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Manual Outback Power Systems FLEXware 500

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Summary
  • Outback Power Systems FLEXware 500 - page 1

    500 U ser ’ s Guide Includes Mounting, Installation, and Pr oduct Registration ...

  • Outback Power Systems FLEXware 500 - page 2

    OutBack P ower Systems FLEXwar e is a system of modular aluminum mounting hardware and installation components designed for con venient system installation and integration. About OutBack P ower Sy stems OutBack P ower Systems is a leader in advanced energy con version technology . Our products include true sine wave inv er ter/chargers , a maximum ...

  • Outback Power Systems FLEXware 500 - page 3

    Requirements and W ar nings The OutBack FLEXwar e 500 enclosures (FW500-AC and FW500-DC) are listed by ETL as indoor enclosures to UL standar d UL 508A Industr ial Control P anels. This enclosure is intended f or battery circuits congured for 12 to 48 v olts nominal. Grounding Instructions – Each enclosure should be connected to a grounded , p ...

  • Outback Power Systems FLEXware 500 - page 4

    W elcome to OutBack P ower S ystems ’ FLEX ware FLEXware is a con venient all-aluminum power system o ering simpler , code - compliant installation of OutBack power electronics components . Three versions of FLEX ware are a vailable: • FLEXware 250 f or single FX Series I nverter/Charger installations along with the desired A C and DC discon ...

  • Outback Power Systems FLEXware 500 - page 5

    HUB MX60s Figur e 1: Complete FLEXwar e 500 System installed (vertical installation is acceptable when mounting space is limited) Note: Although FLEXwar e 500 suppor ts two MX Charge Controllers , both locations—top and side —are shown in F igure 1. Getting to Know FLEXw are 500 IOB Kit FW500-AC FW Mounting Plate DC Breakers MX60 DC FW500-DC Di ...

  • Outback Power Systems FLEXware 500 - page 6

    F ront View Side View Figur e 2 Knockouts and Dimensions 11.40 18.27 12.06 3 ...

  • Outback Power Systems FLEXware 500 - page 7

    A complete FLEXwar e 500 System consists of the following in addition t o the FW500-AC and FW500-DC: • FLEXware Mounting Plat e (FW-MP) • two FX Series I nverter/Chargers • AC Conduit A dapter (ACA) and a DC Conduit A dapter (DCA), which connect each FX to the FW500-AC and FW500-DC • MX Charge Contr oller(s) (normally par t of this system) ...

  • Outback Power Systems FLEXware 500 - page 8

    Installation Tips • Never use less than the minimum recommended number and type of fasteners when installing the FLEXware Mounting Plat es. • Each FX weighs in excess of 50 lbs and is often mor e easily installed by two people rather than one. • Be sure the DC enclosure is secur ed to the FLEXware Mounting Plat e before attaching the MX Charg ...

  • Outback Power Systems FLEXware 500 - page 9

    Figur e 4: F irst FX installed With the Mounting Plate and the hanging screws (f or the FX Inverter/Chargers) inser ted, install the FXs. • Star t with the top FX. • Hang the FX on the hanging screws , but continue to hold onto it. • Loosely install f our M6 X 20 mm screws, included with the FW -MP , one in each corner ; tighten them when all ...

  • Outback Power Systems FLEXware 500 - page 10

    After the FXs are installed , mount the AC chassis and the DC chassis in either order . Note: It is easier to remove the appropriate side knock outs from both the AC and DC chassis befor e installing either of them. If needed, the back knock outs must be removed befor e installation. Figur e 6: Removing chassis side knock outs When installing the A ...

  • Outback Power Systems FLEXware 500 - page 11

    Installation of the AC Chassis and DC Chassis T o install the chassis: • Hold each chassis up to its respective mounting holes on the FW-MP . • Place one M6 X 10mm machine screw (pr ovided with the FW-MP) in each corner , tightening only enough to keep the chassis in place. AC side DC side Figur e 7: Chassis Mounting Holes AC Chassis Mounting H ...

  • Outback Power Systems FLEXware 500 - page 12

    Clear plastic AC cover AC Conduit Plat e Figur e 9: FX Series I nverter/Charger DC Wiring Cover (DC C) Figur e 8: AC and DC chassis mounted With each chassis loosely mounted , the AC Conduit Adapt er (ACA) and DC Conduit Adapt er (DCA) are installed on each FX. • Remove the clear plastic AC cov er and AC Conduit Plat e from each FX. Corrugated Co ...

