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Manual Graco 965168

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Summary
  • Graco 965168 - page 1

    Instructions - - Parts List GH Series Roof Rigs Gas - - Hydraulic Airless Sprayers GH5030 Model 687100, Series C 4900 psi (33. 8 MPa, 337 bar) Maximu m Working Pressu re GH3640 Model 687327, Series D 3600 psi (24. 5 MPa, 245 bar) Maximu m Working Pressu re GH2560 Model 965168, Series B 2400 psi (16. 6 MPa, 166 bar) Maximu m Working Pressu re GH2075 ...

  • Graco 965168 - page 2

    308972 2 T able of Contents W arnings 2 ...................................... Component Ident ific ation 5 ........................ Setup 5 ......................................... Flus hing 8 ....................................... Oper ation 10 .................................... Maint enance 12 .................................. T roubleshoot ...

  • Graco 965168 - page 3

    3 308972 W ARNING SKIN INJECTION HAZARD Spray from the gun, leak s or rupt ured com ponents c an inject f luid into y our body and caus e extr emely serious injury , inc luding the need for amput ation. F luid splashed in t he eyes or on the sk in can also cause s erious injury . D Fluid injec ted into t he skin m ay look like jus t a cut , but it ...

  • Graco 965168 - page 4

    308972 4 W ARNING FIRE AND EXPL OSION HAZ ARD Im proper grounding, poor vent ilation, open flam es or spar ks can c ause a hazardous condition and result in a fire or explosion and ser ious injury . D If there is any st atic s parking or y ou feel an elect ric s hock while using t his equipment , stop sp ray- in g immed iatel y . Do not use t he eq ...

  • Graco 965168 - page 5

    5 308972 Component Identification Fig 1 9089d HYDRAULIC SUPPL Y LINE TO MOT OR HYDRAULIC RESERVOI R GASOLINE FILL CAP MOTOR RESET BUTT ON HYDRAULIC MOT OR HYDRAULIC PUMP SUCTION HOSE SUCTION TUBE PRESSURE CONTROL KNOB CHECK VA LV E DISPLACEMENT PUMP H Y DR A ULIC RETURN LINE TO MOT OR PRESSURE DRAIN V AL VE Setu p 1. Conne ct the H ose and Gun a. R ...

  • Graco 965168 - page 6

    308972 6 Setu p 3. Check t he Hydrau li c Oi l L evel a. Unscrew the hydraulic oil fill cap. See F ig 2. The d ip stick is atta ched to th e ca p . The oi l should be up to t he full line on t he dipst ick. CAUTION T o pre vent dama ge to the cool ing system an d hydraulic pum p, use only G raco Hy draulic F luid, 169236 (5 gal./ 20 liter ) or 2074 ...

  • Graco 965168 - page 7

    7 308972 Setu p 5. Fill the Fue l T ank W ARNING FIRE AND EXPLOSI ON HAZARD Fuel s pilled on a hot surf ace can c ause a fire or explosion and ser ious bodily injury and propert y damage. S hut off engine and let it cool bef ore filling t he tank. Caref ully follow st eps 5.a. t o 5.c. , below , being sure not to spill any fuel. a. Close the f uel ...

  • Graco 965168 - page 8

    308972 8 Flushing When to Flus h 1. New sprayer . Y our new spray er was fact ory t ested with light weight oil which was left in to prot ect pump part s fr om cor rosion. Be for e using oil - bas e paint , f lush with m ineral spirit s only . Befo re usin g w ater - base p ain t, f lush wit h mineral s pirits , followed by soapy wat er , then a cl ...

  • Graco 965168 - page 9

    9 308972 Flushing W ARNING FIRE AND EXPLOSI ON HAZARD T o reduce t he risk of st atic s parking and splashing when f lushing, alway s remov e the s pray ti p from t he gun and hold a met al part of the gun f irmly to t he side of a grounded met al pail. 1 1. Mak ing firm metal- to-m etal cont act , hold t he gun fir mly t o the side of the grounded ...

