English dropdown-ico

Manual Lincoln Electric IM595-A

39 pages 0.77 mb
Download

Go to site of 39

Summary
  • Lincoln Electric IM595-A - page 1

    PRO-CUT TM 80 OPERA TOR’S MANUAL IM595-A May, 2004 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL ...

  • Lincoln Electric IM595-A - page 2

    i SAFETY i PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING. Read and understand the following safety highlights. For additional safety information it is strongly recommended that you pur- chase a copy of “Safety in Welding & Cutting - AN ...

  • Lincoln Electric IM595-A - page 3

    ii SAFETY ii FOR ELECTRICALL Y powered equipment. 6.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 6.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s rec- ommendations. 6.c. Ground the equipment in accordance with the U.S. Nation ...

  • Lincoln Electric IM595-A - page 4

    NOTES ...

  • Lincoln Electric IM595-A - page 5

    iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a. Les circuits ? ...

  • Lincoln Electric IM595-A - page 6

    v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay ...

  • Lincoln Electric IM595-A - page 7

    vi vi T ABLE OF CONTENTS Page Installation ................................................................................................................... ....Section A Technical Specifications .......................................................................................................A-1 Safety Precautions .......................... ...

  • Lincoln Electric IM595-A - page 8

    vii vii T ABLE OF CONTENTS Page Maintenance ....................................................................................................Section D Safety Precautions ................................................................................................D-1 Input Filter Capacitor Discharge Procedure .................................. ...

  • Lincoln Electric IM595-A - page 9

    A-1 INST ALLA TION A-1 RA TED OUTPUT OUTPUT RECOMMEND INPUT WIRE AND FUSE SIZES REQUIRED GAS FLOW RA TE REQUIRED GAS INLET PRESSURE TECHNICAL SPECIFICA TIONS - PRO-CUT 80 Duty Cycle 60% Duty Cycle 100% Duty Cycle Current Range 35-85 Amps Open Circuit V oltage MAX 335 VDC For all plasma cutting applications Based on U.S. National Electrical Code Amb ...

  • Lincoln Electric IM595-A - page 10

    A-2 INST ALLA TION PRO-CUT 80 A-2 Read entire Installation Section before installing the PRO-CUT 80. SAFETY PRECAUTIONS ELECTRIC SHOCK CAN KILL. • Only qualified personnel should install this machine. • Turn the input power OFF at the disconnect switch or fuse box and discharge input capacitors before working inside the equipment. • Do not to ...

  • Lincoln Electric IM595-A - page 11

    A-3 INST ALLA TION PRO-CUT 80 A-3 INPUT ELECTRICAL CONNECTIONS Before installing the machine, check that input supply voltage, phase, and frequency are the same as the machine's voltage, phase, and frequency as specified on the machine's rating plate. The Pro-Cut 80 should be connected only by a quali- fied electrician. Installation shoul ...

  • Lincoln Electric IM595-A - page 12

    A-4 INST ALLA TION PRO-CUT 80 A-4 FRAME GROUNDING The frame of the Pro-Cut 80 must be properly ground- ed. A ground terminal marked is mounted on the case bottom directly behind the input power switch for this purpose. The cable that is sent attached to the machine is connected to this ground terminal. See the National Electric Code for details on ...

  • Lincoln Electric IM595-A - page 13

    A-5 INST ALLA TION PRO-CUT 80 A-5 GAS INPUT CONNECTIONS Supply the PRO-CUT 80 with clean compressed air or nitrogen. • Supply pressure must be between 80 psi(5.6kg/cm 2 ) and 120 psi(8.4kg/cm 2 ). • Pressure gage, located on the front of the machine, should be set to approximately 70 psi(4.9kg/cm 2 ) for a 25ft.(7.6m) torch and 75 psi(5.3kg/cm ...