  • Outback Power Systems FLEXware 500 - page 13

    • Line up either the ACA or DCA on its respective side of the FX, starting at the top. • T o attach a DCA, line up its t wo screw holes with the upper and low er right DCC screw holes. • When lined up, loosely install the upper scr ew to hold the DCA in place. • Slide the DC chassis over snug against the DCA (the scr ew slots in each chassi ...

  • Outback Power Systems FLEXware 500 - page 14

    Plastic bushing, DC side Figur e 11: DCA bushing Note: The DCA will be held rmly in place when the DCC (FX cover) is secured at the end of the installation. T o install an ACA: • F ollow the separate ACA instructions f or mounting to the FX. • Line each ACA up with its conduit hole in the AC chassis . • When aligned, mo ve the AC chassis s ...

  • Outback Power Systems FLEXware 500 - page 15

    F igure 12: ACAs installed With both the AC Chassis and DC Chassis installed , the breaker brackets, AC din rail(s), and optional AC and DC breakers can be installed. P lease see the individual Input/Output/B ypass Breaker (IOB) kit for instructions. Each ACA ts against the AC chassis 13 ...

  • Outback Power Systems FLEXware 500 - page 16

    MX60 Installation A FLEXware 500 Syst em will normally have up to two MX Charge Contr ollers installed on the FW500-DC. The chassis accommodates both side and top installation. Newer MXs have r ear knock outs allowing them to be mounted dir ectly to the side of the enclosure without the need for additional mounting brackets. Mounting brackets are a ...

  • Outback Power Systems FLEXware 500 - page 17

    The MX Charge Contr oller attaches to the chassis using three #10 X 3/8” sheet metal screws included in the hardware kit. Two ar e inser ted from inside the MX and the third through the hanger on the top of the MX. MX Knockouts Figur e 13: MX Charge Contr oller 1” knock outs Charge Controller knock outs 15 ...

  • Outback Power Systems FLEXware 500 - page 18

    Installing an OutBack HUB An OutBack HUB allows the FX Series Inver ter/Chargers , MX60 Charge Controllers , and MA TE to communicate with each other . I t attaches to the outside of the FW500-AC (har dware included with the HUB). Figur e 14: OutBack HUB HUB connection 16 ...

  • Outback Power Systems FLEXware 500 - page 19

    Figur e 15: Wiring Diagram 17 ...

  • Outback Power Systems FLEXware 500 - page 20

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  • Outback Power Systems FLEXware 500 - page 21

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  • Outback Power Systems FLEXware 500 - page 22

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  • Outback Power Systems FLEXware 500 - page 23

    Pr oduct Registration Please take a moment to regist er and provide us with some important information. Send to: OutBack P ower Systems , 19009 62nd Avenue NE, Arlington, W A 98223 USA. Name: ����������������������������������������������������? ...

  • Outback Power Systems FLEXware 500 - page 24

    European Sales Office Barcelona, España (+34) 600-843-845 19009 62nd A venue NE Arlington, W A USA (+1) 360-435-6030 www .outback power .com 900-0061-1 ...

Manufacturer Outback Power Systems Category Network Card

Documents that we receive from a manufacturer of a Outback Power Systems FLEXware 500 can be divided into several groups. They are, among others:
- Outback Power Systems technical drawings
- FLEXware 500 manuals
- Outback Power Systems product data sheets
- information booklets
- or energy labels Outback Power Systems FLEXware 500
All of them are important, but the most important information from the point of view of use of the device are in the user manual Outback Power Systems FLEXware 500.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Outback Power Systems FLEXware 500, service manual, brief instructions and user manuals Outback Power Systems FLEXware 500. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Outback Power Systems FLEXware 500.

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A complete manual for the device Outback Power Systems FLEXware 500, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Outback Power Systems FLEXware 500 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Outback Power Systems FLEXware 500.

A complete Outback Power Systems manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Outback Power Systems FLEXware 500 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Outback Power Systems FLEXware 500, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Outback Power Systems FLEXware 500, that we can find in the current document
3. Tips how to use the basic functions of the device Outback Power Systems FLEXware 500 - which should help us in our first steps of using Outback Power Systems FLEXware 500
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Outback Power Systems FLEXware 500
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Outback Power Systems FLEXware 500 in a specific country, if it was not possible to solve the problem on our own.

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