  • Graco 965168 - page 10

    308972 10 Operation Pressu re Relief Proced ure W ARNING S K IN INJ EC TION H A Z A RD The system pressure must be manually relie ved to pre vent the system from star ting or s praying acc identally . Fluid under high pres sure can be injec ted thr ough the skin and c ause serious injury . T o r educe the r isk of an injury f rom inject ion, s plas ...

  • Graco 965168 - page 11

    11 308972 Operation If the motor s talls during opera tion, turn O FF t he igni- tion key . W ith your hand, firm ly press str aight down on the m otor r eset but ton. Now try to res tart t he sprayer. If it will not star t, ref er to the separ ate motor m anual, 307158. CAUTION Never us e a hammer t o depress the res et butt on, as it could c ause ...

  • Graco 965168 - page 12

    308972 12 Main tenanc e 1. Alwa ys s top t he pump at the bott om of its stro ke when you take a br eak and at t he end of the day . This helps keep fluid f rom dr ying on the rod and damaging t he packings . 2. Keep th e di spl acement p ump p ackin g nu t/w et cup 1/3 full of TSL at all times. The T SL helps prot ect t he packings and r od. 3. Ch ...

  • Graco 965168 - page 13

    13 308972 T roubleshooting W ARNING S K IN INJ EC TION H A Z A RD T o reduce t he risk of ser ious injury , whenever y ou are instr ucted t o relieve press ure, f ollow the Pressu re Reli ef Pr oce dure on page 10. Check ev erything in t he tr oubleshooting c hart bef ore disas sembling t he sprayer. PROBLEM CAUSE SOLUTION Gas engine doesn’ t wor ...

  • Graco 965168 - page 14

    308972 14 Repl acin g th e Hydrau li c Pu mp 1. Follow t he Pressure Rel ief Proced ure Warnin g on page 10. Let the hydrau lic syst em c ool before beginning the ser vice pr ocedure. 2. Unscr ew the res ervoir dr ain plug (51, page 36), having a cont ainer ready t o cat ch the dr aining fluid. 3. Disconnec t the hos e (7) f rom t he bypass v alve ...

  • Graco 965168 - page 15

    15 308972 Re plac ing the Coole r and Blowe r 1. Follow t he Pressure Rel ief Proced ure Warnin g on page 10. Let the hydrau lic syst em c ool before beginning the ser vice pr ocedure. 2. Remove t he hydraulic pum p as inst ruct ed in the previous s ection. 3. Disconnec t the c ooler to r eservoir retur n hose (7. ) by loosening t he hose clamp ( 8 ...

  • Graco 965168 - page 16

    308972 16 Displacement Pump Service 210208 Disp lacemen t Pu mp Disco nn ect the Di spl acement Pu mp 1. Flus h the pump if possible. St op the pump on t he down str oke. 2. Follow t he Pressure Rel ief Proced ure Warnin g on page 10. 3. Refer ence Roof Rig Par ts Dr awings, page 30. 4. Remove t he suct ion tube and f luid hose fr om the displacem ...

  • Graco 965168 - page 17

    17 308972 Displacement Pump Service 237510 and 222801 Disp lacemen t Pu mps Disco nn ectin g t he Di spl acement P ump 1. Flus h the pump, if poss ible. St op the pum p at t he bo ttom o f i ts stro ke . W ARNING T o reduce t he risk of ser ious injury whenev er you are inst ruct ed to reliev e pressur e, always follow t he Pressu re Relief Proced ...

  • Graco 965168 - page 18

    308972 18 GH5030 Parts D rawing 9086B 26 Ref 32 49 144 166 43 47 46 170 80 Ref 29 34 31 29 22 77 79 76 81 38 84 48 39 82 65 143 103 100 44 45 70 177 125 101 127 104 Mo del 687100 ...

  • Graco 965168 - page 19

    19 308972 GH5030 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, f il l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pipe, 90 _ , 1 /2 x 3/8 n pt 1 4 107128 TEE, servi ce 1 5 107050 INSER T , hose, 1/ 2 npt(f ) 3 7 178859 HOSE, rubber , 5 in. (125 mm) 1 8 102473 CLAMP , hose 6 9 210658 V ...