  • Lincoln Electric IM595-A - page 14

    B-1 OPERA TION PRO-CUT 80 B-1 Read and understand this entire section before oper- ating the machine. SAFETY PRECAUTIONS DESCRIPTION The PRO-CUT 80 is a constant current, continuous con- trol plasma cutting power source. It provides superior and reliable starting characteristics, cutting visibility and arc stability. When cutting expanded metal, th ...

  • Lincoln Electric IM595-A - page 15

    B-2 OPERA TION B-2 USER RESPONSIBILITY Because design, fabrication, erection and cutting vari- ables affect the results obtained in applying this type of information, the serviceability of a product or struc- ture is the responsibility of the user. Variation such as plate chemistry, plate surface condition (oil, scale), plate thickness, preheat, qu ...

  • Lincoln Electric IM595-A - page 16

    B-3 OPERA TION B-3 CUTTING CAP ABILITY The PRO-CUT 80 is rated at 80 amps, at 60% duty cycle on a 10 minute basis (runs 80 amps for 6 minutes, then idling for 4 minutes) or 60 amps, at 100% duty cycle (continuous use). If the duty cycle is exceeded, a thermal protector will shut off the output of the machine until it cools to the normal operating t ...

  • Lincoln Electric IM595-A - page 17

    B-4 OPERA TION B-4 LIMIT A TIONS Do not exceed the output current and duty cycle rating of machine. Do not use the PRO-CUT 80 for pipe thawing. CONTROLS AND SETTINGS When preparing to cut or gouge, position the machine as close to the work as possible. Make sure you have all materials needed to complete the job and have taken all safety precautions ...

  • Lincoln Electric IM595-A - page 18

    B-5 OPERA TION B-5 • Hold the nozzle standoff 1/8 ” (3.2mm) to 3/16 ” (4.8mm) above the workpiece during cutting. Do not let the nozzle touch the work or carry a long arc. • Keep moving while cutting. Cut at a steady speed without pausing. Maintain the cutting speed so that the arc leg is 10 ° to 20 ° behind the travel direction. • Use ...

  • Lincoln Electric IM595-A - page 19

    B-6 OPERA TION B-6 PILOT ARC DISCUSSION The PRO-CUT has a smooth, continuous pilot arc. The pilot arc is only a means of transferring the arc to the workpiece for cutting. Repeated pilot arc starts, in rapid succession, is not recommended as these starts will generally reduce consumable life. Occasionally, the pilot arc may sputter or start intermi ...

  • Lincoln Electric IM595-A - page 20

    B-7 OPERA TION B-7 Suggestions for Extra Utility from the PRO-CUT System: 1. Occasionally an oxide layer may form over the tip of the electrode, creating an insulating barrier between the electrode and nozzle. This will result in the tripping of the Pro-Cut's safety circuit. When this happens turn the power off, remove the nozzle and electrode ...

  • Lincoln Electric IM595-A - page 21

    C-1 ACCESSORIES C-1 AL W A YS USE GENUINE LINCOLN ELECTRIC ELECTRODES AND VORTECH ™ NOZZLES • Only Genuine Lincoln Electric consumables yield the best cutting performance for the PRO-CUT 80. • The patented VORTECH ™ nozzle provides an extra “ kick ” of swirl as the arc exits the nozzle which improves cutting performance. No other nozzle ...

  • Lincoln Electric IM595-A - page 22

    D-1 MAINTENANCE D-1 PRO-CUT 80 INPUT FIL TER CAP ACIT OR DISCHARGE PROCEDURE 1 . Turn off input power or disconnect input power lines. 2. Remove the 5/16" hex head screws from the side and top of the machine and remove wrap-around machine cover. 3. Be careful not to make contact with the capacitor terminals that are located on the top and bott ...

  • Lincoln Electric IM595-A - page 23

    D-2 MAINTENANCE D-2 ROUTINE MAINTENANCE 1 . Keep the cutting or gouging area and the area around the machine clean and free of combustible materials. No debris should be allowed to collect which could obstruct air flow to the machine. 2 . Every 6 months or so, the machine should be cleaned with a low pressure airstream. Keeping the machine clean wi ...

