION 17 F IGURE 1 7: Linear Heat er Lay out Ov er vie w (Continued) Step 6.1 Bur ner T ube Installat ion g c b de f e e e e g c b de f e e e e e g c b de f e e e e e e 60 ' (1 8.3 m) T ube Length 70 ' (21 . 3 m) T ube Length 80 ' (24.4 m) T ube Length 7' 6" ± 1' (229 cm ± 25 cm) NO TE: T ...

  • Roberts Gorden Linear Heater - page 4

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 18 Step 6.2 T ube Clamp P acka g e I nstallation Step 6.3 Coupl in g and T ube Assembly Bolt T ube Clamp Flat W asher Nut (T orque 1 20 in/lb 1 3.56 Nm) Description Part Number T ube Clamp P ac ka g e0 1 3 1 8 90 1 T ube Clamp 0 1 39680 1 Bolt 971 13940 Flat Washer 9521 1600 Nut 921 139 ...

  • Roberts Gorden Linear Heater - page 5

    SECTION 6: H EATER I NSTALLAT ION 19 Step 6.3. 1 Couplin g and T ube A ssembly (Conti nued) Step 6.3. 2 Couplin g and T ube A ssembly (Conti nued) Incorr ect slide bar position Corr ect slide bar dimensions ± 2" (5 cm) Drive slide bar until tight. End of slide bar should be within t olerance list ed below . • R epe at St ep 6. 3 A - D un ti ...

  • Roberts Gorden Linear Heater - page 6

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 20 Step 6.4 T urb ulator Instal lation T w i s t P ull String Ta b Fold t ab around outside of tube nearest t o the vent t o hold turbulat or in place. T urbulator Section T urbulator Adapt er Description Part Number T urbulator A dapter 2.5' (7 6.2 cm) 03051 503 T urbulator Sectio ...

  • Roberts Gorden Linear Heater - page 7

    SECTION 6: H EATER I NSTALLAT ION 21 Step 6.5 R eflect or Installat ion W ARNING F ire Hazar d Support ref lector with r ef lector hanger and support strap. Ref lector m ust not touch t ube . Failur e to follo w these instructions can r esult in death, injur y or property damage . H an g e r Bu r ne r Tube Re fl e c t or Description P ar t Number T ...

  • Roberts Gorden Linear Heater - page 8

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 22 Step 6.5. 1 Ref lect or , U-Clip and R ef lector Support Instal lation The pict orial dra w ings of the heat er construction in Section 6 ar e schematic only and pro vide a general guideline of wher e hanger s, r eflect or suppor ts and U-clips are t o be instal led. T o ensur e prop ...

  • Roberts Gorden Linear Heater - page 9

    SECTION 6: H EATER I NSTALLAT ION 23 Step 6.6 Bur ner Installat ion Lock W asher Gasket Burner Bolt (T orque 1 20 in/lb 1 3.56 Nm) S-h ook Burner T ube Extra chain min. 1 2" (30 cm) Description Part Number Bolt 94273914 Burner 071X XXXX Lock W asher 9641 1600 Gasket 02568200 ...

  • Roberts Gorden Linear Heater - page 10

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 24 SECTION 7: OPTIONAL HEATER ACCESSORI ES 7 .1 U-T ube Confi g uration Heat ers (e x cept BH-40) ar e appro v ed f or optional U-tube conf igurati ons. The U-tube ma y be install ed in either a standar d horizont al posi tion, a 45° positio n or in an op posit e 45° posit ion as sh o ...

  • Roberts Gorden Linear Heater - page 11

    SECTION 7 : O PTIONAL H EATER A CCESSORIES 25 FI G U R E 1 8 : U-T ube Heater A ssembly Ov ervie w U-tube 1 8" (46 cm) Cent er to C enter U-clips Ref lector End Caps 12 Burner Ref lector T urbulator (With Select Models) T ube Clamp P ack age Burner T ube T ube U-tube Suppor t Bracket Ref lector Suppor t Couplings U-tube, Standard Nut Lock W as ...

