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Subaru Robin Power Products 9170XLCC - page 1
P ARTS MANUAL D Y30 / D Y 35 D Y41 / D Y 42 ENGINE Models PUB-EP5769A Rev . 08/00 ...
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Subaru Robin Power Products 9170XLCC - page 2
© Copyright 2000 Robin America, Inc. 940 Lively Blvd. Wood Dale, IL 60191 Phone: 630-350-8200 Fax: 630-350-8212 e-mail: sales@robinamerica.com • www .robinamerica.com ...
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Subaru Robin Power Products 9170XLCC - page 3
- 3 - '00-07 HOW TO USE THIS MANUAL Robin engines are identified by MODEL, SPECIFICA TION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way . The difference may only be the paint color or it may have a different type of PTO or some other significant dif fe ...
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Subaru Robin Power Products 9170XLCC - page 4
MANUAL LA YOUT - 4 - '00-07 1. SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a gr ...
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Subaru Robin Power Products 9170XLCC - page 5
GROUP INDEX Group Name Page CRANKCASE GROUP ............................................................................... 6 CRANKSHAFT GROUP ............................................................................ 12 INT AKE and EXHAUST GROUP ............................................................... 16 GOVERNOR GROUP ................... ...
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Subaru Robin Power Products 9170XLCC - page 6
SECTION 1 CRANKCASE GROUP DY30/DY35 & DY41/DY42 - 6 - '00-07 FIG. 100 186 187 188 ...
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Subaru Robin Power Products 9170XLCC - page 7
SECTION 1 CRANKCASE GROUP REF . P ART P P NO. DESCRIPTION QTY . QTY QTY REMARKS FROM-TO FIG. 10 228-101 1 1-01 CRANKCASE CP 1 DY30 100 228-101 15-01 CRANKCASE CP 1 DY30, Electric Start 100 10 229-101 1 1-01 CRANKCASE CP 1 DY35 100 229-101 15-01 CRANKCASE CP 1 DY35, Electric Start 100 10 231-10108-1 1 CRANKCASE CP 1 DY41 / DY42 100 231-101 10-01 CRA ...
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Subaru Robin Power Products 9170XLCC - page 8
SECTION 1 CRANKCASE GROUP DY30/DY35 & DY41/DY42 - 8 - '00-07 FIG. 100 186 187 188 ...
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Subaru Robin Power Products 9170XLCC - page 9
SECTION 1 CRANKCASE GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 35 5 231-15004-03 GASKET , T= 0.1 1 Select one piece only , DY41/42 10 0 231-15005-03 GASKET , T= 0.2 1 Select one piece only , DY41/42 10 0 231-15006-03 GASKET , T= 0.3 1 Select one piece only , DY41/42 10 0 35 6 228-15014-03 O RING 1 DY30 / DY35 10 0 231-15014-03 O R ...
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Subaru Robin Power Products 9170XLCC - page 10
SECTION 1 CRANKCASE GROUP DY30/DY35 & DY41/DY42 - 10 - '00-07 FIG. 1 10 ...
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Subaru Robin Power Products 9170XLCC - page 11
SECTION 1 CRANKCASE GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 20 228-14204-03 V AL VE GUIDE 2 1 10 70 001-37082-01 STUD 4 DY30 / DY35 1 10 001-37082-01 STUD 4 DY41 / DY42 1 10 41 6 980-05060-10 BOL T and WASHER A Y 2 1 10 51 0 228-12401-12 CYLINDER UN 1 DY30 1 10 229-12401-12 CYLINDER UN 1 DY35 1 10 231-12401-02 CYLINDER UN 1 DY4 ...
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Subaru Robin Power Products 9170XLCC - page 12
SECTION 2 CRANKSHAFT GROUP FIG. 200 DY30/DY35 & DY41/DY42 - 12 - '00-07 With Balancer ...
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Subaru Robin Power Products 9170XLCC - page 13
SECTION 2 CRANKSHAFT GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 228-20202-1 1 CRANKSHAFT CP 1 DY30 / DY35 200 262-20202-01 CRANKSHAFT CP 1 DY41 / DY42 20 0 25 060-04000-30 BALL BEARING 1 20 0 50 017-32600-10 LOCK NUT 1 200 65 020-52600-12 LOCK WASHER 1 20 0 70 005-30040-81 KE Y 1 DY30 / DY35 20 0 005-30072-01 KEY 1 DY41 / DY42 ...
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Subaru Robin Power Products 9170XLCC - page 14
SECTION 2 CRANKSHAFT GROUP FIG. 200 DY30/DY35 & DY41/DY42 - 14 - '00-07 With Balancer ...
