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Toshiba 1800 - page 1
UNINTERRUPTIBLE POWER SYSTEMS U s e r M a n u a l 1 8 0 0 S e r i e s U n i n t e r r u p t i b l e P o w e r S y s t e m s ( U P S ) 6 ! 1 8 0 0 S e r i e s © Copyright 2007 T oshiba International Corporation All rights reserved. ...
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Toshiba 1800 - page 2
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Toshiba 1800 - page 3
1800 Series User Manual 3 PRODUCT USE AND W ARRANTY RESTRICTIONS The T oshiba products listed in this document are intended for usage in general electronics applications (computer , personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These T oshiba products are neither intended nor warranted ...
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Toshiba 1800 - page 4
1800 Series User Manual 4 QUALIFIED PERSONNEL ONL Y Qualied Personnel are those who have the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and have received safety training on the hazards involved (Refer to the latest edition of NFP A 70E for additional safety requirements ...
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Toshiba 1800 - page 5
1800 Series User Manual 5 T OSHIBA ’S CUST OMER SUPPORT CENTER Contact the T oshiba Customer Support Center for assistance with application information or for any problems that you may experience with your Uninterruptible Power System (UPS). T oshiba Customer Support Center 8 a.m. to 5 p.m. (CST) - Monday through Friday Email - toshibaups@tic.tos ...
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Toshiba 1800 - page 6
1800 Series User Manual 6 T ABLE OF CONTENTS Product Use and W arranty Restrictions ............................................... 3 General Safety Instructions ...............................................................8 Important Safety Instructions ............................................................ 9 INSTRUCTIONS IMPORT ANTES CONC ...
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Toshiba 1800 - page 7
1800 Series User Manual 7 Preventive and Scheduled Maintenance/Parts Replacement......... 37 Preventive Maintenance .................................................................... 3 7 Parts Replacement ............................................................................ 3 7 Appendix A: Specications .................................. ...
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Toshiba 1800 - page 8
1800 Series User Manual 8 GENERAL SAFETY INSTRUCTIONS W arnings in this manual appear in two different ways: DANGER W ARNINGS The danger warning symbol is an exclamation mark enclosed in a triangle that precedes the large bold letters spelling the word “DANGER”. The Danger warning symbol is used to indicate situations, locations, and conditions ...
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Toshiba 1800 - page 9
1800 Series User Manual 9 IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS. This manual contains important instructions for all models of the T oshiba 1800 Series UPS. These instructions should be followed during the installation and maintenance of the UPS and its batteries. • The maximum ambient temperature in which this UPS unit should b ...
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Toshiba 1800 - page 10
1800 Series User Manual 10 INSTRUCTIONS IMPORT ANTES CONCERNANT LA SÉCURITÉ CONSERVER CES INSTRUCTIONS. Cette notice contient des instructions importantes concernant la sécurit. Une batterie peut présenter un risque de choc électrique, de brûlure par transfert d’énergie. Pour le remplacement, utiliser le même nombre de batteries du modèl ...
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Toshiba 1800 - page 11
1800 Series User Manual 1 1 PRODUCT DESCRIPTION Theory of Operation An uninterruptible power supply , or system, is a device that is installed between commercial power and load equipment. The UPS provides steady AC power to the load during commercial power uctuations and interruptions. During normal operation the UPS uses commercial AC power . I ...
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Toshiba 1800 - page 12
1800 Series User Manual 12 Power Conditioning While commercial power is present, the UPS supplies conditioned power to the load while maintaining the batteries in a charged condition. The UPS protects the connected load against the normal everyday problems associated with heavy use of raw commercial power , including power sags, signal interference ...
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Toshiba 1800 - page 13
1800 Series User Manual 13 INSPECTION/INST ALLA TION INSPECTION OF THE NEW UPS EQUIPMENT Upon receipt of the UPS, a careful inspection for shipping damage should be made. UNP ACKING INSTRUCTIONS AFTER UNP ACKING 1) Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipment, keep all original packing ma ...
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Toshiba 1800 - page 14
1800 Series User Manual 14 1) Install the unit in a well ventilated location; allow at least 4 inches (10 cm) on all sides and 8 inches (20 cm) on back for air ventilation and for maintenance. 2) Install the unit in a stable, level, and upright position that is free of vibration. 3) Install the unit where the ambient temperature is between 32° and ...