  • Roberts Gorden Linear Heater - page 12

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 26 F IGURE 1 9: U-T ube Heater L a yout O verview LEGEND a = 1 4" (36 cm) Ref lector Width (Not Sho wn) b = 2" (5 cm) End Cap t o Burner c = 2" (5 cm) End Cap t o Hanger d= 7 ' 6" (2.3 m) Distance F irst Hanger e = 1 0 ' (3.0 m) Distance Between Hangers f = ...

  • Roberts Gorden Linear Heater - page 13

    SECTION 7 : O PTIONAL H EATER A CCESSORIES 27 F IGURE 20: U-T ube Lay out O ve rview (Conti nued) 7 .2 Elbow P acka g e Conf i g ura tion Step 7 .2.1 Elbo w Installation g c b de h e f g c b de h e e g c b de h e 60 ' (1 8.3 m) T ube Length 70 ' (21 .3 m) T ube Length** 80 ' (24.4 m) T ube Length Tube 90° E l b ow C o up l in g Desc ...

  • Roberts Gorden Linear Heater - page 14

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 28 Step 7 .2.2 Elbo w Installation Step 7 .2.3 Ref lect or Joint Inst allation Step 7 .2.4 Ref lect or Joint Inst allation T ube C o up l in g Reflector Reflector J oint Flatten Edge 1" (2.5 c m) M a x i m u m S cribe Contour Cut awa y contour wit h tin snips . Punc h/ drill si x 3 ...

  • Roberts Gorden Linear Heater - page 15

    SECTION 7 : O PTIONAL H EATER A CCESSORIES 29 Step 7 .2.5 Ref lect or Joint Detail F IGUR E 21: Ref lector J oint Detail I nstall reflector end cap . Attac h reflector j oint wit h si x #8 s h eet m etal screws . Reflector Reflector J oint ...

  • Roberts Gorden Linear Heater - page 16

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 30 7 .3 Ref lector Side Ext ension Step 7 .3.1 Br ack et Insta llation Step 7 .3.2 Sid e Ref lector Installation Ref lector Side Extension Brac ket (2 per Ref lector) Use additional suppor ts in high air mov ement applications. T ube and Ref lector Hanger Ref lector T ube Ref lector Sup ...

  • Roberts Gorden Linear Heater - page 17

    SECTION 7 : O PTIONAL H EATER A CCESSORIES 31 7 .4 Low er Clear ance Shield Install ation Step 7 .4.1 Shield Support Strap Assemb ly 7 .5 T wo- Foo t Decorati ve Grille Instal lation Step 7 .5.1 Grille Ins tallation 12 " (30 cm) Ref lector Lower Clear ance Shield 17 " (43 cm) W as h ers S crews L oc k nuts Align Pilot Holes Description P ...

  • Roberts Gorden Linear Heater - page 18

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 32 Step 7 .5.2 F r ame Shield Installat ion Step 7 .5.3 Ref lect or Side Ext ension Installation f or Decorati ve Gr illes Sh ield Description P ar t Number Deco Grille Shield 0 1365900 NO TE: If the decorativ e grille syst em is to be installed in an ar ea with considerab le air mov em ...

  • Roberts Gorden Linear Heater - page 19

    SECTION 7 : O PTIONAL H EATER A CCESSORIES 33 7 .6 Pr otectiv e Gr ille Installat ion Step 7 .6.1 Sili cone Cap Installa tion Step 7 .6.2 Gr ille End Cap Installati on Step 7 .6.3 Grille Ins tallation Silicone Cap Grille Finger Description Part Number Grille Section 0805000 1 Grille End Cap 08050002 Silicone C ap 9191 5951 -6P Bend up 90° . Pull o ...

  • Roberts Gorden Linear Heater - page 20

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 34 SECTION 8 : V ENTING 8 .1 V entin g This heat er must be v ent ed in accordance w ith the rules contained in thi s manual and wit h the fol low ing national codes and an y st ate , pr ovi ncial or local codes which ma y apply: Unit ed States: R ef er t o National F uel Gas Code NFP A ...