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Subaru Robin Power Products 9170XLCC - page 15
SECTION 2 CRANKSHAFT GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 39 5 228-22801-13 LARGE END BEARING 2 STD. 2 00 228-22802-13 LARGE END BEARING 2 0.25mm undersize 20 0 228-22803-13 LARGE END BEARING 2 0.50mm undersize 20 0 50 0 228-22421-21 FL YWHEEL CP 1 DY30 / DY35 200 262-22401-01 FL YWHEEL CP 1 DY41 / DY42 20 0 51 0 228-22420-2 ...
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Subaru Robin Power Products 9170XLCC - page 16
SECTION 3 INT AKE and EXHAUST GROUP DY30/DY35 & DY41/DY42 - 16 - '00-07 FIG. 300 ...
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Subaru Robin Power Products 9170XLCC - page 17
SECTION 3 INT AKE and EXHAUST GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 228-31604-00 CAMSHAFT A Y 1 30 0 20 228-31604-01 CAMSHAFT CP 1 30 0 30 228-33222-01 CAMSHAFT GEAR CP 1 30 0 35 228-35561-03 RELEASE LEVER 1 30 0 40 005-32042-01 WOODRUFF KEY 1 30 0 48 023-02000-20 SP ACER, T= 0.8 1 Select one piece only 3 00 023-02000-30 S ...
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Subaru Robin Power Products 9170XLCC - page 18
SECTION 3 IN T AKE and EXHAUST GROUP FIG. 310 DY30/DY35 & DY41/DY42 - 18 - '00-07 ...
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Subaru Robin Power Products 9170XLCC - page 19
SECTION 3 IN T AKE and EXHAUST GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 31 0 228-30105-01 MUFFLER CP 1 310 32 0 228-34201-1 1 MUFFLER COVER CP 1 31 0 34 0 228-35006-03 GASKET 1 310 35 0 002-19080-00 N U T 2 31 0 35 4 003-20080-00 SPRING WA SHER 2 31 0 36 0 01 1-00600-10 FLANGE BOL T 4 310 DY30/DY35 & DY41/DY42 - 19 - '0 ...
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Subaru Robin Power Products 9170XLCC - page 20
SECTION 3 INT AKE and EXHAUST GROUP FIG. 320 DY30/DY35 & DY41/DY42 - 20 - '00-07 A B C 380 350 STD. 2-Stage Flat Pleated Oil Bath 2- Stage Oval 550 ...
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Subaru Robin Power Products 9170XLCC - page 21
SECTION 3 INT AKE and EXHAUST GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 34 0 228-35006-03 GASKET , muf fler 1 320 35 0 002-18080-00 N U T 2 32 0 38 0 003-20080-00 SPRING WA SHER 2 32 0 51 0 228-32801-00 AIR CLEANER A Y 1 STD. 2 - Stage, flat pleated 320A 231-32601-20 AIR CLEANER A Y 1 Oil Bath 320B 262-32601-00 AIR CLEANER A Y 1 ...
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Subaru Robin Power Products 9170XLCC - page 22
SECTION 4 GOVERNOR GROUP FIG. 400 DY30/DY35 & DY41/DY42 - 22 - '00-07 155 ...
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Subaru Robin Power Products 9170XLCC - page 23
SECTION 4 GOVERNOR GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 228-42302-03 GOVERNOR LEVER 1 1 400 20 228-42201-03 GOVERNOR SHAFT 1 400 25 003-10100-00 W ASHER 1 400 50 003-13080-00 CLIP 1 4 00 55 045-00600-10 STEEL BALL 1 40 0 80 228-42501-23 GOVERNOR SPRING 1 400 90 228-42101-23 GOVERNOR YOKE 1 400 10 0 004-35051-20 SCREW and ...
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Subaru Robin Power Products 9170XLCC - page 24
SECTION 5 COOLING and ST ARTING GROUP FIG. 500 DY30/DY35 & DY41/DY42 - 24 - '00-07 ...
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Subaru Robin Power Products 9170XLCC - page 25
REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 228-51 101-03 BLOWER HOUSING 1 DY30 / DY35 50 0 231-51202-13 BLOWER HOUSING 1 DY41 / DY42 5 00 40 001-13084-00 BOL T and WASHER A Y 2 5 00 41 001-13085-50 BOL T and WASHER A Y 2 5 00 60 228-52601-12 CYLINDER BAFFLE 1 1 DY30 / DY35 5 0 0 231-52601-12 CYLINDER BAFFLE 1 1 DY41 / DY42 50 0 65 22 ...
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Subaru Robin Power Products 9170XLCC - page 26
SECTION 6 FUEL, LUBRICANT GROUP FIG. 600 DY30/DY35 & DY41/DY42 - 26 - '00-07 ...
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Subaru Robin Power Products 9170XLCC - page 27
SECTION 6 FUEL, LUBRICANT GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 228-60101-41 FUEL T ANK CP 1 60 0 16 228-91801-23 LABEL, trademark 1 DY30 60 0 229-91714-03 LABEL, trademark 1 DY35 60 0 231-91701-03 LABEL, trademark 1 DY41 60 0 262-91712-03 LABEL, trademark 1 DY42 60 0 20 228-91908-03 LABEL, instruction 1 6 00 30 043-04300- ...
