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Manual Toyota 5603

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  • Toyota 5603 - page 1

    3651 N Highway 89 • Chino V alley , AZ 86323 (928) 636-7080 • www .p-a-g .net T O Y O TA TA C O M A (AUT O. & MANUAL TRANS., 2 & 4WD, EXT . & CREW CAB, W/O O.E. TRAILER HITCH) 3” BODY LIFT INST ALLA TION INSTRUCTIONS 2005-2006 KIT# 5603* *VEHICLES EQUIPPED WI TH O.E. TRAILER HITCH REQUIRE KIT# 5903 W ARNING Installation of a Perfo ...

  • Toyota 5603 - page 2

    2 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 Before S t arting Inst allation 1. Carefully read all warning s and instructions com- pletely before beginning. 2. V erify all parts have been received in this kit by checking the part s list at th e end of this docume nt. 3. Only install this kit on the vehicle for which it is specified. If anytime ...

  • Toyota 5603 - page 3

    3 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 Front of V ehicle 1. Front bumper a. Remove wiring harnesses from fog lights, if equipped. b. Remove two pop-up clips, two b olts and grille from core support. c. Remove seven pop-up clips from front bumper . Wiring Harness Fog Light Bolts Pop-up Clips Grille Pop-up Clips Front Bumper Fascia d. Remo ...

  • Toyota 5603 - page 4

    4 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 g. Remove six nuts and two front bumper brackets from frame ra ils . 2. Automatic T ransmission Cooler: (if equipped) a. Remove four bolts and allow automa tic trans- mission cooler to hang loose from core support. b. Remove two bolts and automatic transmission cooler lines from lower core support. ...

  • Toyota 5603 - page 5

    5 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 3. 6 cyl. models: Remove pow er steering reservoir , three bolts and bracket from fender . DO NOT DIS- CONNECT power steering lin es. 4. 4 cyl. models: Loosen two engine intake clamps and remove e ngine intake hose. 5. 4 cyl. models: Remo ve bolt from p assenger side AC line bracke t. Power Steering ...

  • Toyota 5603 - page 6

    6 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 9. Remove heater hoses from clip on backside o f engine. 10. Remove wir e ha r n ess clip from fi re w al l and bracket . Heater Hoses Clip Clip Wire Harness Bracket 11 . Re move ABS wire harnesses from driver and pas- senger side brackets. 12. Remove wire har ness and two clips from alternator brac ...

  • Toyota 5603 - page 7

    7 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 13. Radiator a. Remove nine pop-up clips and radiator cover from core support. b. Remove four bolts and radiator from core sup- port. Allow radiator to hang on core support by tab s. NOTE Lower the radiator onto the frame prior to the lifting pro- cedures. Pop-up Clips Radiator Cover Core Support Ra ...

  • Toyota 5603 - page 8

    8 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 Inside of V ehicle 1. Manual transmission a. Remove center console and shifter console inte- rior panels. b. Remove shift lever from vehicle. 2. Front interior trim panels a. Remove driver and passenger door sill plates. Shifter Console Center Console Shift Lever Plastic Cap Door Sill Plate b. Remov ...

  • Toyota 5603 - page 9

    9 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 3. Extended cab models: Rear interior trim panels a. Fold down rear seats. b. Open floor storage tra y and remove jack. c. Remove pop-up clips and storage tray from vehicle. d. Pull carpet up to expose driver and passenger body mount access plates. Rear Seat Storage Tray Jack Rear Seat Pop-up Clips ...

  • Toyota 5603 - page 10

    10 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 c. Remove bolt and pop-clips from passenger side rear panel and cab. d. Remove driver and passenger body mount b olt access covers. Underside of V e hicle 1. Remove all clips and two driver side engine guards from driver side wh eel well. 2. Repeat above step for passenger side. Passenger Side Rear ...

  • Toyota 5603 - page 11

    1 1 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 5. Remove two nuts and fuel line brackets from driver side body . 6. Remove bolt and brake line bracket fr om driver side frame. Front Rear Fuel Lines Bracket Nut Nut Fuel Lines Frame Brake Line Bracket Bolt Rear of V ehicle 1. Fuel filler a. Remove fuel filler cap. b. Loosen two hose clamps and d ...

  • Toyota 5603 - page 12

    12 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 2. Rear bumper a. Remove rear bumper wire harness from driver and passenger frame. b. Remove two license plate lights from rear bumper . c. Without O.E. T railer Hitch: Remove six bolts and rear bumper from frame . Wire Harness Front Frame Bed Rear Bumper License Plate Light Frame Bumper Bracket Bo ...