  • Roberts Gorden Linear Heater - page 21

    SECTION 8 : V ENTING 35 8 .2 Un vent ed Oper ation Suf fi cien t v ent ilat ion m ust be pr ovide d in t he am ount of 4 cfm pe r 1 000 Btu/h fir ing rate (Unit ed States); 3 cfm per 1 000 Btu/h firing rate (Canada). Use of optional out side combus tion air is not re commended with un v ent ed heater s. If e xhaust f ans are used to supply v entila ...

  • Roberts Gorden Linear Heater - page 22

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 36 8 .7 Horiz ontal V entilation 4'' (1 0 cm) Pipe 8 . 8 V er tical V entilation 4'' ( 1 0 cm) Pipe 4" (1 0 cm) Single W all Pipe V ent Adapt er V ent T er minal Combustib le or Non-Combustib le Wall V ent Adapt er 1 8" (46 cm) Min. V ent T er minal 4" ...

  • Roberts Gorden Linear Heater - page 23

    SECTION 8 : V ENTING 37 8 .9 Common Side W all V entin g R equirements: • Maximu m of t wo heate rs c an be commonly v ent ed thr ough a side w all. • Heat er s must be of t he same BTU output. • Heater s must be controll ed by a common thermostat. 4" (1 0 cm) Single W all Pipe Outside W all V ent Adapt er Sw eeping 'T' Connect ...

  • Roberts Gorden Linear Heater - page 24

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 38 8 .1 0 Common V er tical V entin g R equirements: • Maximum of f our heater s can be commonly v ented t hrough the r oof . • Heat er s must b e of the same BTU output. • Heat er s must b e contr olled by a common thermostat. • Connecti ons to a common st ack mus t be positi o ...

  • Roberts Gorden Linear Heater - page 25

    SECTION 8 : V ENTING 39 8 .1 1 Outside Comb ustion A ir Supply IMPOR T ANT: If the b uilding has a slight neg ativ e pr essur e or corr osive cont aminants , such as halogenat ed h y drocarbons , are pre sent in the air , an outside comb ustion air supply t o the heat er is r equir ed. Seal all combu stion air pipe joints. Use of optional outsi de ...

  • Roberts Gorden Linear Heater - page 26

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 40 8 .1 1 .4 V ertical Outside A ir Supply f or Double Heat er Installation R equirements: • Heat er s must b e contr olled by a common thermostat. 8 .1 1 .5 Horiz ontal Outsi de A ir Supply f or Double Hea ter I nstallation R equirements: • Heat er s must b e contr olled by a commo ...

  • Roberts Gorden Linear Heater - page 27

    SECTION 9: G AS P IPING 41 SECTION 9: GAS PIPING Instal l the g as hose as sho wn in F igure 23 . The ga s hose accommodat es e xpansion of the heati ng sy stem and allo ws f or eas y insta llation and service of the b urner . Bef ore c onnecting the b urners t o the supply s yst em, verify t hat all high pres sure tes ting of the g as piping ha s ...

  • Roberts Gorden Linear Heater - page 28

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 42 F IGURE 23: Gas Connection w ith Flexi ble Gas Hose 90° Pipe El b o w ( N ot Incl u ded) Sh u t-Of f V al v e (incl u ded w ith gas hose) m u st b e parallel t o bu rner gas inlet. The 3" ( 8 cm) displacement sho w n is f or the cold condition. This displacement ma y red u ce w ...

  • Roberts Gorden Linear Heater - page 29

    SECTION 10: W IRING 43 SECTION 1 0: WIR ING Heat ers can be controlle d using se v eral methods . Normally ther mostats ar e used to cont rol the heater s b ut they can al so be contro lled b y an energy management s yst em. Section 1 0.1 illustra t es the connectio n f or heat er s contr olled b y a line v oltage thermostat. F or heat ers on a low ...