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Subaru Robin Power Products 9170XLCC - page 28
SECTION 6 FUEL, LUBRICANT GROUP FIG. 600 DY30/DY35 & DY41/DY42 - 28 - '00-07 ...
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Subaru Robin Power Products 9170XLCC - page 29
SECTION 6 FUEL, LUBRICANT GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 40 0 228-62106-10 FUEL FIL TER A Y 1 60 0 -3 243-62101-08 CU P 1 600 -4 228-62108-08 RING NUT 1 60 0 -5 228-62109-08 O RING 1 600 -6 228-621 10-08 ELEMENT 1 600 41 0 228-67602-01 FUEL FILTER BRACKET 1 6 00 228-67630-01 FUEL FIL TER BRACKET 1 Electric Start, DY30/ ...
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Subaru Robin Power Products 9170XLCC - page 30
SECTION 6 FUEL, LUBRICANT GROUP - INJECTION PUMP FIG. 610 DY30/DY35 & DY41/DY42 - 30 - '00-07 ...
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Subaru Robin Power Products 9170XLCC - page 31
SECTION 6 FUEL, LUBRICANT GROUP - INJECTION PUMP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 28 5 002-18080-00 N U T 3 610 28 6 003-20080-00 SPRING W ASHER 3 610 30 0 228-63120-00 INJECTION PUMP A Y 1 DY30 / DY35 / DY41 61 0 -1 228-63102-08 PLUNGER A Y 1 DY30 / DY35 /DY41 61 0 -2 228-63103-08 DELIVERY V AL VE 1 DY30 / DY35 /DY41 61 0 -3 ...
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Subaru Robin Power Products 9170XLCC - page 32
SECTION 6 FUEL, LUBRICANT GROUP FIG. 620 DY30/DY35 & DY41/DY42 - 32 - '00-07 Without Starting Motor ...
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Subaru Robin Power Products 9170XLCC - page 33
SECTION 6 FUEL, LUBRICANT GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 12 3 001-10061-00 BOL T and WASHER A Y 1 62 0 23 0 228-63302-01 INJECTION PIPE 1 DY30 / DY35 62 0 231-63301-01 INJECTION PIPE, compl. 1 DY41 / DY42 6 2 0 40 0 228-62106-10 FUEL FIL TER A Y 1 62 0 -3 243-62101-08 CU P 1 620 -4 228-62108-08 RING NUT 1 620 -5 228-62 ...
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Subaru Robin Power Products 9170XLCC - page 34
SECTION 7 ELECTRIC DEVICE GROUP FIG. 700 DY30/DY35 & DY41/DY42 - 34 - '00-07 201 202 203 200 210 ...
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Subaru Robin Power Products 9170XLCC - page 35
SECTION 7 ELECTRIC DEVICE GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 228-70401-01 GENERA TOR CP 1 STD. 30 watt 70 0 228-70402-01 GENERA TOR CP 1 45 watt 700 228-70412-01 GENERA TOR CP 1 65 watt 700 228-70410-01 GENERA TOR CP 1 180 watt 70 0 -1 228-70401-08 FL YWHEEL 1 STD. 30 watt 70 0 228-70404-08 FL YWHEEL 1 45 watt 70 0 228- ...
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Subaru Robin Power Products 9170XLCC - page 36
SECTION 7 ELECTRIC DEVICE GROUP - ST ARTER MOTO R FIG. 710 DY30/DY35 & DY41/DY42 - 36 - '00-07 ...
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Subaru Robin Power Products 9170XLCC - page 37
SECTION 7 ELECTRIC DEVICE GROUP - ST ARTER MOTO R REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 210 12 0 210-70502-10 ST A R TING MOTOR A Y 1 71 0 -2 210-70539-08 BRUSH (+) 2 71 0 -3 210-70541-08 BRUSH SPRING 4 710 -4 210-70538-08 BRUSH HOLDER 1 710 -6 210-70532-08 ARMA TURE 1 71 0 -7 210-70544-08 PINION A Y 1 71 0 -8 210-70534-08 PINION S ...
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Subaru Robin Power Products 9170XLCC - page 38
SECTION 8 ACCESSORIES GROUP FIG. 800 DY30/DY35 & DY41/DY42 - 38 - '00-07 LOOSE SHIP P ARTS 20 30 ...
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Subaru Robin Power Products 9170XLCC - page 39
SECTION 8 ACCESSORIES GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 228-90301-10 ACESSORY TOOL KIT 1 8 00 20 228-46002-23 RETURN SPRING 1 800 30 207-26001-03 KEY 1 8 00 DY30/DY35 & DY41/DY42 - 39 - '00-07 ...
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Subaru Robin Power Products 9170XLCC - page 40
PRINTED IN THE USA ...
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