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Toshiba 1800 - page 15
1800 Series User Manual 15 3) Use a breakered input power souce with high inrush tolerance. 4) The UPS should not be used with a load whose rated input is greater than the rated UPS output. 5) Do not use the UPS to provide power to motors that require high starting current or that require a long starting time such as vacuum cleaners and machine too ...
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Toshiba 1800 - page 16
1800 Series User Manual 16 WIRING THE UNIT Select the wire size appropriate for the 1800 model being installed. (See Ap- pendix E, 1800 Model/Wire Size Specications.) All wiring is to be tightened to 13 lb-in(1.5 N•m) of torque UPS POWER CONNECTIONS System Protection Features - The schematic shown below depicts the electrical locations of the ...
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Toshiba 1800 - page 17
1800 Series User Manual 17 Power Connections - 120 V Input This illustrates the wiring connections from the power distribution panel (not part of the UPS) to the UPS terminal block for the 120 V input models of the 1800 Series UPS. T erminal Block Details This is a detailed view of the UPS terminal block for 120V Input referenced in the connection ...
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Toshiba 1800 - page 18
1800 Series User Manual 18 Power Connections - 208/240 V Input This illustrates the wiring connections from the power distribution panel (not part of the UPS) to the UPS terminal block for the 208/240 V input model of the 1800 Series UPS. T erminal Block Details This is a detailed view of the UPS terminal block for 208/240 V input refer - enced in ...
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Toshiba 1800 - page 19
1800 Series User Manual 19 OPERA TING THE UPS DISPLA Y P ANEL LA YOUT ON LINE (green lamp) Lights green when the UPS’s inverter is supplying power to the load. AC INPUT (green lamp) Lights green when normal AC input power is being supplied to the UPS unit. W ARNING/F AUL T (red lamp) Lights red when the UPS is experiencing an abnormal condition. ...
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Toshiba 1800 - page 20
1800 Series User Manual 20 ST ARTING THE UPS SYSTEM Ensure the input breaker is switched on ( Figure, page 15 ). When the “AC Input” LED is lit switch the RUN/STOP switch to the RUN position (RUN = I, STOP = 0). When the RUN/STOP switch is in the RUN position both the “AC Input” and the “On Line” LEDs should be lit. It is advisable to a ...
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Toshiba 1800 - page 21
1800 Series User Manual 21 Initial Mode Resultant Mode after: Switch to Bypass T rip Manual Breaker Run Bypass Backup Backup Shutdown Backup Bypass --- Shutdown ...
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Toshiba 1800 - page 22
1800 Series User Manual 22 UPS Display Status and Operating Condition Notes The unit will return to normal operation mode when AC power is restored. Battery backup is not available. Alarm State Alarm is off. Alarm will sound for 1 second at 10 second intervals. Alarm is off. LED State On Line On AC Input On 20% to 100% On *see Note 1, page 23. On L ...
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Toshiba 1800 - page 23
1800 Series User Manual 23 UPS Display Status and Operating Condition (cont.) Notes Parallel operation occurs when input power is present but inadequate to fully power the connected load. The batteries are used to supplement the AC input power . The UPS will re- turn to normal operation when full input power returns. All other display conditions co ...
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Toshiba 1800 - page 24
1800 Series User Manual 24 BA TTER Y BACKUP TIME The exact amount of backup time provided will vary depending on the UPS model being used, number of batteries, condition of the batteries and other factors. However , the chart below gives the times that can be expected from the standard units with batteries in good condition. For longer runtime opti ...
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Toshiba 1800 - page 25
1800 Series User Manual 25 BA TTER Y CHECK FUNCTION During startup the UPS will perform an automatic ‘Battery Check’ to detect whether a problem exists in the battery circuit. If the batteries pass the test, the unit will start normal operation. If a problem is detected during the test the “W arning/Fault” LED will activate. Other LED’ s ...
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Toshiba 1800 - page 26
1800 Series User Manual 26 COMMUNICA TION INTERF ACE REMOTE CONT ACTS (IBM AS/400) The remote contacts interface is a standard feature. It is provided through solid state relays with contacts through a DB9 male connector located on the back of the UPS. The following chart shows the signals and the connector pinout. Pin Signal Function Logic In the ...