  • Toyota 5603 - page 13

    13 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 b. Remove bolt, nut, and lower washer from each cab mount on passenger side. 2. Cab passenger side a. Remove captive washers from each factory cab mount bolt. W ARNING Use extreme caution w hen lifting body from frame. T o prevent serious personal injury , ensure the lifting device is securely plac ...

  • Toyota 5603 - page 14

    14 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 f. Install factory front captive washer and a kit bolt (3/8” x 8”) on core su pport cab mount. DO NOT TIGHTEN. g. Install factory mid captive washer and kit bolt (M12-1.75 x 200mm) on cab mount. DO NOT TIGHTEN. h. Install factory rear captive washer an d kit bolt (M12-1.25 x 210mm) on cab mount ...

  • Toyota 5603 - page 15

    15 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 e. Remove rear cab mount kit bolts (M12-1.25 x 210mm) and apply a few drops of kit Loctite ® to threads. Install kit bolt s , factory capti ve wash- ers, factory lower wash ers and factory nu ts. T ighten kit bolts to 55 ft. lbs . Bed 1. Lift bed a. Loosen, but DO NOT REMOVE, bed mo unting bolts o ...

  • Toyota 5603 - page 16

    16 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 c. Install kit blocks (2” dia.) on frame mounts. d. Lower bed onto kit blocks . e. At front and mid bed mounts, install kit bolt s (M12-1.25 x 160mm) and factory cap tive wash- ers. DO NOT TIGHTEN. Kit Block (2” Dia .) Front Bed Mount Mid Bed Mount Rear Bed Mount Install Kit Bolts At These Moun ...

  • Toyota 5603 - page 17

    17 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 a. Mark and cut driver and passenger O.E. trailer hitch brackets along white lines as shown below . Mark & Cut Here BEFORE Mark & Cut Here BEFORE AFTER b. Apply a small amount of kit Loctite ® onto threads of two factory bolts and inst all kit bracket (rear bumper , passenger) and kit brac ...

  • Toyota 5603 - page 18

    18 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 e. Apply a small amount of kit Loctite ® onto threads of eight factory bolts and install rear bumper and kit brackets (rear bumper) onto O.E. trailer hitch with eight fa ctory bolts. DO NOT TIGHTEN. f. Inst all two kit bracket s (rear bumper) onto O.E. trailer hitch with two kit bolt s (9/16” x ...

  • Toyota 5603 - page 19

    19 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 d. Apply a small amount of kit Loctite ® to threads of four factory bolts and install rear bumper to kit brackets (rear bumper). DO NOT TIGHTEN. 3. Install license plate lights on rear bumper . 4. Install rear bumper wiring harness on fra me, if possi- ble. 5. Install kit tie (zip) to rear crossme ...

  • Toyota 5603 - page 20

    20 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 d. Install kit extension (1/4” x 6” hose) b etween cut breather tube on fuel filler with two kit clamp s (#6 hose). DO NOT TIGHTEN. e. Install kit extension (5/8” x 6” hose) b etween cut vent tube on fuel filler with two kit clamp s (#10 hose). DO NOT TIGHTEN. f. Install kit extension (1 ? ...

  • Toyota 5603 - page 21

    21 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 Underside of V e hicle 1. Parking brake cable a. Install kit bracket (3” w/ stud) to driver side crossmember with factory bolt. b. Install driver side parking brake cable to kit bracket with kit nut (1/4” Nylock) and kit washer (1/4” SAE). c. Install kit bracket (3” w/ stud) to passenger si ...

  • Toyota 5603 - page 22

    22 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 3. Carefully bend brake lines and in stall bolt and brake line bracket to frame. 4. Brake lines a. Install kit bracket (2” Z-shaped) and factor y bolt to driver side frame. b. Install brake line bracket to kit bracket (2” Z- shaped) with kit bolt (1/4” x 1”), two kit washers (1/4” SAE) an ...

  • Toyota 5603 - page 23

    23 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 2. Crew cab models: Rear interior trim panels a. Install body mount access covers. b. Install passenger side rear panel onto cab with pop-clips and bolt. c. Install driver side rear panel onto cab with pop- clips and three bolts. d. Return seatbacks to upright positio n and install three headrests ...