  • Graco 965168 - page 20

    308972 20 GH5030 Parts L ist ( cont.) REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 121 107139 BOL T , carr iage, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4- - 10 unc 1 123 178787 SHELF , batter y 1 124 217286 CHECK V AL VE, 1 in. npt (f be) 1 125 196845 LABEL, ID, t op 1 127 180233 Y LABEL, warni ng 2 130 156172 UNION 1 131 20 ...

  • Graco 965168 - page 21

    21 308972 GH3640 Parts D rawing Mo del 687327 9086C 26 Ref 32 49 144 166 43 47 46 170 80 Ref 29 34 31 29 22 77 79 76 81 38 84 48 39 82 65 143 103 100 44 45 70 177 104 125 101 127 42 ...

  • Graco 965168 - page 22

    308972 22 GH3640 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, f il l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pi pe, 90 _ , 1/2 x 3/8 n pt 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/ 2 npt(f ) 3 7 178859 HOSE, rubber , 5 in. (125 mm) 1 8 102473 CLAMP , hose 6 9 210658 V A ...

  • Graco 965168 - page 23

    23 308972 GH3640 Parts L ist ( cont.) REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 120 10001 1 WING NUT , 1/2 in. 2 121 107139 BOL T , carr i age, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4- - 10 unc 1 123 178787 SHELF , batter y 1 124 217286 CHECK V AL VE, 1 in. npt (f be) 1 125 196845 LABEL, ID, t op 1 127 180233 Y LABEL, wa ...

  • Graco 965168 - page 24

    308972 24 GH2560 Parts D rawing Mo del 965168 9087B 26 Ref 32 49 144 81 38 130 139 39 166 43 44 45 47 73 80 Ref 29 170 140 48 46 34 31 29 22 77 79 82 76 104 125 126 127 65 100 ...

  • Graco 965168 - page 25

    25 308972 GH2560 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, f il l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pi pe, 90 _ , 1/2 x 3/8 n pt 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/ 2 npt(f ) 3 7 178859 HOSE, rubber , 5 in. (125 mm) 1 8 102473 CLAMP , hose 6 9 210658 V A ...

  • Graco 965168 - page 26

    308972 26 GH2560 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 121 107139 BOL T , carr iage, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4- - 10 unc 1 123 178787 SHELF , batter y 1 124 217286 CHECK V AL VE, 1 in. npt (f be) 1 125 196845 LABEL, ID, t op 1 126 196663 LABEL, ID 1 127 180233 Y LABEL, warni ng 2 130 156172 ...

  • Graco 965168 - page 27

    27 308972 GH2075 Parts D rawing Mo del 965171 9087B 26 Ref 32 49 144 81 38 130 139 39 166 43 44 45 47 73 80 Ref 29 34 31 29 22 77 79 82 76 170 140 48 46 104 125 126 127 65 100 ...

  • Graco 965168 - page 28

    308972 28 GH2075 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, f il l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pi pe, 90 _ , 1/2 x 3/8 n pt 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/ 2 npt(f ) 3 7 178859 HOSE, rubber , 5 in. (125 mm) 1 8 102473 CLAMP , hose 6 9 210658 V A ...

  • Graco 965168 - page 29

    29 308972 GH2075 Parts L ist ( cont.) REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 121 107139 BOL T , carr i age, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4- - 10 unc 1 123 178787 SHELF , batter y 1 124 217286 CHECK V AL VE, 1 in. npt (f be) 1 125 196845 LABEL, ID, t op 1 126 196662 LABEL, ID 1 127 180233 LABEL, warni ng 2 130 ...

  • Graco 965168 - page 30

    308972 30 GH1015 Parts D rawing Mo del 965165 9088A 26 Ref 32 49 37 166 43 47 Ref 29 34 31 29 22 77 79 82 76 35 36 89 89 91 92 44 45 46 33 81 68 38 86 90 162 144 39 48 104 125 127 65 101 161 9088B 100 ...

  • Graco 965168 - page 31

    31 308972 GH1015 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, f il l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pi pe, 90 _ , 1/2 x 3/8 n pt 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/ 2 npt(f ) 3 7 178859 HOSE, rubber , 5 in. (125 mm) 1 8 102473 CLAMP , hose 6 9 210658 V A ...