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Toshiba 1800 - page 27
1800 Series User Manual 27 RS-232C RS-232C serial communication interface is a standard feature that can be used by authorized service personnel. It is provided through a DB9 female connector located on the back of the UPS (see “Layout “, page 15) . This interface allows communication between the UPS and a personal computer . The chart below sh ...
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Toshiba 1800 - page 28
1800 Series User Manual 28 OPTION CARD SLOT The option card slot is a standard feature. An optional network adapter card such as RemoteEye ® II slides into the slot located on the back of the electronics module (Figure, page 15) . This optional interface allows the UPS to be monitored across the network or from any point on the Internet. The Remot ...
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Toshiba 1800 - page 29
1800 Series User Manual 29 W arning Description and Resolution The batteries have less than 30% power remaining. The warning will continue until either the batteries become completely exhausted or AC input power is restored. An output current limit warning is typically a sign of misapplication. The load may not be appropri- ate for UPS support. For ...
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Toshiba 1800 - page 30
1800 Series User Manual 30 W arning (cont.) Description and Resolution This warning can be caused by the same conditions listed for Ambient Overheat. Another pos- sible cause would be a problem with the battery module, which could prevent the unit from provid- ing backup power . This warning will occur if the input voltage drops below the minimum a ...
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Toshiba 1800 - page 31
1800 Series User Manual 31 W arnings (cont.) Description and Resolution The input frequency is outside specied limits. If the unit was online when the warning occurred it will transfer to battery backup. After the backup the output will shutdown. If the unit was in bypass the output will be turned off. The unit will return to normal operation if ...
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Toshiba 1800 - page 32
1800 Series User Manual 32 Faults Description and Resolution Battery pack is not connected or needs replacement as soon as pos- sible. Failure to replace the battery pack could result in danger to the user and failure of the system to provide backup power . The battery power of the unit has been exhausted. The unit output will shutdown. Batteries m ...
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Toshiba 1800 - page 33
1800 Series User Manual 33 Faults (cont.) Description and Resolution These faults indicate an internal problem with the UPS. Contact your T oshiba UPS service representative at 1-877-867-8773 (outside the U.S. call 713-466-0277). Alarm State Alarm will sound for 1/2-second at 1/2-sec- ond intervals. LED State W arning/Fault On 40% On W arning/Fault ...
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Toshiba 1800 - page 34
1800 Series User Manual 34 Faults (cont.) Description and Resolution This fault indicates an internal problem with the UPS. Con- tact your T oshiba UPS service representative at 1-877-867- 8773 (outside the U.S. call 713-466-0277). If the system Overheat Fault is triggered under normal mode, the unit will transfer to bypass. The unit will shut down ...
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Toshiba 1800 - page 35
1800 Series User Manual 35 ST ORAGE OF UPS EQUIPMENT GENERAL GUIDELINES If the UPS equipment is to be stored; the following guidelines should be used. A void: 1) Storage in sites subject to extreme changes in temperature or high humidity . 2) Storage in sites subject to exposure of high levels of dust or metal particles. 3) Storage on inclined o ...
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Toshiba 1800 - page 36
1800 Series User Manual 36 Recharging requirements during storage: Recharging the batteries requires that the UPS has AC input power available. The UPS can be in either the online or bypass mode. (See “Starting the UPS System”, page 20, and “Battery Recharge Time”, page 24). 1) If stored in an ambient temperature less than 68°F (20°C), re ...
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Toshiba 1800 - page 37
1800 Series User Manual 37 PREVENTIVE AND SCHEDULED MAINTENANCE/P ARTS REPLACEMENT PREVENTIVE MAINTENANCE T oshiba’s 1800 Series of UPS’ have been designed to provide years of trouble- free operation requiring a minimum of preventive maintenance. The best preventive measure is to keep the area around the unit, particularly the air inlet vents, ...
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Toshiba 1800 - page 38
1800 Series User Manual 38 APPENDIX A: SPECIFICA TIONS Note 1: Currently under development, unit specications may be changed. Note 2: Below 79% input voltage unit may begin parallel operation; supplementing input power with battery power . The point at which parallel operation begins is load dependent (for a detailed explanation of Parallel Oper ...