  • Toyota 5603 - page 24

    24 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 e. Install driver and p a ss enger door sill plates. 4. Manual transmission a. Remove plastic cap from end of shift lever . b. Mark alignment and cut lines on shifter lever below bend. c. Cut shifter lever along marked cut line. Door Sill Plate Shift Lever Plastic Cap Shift Lever Cut Line Alignment ...

  • Toyota 5603 - page 25

    25 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 Engine Comp artment 1. S teer ing shaft a. Install upper steering sh aft into kit extension (steering), ensurin g marks on upper and lower steering shaft are aligned. b. Position kit extension (steering) into stee ring coupler . Ensu re marks on upper and lower steering shaft are aligned. c. Apply ...

  • Toyota 5603 - page 26

    26 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 c. Install radiator and fo ur kit brackets to core sup- port with four kit washers (1/4” SAE) and four kit nut s (1/4” Nylock). DO NOT TIGHTEN. d. Assemble kit plates (radiator block off) with kit bolt (1/4” x 1”), two kit washers (1/4” SAE) and kit nut (1/4” Nylock). DO NOT TIGHTEN. e. ...

  • Toyota 5603 - page 27

    27 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 3. Install wire harness and clips to alternator bracket and driver side body bracket. Adjust clips if neces- sary . 4. Install vent hoses to driver side body bracket with kit tie (zip). Battery Body Bracket Wire Harness Alternator Bracket Kit Tie (Zip) Bracket Vent Hoses 5. Install driver and passe ...

  • Toyota 5603 - page 28

    28 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 8. 6 cyl. models: Power st eering re servoi r a. Remove reservoir cap an d drain contents into drain p an. b. Remove two clamps and power steering lines from reservo ir . c. Mark power st eering lines . d. Cut power steering lines along cut marks. e. Drain any remaining fluid from power steering li ...

  • Toyota 5603 - page 29

    29 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 9. 4 cyl. models: Power steering requires no modifica- tion. 10. 6 cyl. models: AC L ine a. Install rubber isolator to body . b. Install AC line and cla mp onto rubber isolator with nut. 1 1. 4 cyl. models: AC Line a. Install kit brack et (3” Z-shaped) to passenger side AC line bracket with bolt. ...

  • Toyota 5603 - page 30

    30 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 c. Install two kit extension (sleeve), two kit bolt s (8mm x 50mm), two kit washers (8mm flat), and automatic transmission cooler lines to lower core support. d. Install automatic transmi ssion cooler onto core support with four bolts. 2. Front bumper a. Apply a small amount of kit Loctite ® to si ...

  • Toyota 5603 - page 31

    31 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 d. Install two pop-up clips to fender wells. e. Install five pop-up clips to front bumper . f. Install two pop-up clip s, two bolt s and grille to core support. g. Install wiring harnesses to fog lights, if equipped. h. Adjust bumper and tighten all hardware. Fender Well Front Bumper Pop-up Clip Po ...

  • Toyota 5603 - page 32

    32 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 Miscellaneous 1. Apply kit label (warning) to dashb oard in plain sigh t of all vehicle occupants. 2. Check all fasteners to ensure they are tight. 3. Ensure all wires, hoses, cables, etc. are p roperly connected and there is ample slack. 4. Fill and check power steering reservoir with fresh power ...

  • Toyota 5603 - page 33

    33 ‘05-‘06 T acoma (W/O Hitch) - 3” Kit 5603 Kit Part s List Qty . Description 8 Block , 2” x 3” spacer 4 Block , 3” x 3” spacer 7 Bolt , 1/4”-2 0 x 1” 6 Bolt , 3/8”-1 6 x 1” 2 Bolt , 3/8”-1 6 x 8” 1 Bolt , 3/8"-24 x 1-1/4", socket head 4 Bolt , M12-1.25 x 160mm 2 Bolt , M12-1.25 x 180mm 2 Bolt , M12-1.25 x 210mm ...

Manufacturer Toyota Category Automobile Accessories

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- Toyota technical drawings
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- Toyota product data sheets
- information booklets
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All of them are important, but the most important information from the point of view of use of the device are in the user manual Toyota 5603.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Toyota 5603, service manual, brief instructions and user manuals Toyota 5603. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Toyota 5603.

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A complete manual for the device Toyota 5603, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Toyota 5603 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Toyota 5603.

A complete Toyota manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Toyota 5603 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Toyota 5603, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Toyota 5603, that we can find in the current document
3. Tips how to use the basic functions of the device Toyota 5603 - which should help us in our first steps of using Toyota 5603
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Toyota 5603
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Toyota 5603 in a specific country, if it was not possible to solve the problem on our own.

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