  • Graco 965168 - page 32

    308972 32 GH1015 Parts L ist ( cont.) REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 120 10001 1 WING NUT , 1/2 in. 2 121 107139 BOL T , carr iage, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4- - 10 unc 1 123 178787 SHELF , batter y 1 124 217286 CHECK V AL VE, 1 in. npt (f be) 1 125 196845 LABEL, ID, t op 1 127 180233 LABEL, warni ...

  • Graco 965168 - page 33

    33 308972 All Models Part s Drawing 173 171 63 60 83 1 26 64 28 27 12 55 75 72 132 LABEL LABEL LABEL 87 71 72 LABEL LABEL 56 21 57 11 13 14 88 LABEL 31 66 67 58 61 122 11 9 121 Ref 58 T o Engine 123 28 74 11 8 64 28 74 41 To S t a r t e r Switc h 20 19 120 145 11 9 59 40 31 172 187 182 184 183 170 181 185 186 7877c 190 189 LABEL LABEL 188 Mo dels 6 ...

  • Graco 965168 - page 34

    308972 34 All Models Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, f il l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pi pe, 90 _ , 1/2 x 3/8 n pt 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/ 2 npt(f ) 3 7 178859 HOSE, rubber , 5 in. (125 mm) 1 8 102473 CLAMP , hose 6 9 210658 ...

  • Graco 965168 - page 35

    35 308972 All Models Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 15 178788 COOLER 1 1 16 178861 P AD 2 1 17 178786 SUPPOR T , pump 1 1 18 102169 CAPSCREW , hex hd, 5/16 x 1.5 4 1 19 100016 LOCKW ASHER, spri ng, 1/4 in. 3 120 10001 1 WING NUT , 1/2 in. 2 121 107139 BOL T , carr i age, 1/4 x 1 in. 1 122 100015 ...

  • Graco 965168 - page 36

    308972 36 All Models Part s Drawing 8 85 5 3 54 25 52 138 24 11 4 11 0 108 109 11 5 109 23 108 9 10 107 15 17 16 18 64 65 137 11 0 49 66 11 2 11 3 11 7 Ref 22 105 106 8 142 Ref 77 78 93 94 95 98 50 51 4 5 8 141 53 7 8 54 5 152 2 74 28 153 96 97 R e f 111 7879A 7879b Mo dels 687100, 687327, 965168, 965171, 965165 ...

  • Graco 965168 - page 37

    37 308972 T echnical Data Engine KOHLER Model CH.18 OH 4 cycl e ................ twi n cyli nder , air cooled, 18 HP , ( 13.4 Kw) Gasoli ne 6.0 gal lon ( 22.7 li ter capacit y) ................... consumes 1.3 gal / hr ( 4.9 lit er/hr ) Hydraul ic Fl ui d Sump 5 gall on (19 l iter s) .................. Hydraul ic Pr essure 1300 psi ( 89 bar ) ..... ...

  • Graco 965168 - page 38

    308972 38 Graco W arranty Graco w arr ant s all equipment list ed i n t his manual which i s manufact ur ed by Graco and bear ing i ts name t o be fr ee fr om def ect s i n mater ial and wor kmanship on t he date of sale t o the ori ginal pur chaser f or use. Wi th t he except ion of any special extended or l imi t ed wa rran ty pu blis hed b y Gra ...

Manufacturer Graco Category Paint Sprayer

Documents that we receive from a manufacturer of a Graco 965168 can be divided into several groups. They are, among others:
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All of them are important, but the most important information from the point of view of use of the device are in the user manual Graco 965168.

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A complete manual for the device Graco 965168, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Graco 965168 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Graco 965168.

A complete Graco manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Graco 965168 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Graco 965168, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Graco 965168, that we can find in the current document
3. Tips how to use the basic functions of the device Graco 965168 - which should help us in our first steps of using Graco 965168
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Graco 965168
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Graco 965168 in a specific country, if it was not possible to solve the problem on our own.

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