  • Roberts Gorden Linear Heater - page 30

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 44 10 . 2 L o w V o l t a g e Thermostat Wir in g R C W G Y 1 2 3 4 5 6 COIL L1 L2 Gnd. N H Gnd. N H Gnd. Additional B u r ners 1 20 V -60 Hz S u pply Cir c u it Lo w V oltage Ther mostat B u r ner 1 B u r ner 2 Maxim u m 8 B u r ner s P er Rela y Blac k SPST T ransf or mer Rela y Blac ...

  • Roberts Gorden Linear Heater - page 31

    SECTION 10: W IRING 45 1 0.3 Internal Wirin g Pr e ssur e Swi t ch B L UE B L UE B L UE 2 4 V A / C B L ACK F l a m e S ense YE LL O WG ro und BRO W N M ain V a l ve El e c t ro de B L ACK B L ACK B L ACK BRO W N YE LL O W YE LL O W YE LL O W G REEN G REEN G REEN WHI TE WHI TE DSI Ig n i t io n Mo d ul e NO C Gas V al ve Bur ne r Grou nd Blow e r C ...

  • Roberts Gorden Linear Heater - page 32

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 46 1 0 .4 L add er Di a g ram 1 0.5 Electr i cal Conne ction t o the Bur ner Pow e r V al ve S en s e Grou nd Spark T ra n sf or m e r Blo w e r Pr e ssur e Swi t ch Ig n i t io n Mo d ul e Gas V al ve P ow e r S upp l y 12 0 V - 60 H z Gap El e c t ro de 12 0 V 2 4 V Conduit Hole BX or ...

  • Roberts Gorden Linear Heater - page 33

    SECTION 1 1: O PERATIO N AND M AINT ENANCE 47 SECTION 1 1: OPERATION AND MAINTENANCE This heat er is equipped w ith a direc t spark ignition syste m. 11 . 1 S e q uence of Operation 1 . T ur n the thermostat up . Wh en the therm ostat calls f or heat, the blo wer mot or w ill ener gize. 2. When the motor appr oaches nominal running RPM, the pr essu ...

  • Roberts Gorden Linear Heater - page 34

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 48 F or best per formance, the g as, el ectrical, thermostat connections , tubing , venting , suspensio ns and ov erall heat er condition shoul d be inspected thor oughly . NO TE: G as fl ow and b ur ner ignition ar e among the fi rst t hings tha t should be i nspected. Please s ee P ag ...

  • Roberts Gorden Linear Heater - page 35

    SECTION 1 1: O PERATIO N AND M AINT ENANCE 49 1 1 .5 Maintenance Chec klist Install ation Code and Ann ual Inspect ions: All inst allation and service of ROBER TS GORDON ® equipment m ust be per f or med b y a co ntract or qualif i ed in the in stallati on and ser vice of equipment sold and suppl ied b y Roberts-Gordon and co nform to all r equire ...

  • Roberts Gorden Linear Heater - page 36

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 50 Burner Cup and Ori f ice Clear of obstructions (e ven spi der webs w ill cause pr obl ems). C areful ly remo ve any dust and debris fr om the burner . Electr ode Replac e if there ar e cr ack ed ceramics , e x cessi ve carbon r esidue, or er osion of the electr ode . The electr ode g ...

  • Roberts Gorden Linear Heater - page 37

    SECTION 12 : T ROUBLE SHO OTING 51 SECTION 1 2: T ROUBLESHOOTING D ANGER Electrical Shoc k Hazard Disconnect electric bef ore service or maintenance. Heater m ust be connected t o a pr operly grounded electr ical source. Failur e to follo w these instructions can result in death or electr ical shock. F ire Hazar d Keep all f lammable objects, liqui ...

  • Roberts Gorden Linear Heater - page 38

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 52 1 2.1 T rou bleshootin g Flow Chart Replace pr essure sw itch YES NO Replace transf ormer. YES NO Remov e obstruction. YES NO YES NO Replace b lower . NO YES NO YES NO YES YES NO NO YES Is there spark at the igniter? YES NO NO Is the blow er obstructed? Remov e obstruction. NO NO YES ...