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Toshiba 1800 - page 39
1800 Series User Manual 39 Note 1: Currently under development, unit specications may be changed. Model Number UG1A1A015C6TB 1 UG1A1A020C6TB 1 UG1A1A024C6TB 1 UG1G2L024C6TB Battery Battery rated voltage 48 Vdc Es ti ma te d Ba tt er y b ac ku p ti me ( fu ll y ch ar ge d, 0 .7 l oa d po we r fa ct or , 7 7° F (2 5° C) 13 minutes (at full load) ...
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Toshiba 1800 - page 40
1800 Series User Manual 40 APPENDIX B: SYSTEM OVERLOAD The 1800 Series UPS is capable of supporting short duration overloads. Online Mode: When operating in the On Line mode if the output load goes above the rated load, the unit may start beeping indicating output overload. Output overload- ing of 125% of the rated output current can be supported f ...
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Toshiba 1800 - page 41
1800 Series User Manual 41 APPENDIX C: P ARALLEL OPERA TION The 1800 Series UPS offers a standard feature that allows the unit to operate with very low input voltage without de-rating the output power . If the input voltage drops below a certain point the unit will switch to parallel mode. Parallel mode means that the unit is using the available in ...
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Toshiba 1800 - page 42
1800 Series User Manual 42 APPENDIX D: BYP ASS UNDERVOL T AGE / OVER VOL T AGE When the 1800 Series UPS is in bypass mode the undervoltage and overvoltage limits are restricted to +/-10% of the rated input voltage. If the input voltage is outside of this voltage window the UPS output will be turned off. There is a 5% hysteresis associated with both ...
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Toshiba 1800 - page 43
1800 Series User Manual 43 APPENDIX E: 1800 MODEL/WIRE SIZE SPECIFICA TIONS Model Number AC Input, AC Output, Ground, and Selection Jumper Wire UG1A1A015C6TB 12 AWG UG1A1A020C6TB 10 AWG UG1A1A024C6TB 10 AWG UG1G2L024C6TB 14 AWG Note: T ightening torque for all wires is 13 lb-in (1.5 N•m) ...
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Toshiba 1800 - page 44
1800 Series User Manual 44 T OSHIBA INTERNA TIONAL CORPORA TION LIMITED W ARRANTY POLICY (48 contiguous U.S. States, Canada, Mexico) (UNINTERRUPTIBLE POWER SUPPLIES-UPS) TOSHIBA INTERNA TIONAL CORPORA TION (“TIC”) warrants that the 1800 Series Uninterruptible Power Systems (“UPS”) and Uninterruptible Power System Battery (“BA TTERY”) (e ...
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Toshiba 1800 - page 45
1800 Series User Manual 45 V AL VE REGULA TED LEAD ACID (VRLA) BA TTERIES FOR TOSHIBA UPS INST ALLA TION AND MAINTENANCE CONDITIONS 2. Maximum number of full charge/dis- charge cycles Discharge T ime Maximum Number of Cycles (24 months) 30 min. 69 15 min. 86 10 min. 1 10 5 min. 130 3. Storage While UPS is in transit or storage it must al - ways be ...
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Toshiba 1800 - page 46
1800 Series User Manual 46 and/or BA TTERY but in no event after the expiration of the respective warranty period. Subject to the limitations of this policy and product type, TIC service or TIC service representative shall repair/replace the UPS/part warranted here- under , without charge for material, labor . If TIC determines that the requested r ...
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Toshiba 1800 - page 47
1800 Series User Manual 47 NOTES ...
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Toshiba 1800 - page 48
1800 Series User Manual 48 NOTES ...
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Toshiba 1800 - page 49
1800 Series User Manual 49 NOTES ...
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Toshiba 1800 - page 50
1800 Series User Manual 50 NOTES ...
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Toshiba 1800 - page 51
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Toshiba 1800 - page 52
INDUSTRIAL DIVISION 13131 West Little Y ork road, Houston, TX 77041 T el. 713-466-0277 Fax 713-466-8773 US 800-231-1412 Canada 800-872-2192 Mexico 01/800-527-1204 www .toshiba.com/ind Copyright 9/2007 ...
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