  • Lincoln Electric IM595-A - page 24

    E-1 TROUBLESHOOTING E-1 PRO-CUT 80 ELECTRIC SHOCK CAN KILL. • Turn off machine at the disconnect switch on the front of the machine and remove main power supply connec- tions before doing any troubleshooting. ---------------------------------------------------------------------------- W ARNING If for any reason you do not understand the test proc ...

  • Lincoln Electric IM595-A - page 25

    E-2 TROUBLESHOOTING E-2 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY ...

  • Lincoln Electric IM595-A - page 26

    E-3 TROUBLESHOOTING E-3 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY ...

  • Lincoln Electric IM595-A - page 27

    E-4 TROUBLESHOOTING E-4 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY ...

  • Lincoln Electric IM595-A - page 28

    E-5 TROUBLESHOOTING E-5 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY ...

  • Lincoln Electric IM595-A - page 29

    E-6 TROUBLESHOOTING E-6 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual ST A TUS BOARD INDICA TORS SYMPTOM Machine is unresponsive immediately after power-up. The Air Low LED is lit The Safety LED is flashing The Safety LED is lit and steady The Thermal LED is lit The “ Ready ” , “ Air Low ” and “ Thermal ” LED ...

  • Lincoln Electric IM595-A - page 30

    E-7 TROUBLESHOOTING E-7 PRO-CUT 55 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY ...

  • Lincoln Electric IM595-A - page 31

    F-1 DIAGRAMS F-1 PRO-CUT 80 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.. ...

  • Lincoln Electric IM595-A - page 32

    F-2 DIAGRAMS F-2 PRO-CUT 55 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.. ...

  • Lincoln Electric IM595-A - page 33

    F-3 DIAGRAMS F-3 PRO-CUT 55 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.. ...

  • Lincoln Electric IM595-A - page 34

    F-4 DIAGRAMS F-4 PRO-CUT 55 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.. ...

  • Lincoln Electric IM595-A - page 35

    F-5 DIAGRAMS F-5 PRO-CUT 80 16.41 22.50 3.50 13.71 29.50 CC-UF M19195 DIMENSION PRINT PR O-CUT 80 ...

  • Lincoln Electric IM595-A - page 36

    NOTES PRO-CUT 80 ...

  • Lincoln Electric IM595-A - page 37

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA E ...

  • Lincoln Electric IM595-A - page 38

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes f ...

  • Lincoln Electric IM595-A - page 39

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • ...

Manufacturer Lincoln Electric Category Welding System

Documents that we receive from a manufacturer of a Lincoln Electric IM595-A can be divided into several groups. They are, among others:
- Lincoln Electric technical drawings
- IM595-A manuals
- Lincoln Electric product data sheets
- information booklets
- or energy labels Lincoln Electric IM595-A
All of them are important, but the most important information from the point of view of use of the device are in the user manual Lincoln Electric IM595-A.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Lincoln Electric IM595-A, service manual, brief instructions and user manuals Lincoln Electric IM595-A. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Lincoln Electric IM595-A.

Similar manuals

A complete manual for the device Lincoln Electric IM595-A, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Lincoln Electric IM595-A by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Lincoln Electric IM595-A.

A complete Lincoln Electric manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Lincoln Electric IM595-A - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Lincoln Electric IM595-A, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Lincoln Electric IM595-A, that we can find in the current document
3. Tips how to use the basic functions of the device Lincoln Electric IM595-A - which should help us in our first steps of using Lincoln Electric IM595-A
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Lincoln Electric IM595-A
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Lincoln Electric IM595-A in a specific country, if it was not possible to solve the problem on our own.

Do you have a question concerning Lincoln Electric IM595-A?

Use the form below

If you did not solve your problem by using a manual Lincoln Electric IM595-A, ask a question using the form below. If a user had a similar problem with Lincoln Electric IM595-A it is likely that he will want to share the way to solve it.

Copy the text from the picture

Captcha
New picture

Comments (0)