  • Roberts Gorden Linear Heater - page 39

    SECTION 12 : T ROUBLE SHO OTING 53 ...

  • Roberts Gorden Linear Heater - page 40

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 54 1 2.2 Manifold Gas P ressur e Set tin g 1 0 .5" Natural Propane 6 5 4 3 2 1 0 1 2 3 4 5 6 3.5" 6 5 4 3 2 1 0 1 2 3 4 5 6 T op V i e w of H e a te r M an o m ete r ...

  • Roberts Gorden Linear Heater - page 41

    SECTION 1 3: R EPLACEMENT P ARTS 55 SECTION 1 3: REPLACEMENT P AR TS Carbon Mono xide Hazard W ARNING Use only genuine R OBERTS GORDON ® replacement parts per this installation, operation and service manual. Failur e to follo w these instructions can r esult in death, electric shock, injury or property damage . Explosion Hazard D ANGER Electrical ...

  • Roberts Gorden Linear Heater - page 42

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 56 B low e r Out l et G as k et R EA R V IE W T O P V IE W D SI I g niti o n M o du l e B low e r Asse m b y E l e c t ro de Bu r ne r Cup Asse m b l y G as V a l ve P r essu r e S w it c h T r ans fo r m e r M i c a W ind ow Asse m b l y T ube G as k et ...

  • Roberts Gorden Linear Heater - page 43

    SECTION 1 3: R EPLACEMENT P ARTS 57 Description Pa r t Nu m b er Mica Window As sembly 02553203 Electr ode Gasket 0255850 1 T ube Gasket 02568200 Burner Cup Assembly 03020 1 00 Gas V alv e (Natural) 90032500 Gas V alv e (LP) 90032502 Electr ode 90427 400 DSI Ignition Module 90439500K T ransformer 90436900K Pre s s u re Swi t c h (20 0) 9043980 1K ( ...

  • Roberts Gorden Linear Heater - page 44

    BH-S ERIES I NSTA LLATION , O PERAT ION AN D S ER VICE M ANUAL 58 SECTION 1 4: GENERAL SPECIF ICATIONS 1 4.1 Material Specificat ions 1 4.1 .1 Ref lector s .024 Alumin um (Optional .024 Stai nless St eel T ype 304) 1 4.2 Heater Specif ications 1 4.2.1 I g niti on F ully automat ic spark ignition wit h saf ety shut-of f . 1 4.3 Suspension Specif ica ...

  • Roberts Gorden Linear Heater - page 45

    SECTION 15: T HE ROBERTS GORDON ® GORDONRA Y ® BH W ARR ANTY 59 SECTION 1 5: THE ROBER TS GORDO N ® GORDONRA Y ® BH W ARRANTY RO BERTS-GORDON LLC WILL P A Y FOR: Within 36 mont hs from date of purchase by buy er or 42 months from date of shi pment by Rober ts-Gordon LL C (whichever occurs fi rst), replacemen t par ts will be pro vid ed free of ...

  • Roberts Gorden Linear Heater - page 46

    ...

  • Roberts Gorden Linear Heater - page 47

    ® O WNER W ARRANTY RE GISTR A TION C ARD About the Owner: Name:__________________________________________________________________________________________________ Add r e ss :______________________________________City:_________________________ S tate:__________Zip Code:________ Pho n e:_________________________ Fax:_________________________ E-mail: ...

  • Roberts Gorden Linear Heater - page 48

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  • Roberts Gorden Linear Heater - page 49

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  • Roberts Gorden Linear Heater - page 50

    Infrar ed Heating Maintain c lear ance t o the side and c lear ance below the heat er fr om v ehic les and comb ustible mat er ials. www .rg-inc.com Print ed in U.S.A. P/ N 9103791 2 Re v . H At tach this infor mation to a w all near the ROBER TS GORDON ® heater . Read the Installation, Operation, and Ser vice Manual thor oughly befor e installati ...

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