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Manual Sterling Plumbing 882.00254.00

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  • Sterling Plumbing 882.00254.00 - page 1

    SCC 7-Pump 50D & D Plus-Station Controllers Part Number: 882.00254.0 0 Bulletin Number: CV3-645 Effective: 11/27/05 Write Down Your Serial Numbers Here For Future Reference: _________________________ _________________________ _________________________ _________________________ _________________________ _________________________ We are committed ...

  • Sterling Plumbing 882.00254.00 - page 2

    Please note that our address and phone i nformation has changed. Please reference this page for updated contact information. These manuals are obsolet e and are provided only for their technical inf ormation, data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, main tenanc e and repair of ...

  • Sterling Plumbing 882.00254.00 - page 3

    7/50D Plus or 7/50D Controller Chapter 1: Safety 2 Shipping Information Unpacking and Inspection You should inspect your equipm ent for possible shipping damage. Thoroughl y check the equipment for any damage that m ight have occu rred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc. In the Event o ...

  • Sterling Plumbing 882.00254.00 - page 4

    7/50D Plus or 7/50D Controller Chapter 1: Safety 3 Table of Contents CHAPTER 1: SAFETY ................................................................ 6 1-1 How to Use This Manual ............................................................................................. 6 Safety Symbols Used in this Manual ...................................... ...

  • Sterling Plumbing 882.00254.00 - page 5

    7/50D Plus or 7/50D Controller Chapter 1: Safety 4 CHAPTER 4: OPERATION ........................................................ 54 4-1 Overview ................................................................................................................... 54 4-2 Starting and Stopping the System ................................................. ...

  • Sterling Plumbing 882.00254.00 - page 6

    7/50D Plus or 7/50D Controller Chapter 1: Safety 5 8-6 Safety Tag Information .............................................................................................. 89 Controller Safety Tags ......................................................................................... 89 8-7 Controller Identification (Serial Number) Tag ........ ...

  • Sterling Plumbing 882.00254.00 - page 7

    7/50D Plus or 7/50D Controller Chapter 1: Safety 6 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in a pplying efficient, proven techniques that enhance equipment productivity. This manual covers only light corrective main ...

  • Sterling Plumbing 882.00254.00 - page 8

    7/50D Plus or 7/50D Controller Chapter 1: Safety 7 1-2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national a nd local safety codes. This may include, but is not limited to OSHA, NEC, CSA, SPI, and any other local, national and internat ...

  • Sterling Plumbing 882.00254.00 - page 9

    7/50D Plus or 7/50D Controller Chapter 1: Safety 8 1-3 Responsibility These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended inst ructions are followed in the maintenance and operation of the machine. All personnel engaged in the use of the machin e should become familiar with i ...

  • Sterling Plumbing 882.00254.00 - page 10

    7/50D Plus or 7/50D Controller Chapter 1: Safety 9 Operator Responsibility The operator’s responsibility does not end with e fficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations. Plant and personnel safety is sometimes forgotten in the desire to meet incentiv ...

  • Sterling Plumbing 882.00254.00 - page 11

    7/50D Plus or 7/50D Controller Ch apter 2: Functional Description 10 Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides operation, installation, an d maintenance instructions for 7- Pump, 50D & D Plus-Station Conveying Controllers. Model numbers are listed on the serial tag. Make sure you know the model and ...

  • Sterling Plumbing 882.00254.00 - page 12

    7/50D Plus or 7/50D Controller Ch apter 2: Functional Description 11 2-3 Standard Features Mechanical Features Time-fill Capability. The length of time allowed for material to drain from the station to its receiver. During this time, the controller does not attempt to deliver any m ore material to the station. Volume-fill Capability. The length of ...

  • Sterling Plumbing 882.00254.00 - page 13

    7/50D Plus or 7/50D Controller Ch apter 2: Functional Description 12 2-4 Optional Features Options marked with “*” indicate options that can be factory installed or retrofitted in the field. 230/1/60 Operation. Required to operate with a 230/1/60 suppl y voltage. Additional audible/visual alarm with silence button. Alarm light and horn assembly ...

  • Sterling Plumbing 882.00254.00 - page 14

    7/50D Plus or 7/50D Controller Ch apter 2: Functional Description 13 At no time should the safety device fail and allow the operation to continue for exam ple, if a safety switch is guarding a motor, and the safety switch fails, the motor sh ould not be able to run. Safety Device Lock-Outs Some safety devices disconnect electrical energy from a cir ...

  • Sterling Plumbing 882.00254.00 - page 15

    7/50D Plus or 7/50D Controller Chapter 3: Installation 14 Chapter 3: Inst allation 3-1 Uncrating 7-Pump, 50D & D Plus-Station Controllers are shipped mounted on a skid, encl osed in a plastic wrapper, and contained in a cardboard box. 1. Pry the crating away from the skid. Note: Remove the nails holding the box to the skid and lift the box off ...

  • Sterling Plumbing 882.00254.00 - page 16

    7/50D Plus or 7/50D Controller Chapter 3: Installation 15 7. After determining quantity and location(s) of where to install system power supply(ies) ( consult factory ); set up and connect to KwikLink connectors installed in Step 3. 8. Set up and connect vacuum receiver stations to ArmorBlocks installed in Step 3, using yellow patch cords. 9. Set u ...

  • Sterling Plumbing 882.00254.00 - page 17

    7/50D Plus or 7/50D Controller Chapter 3: Installation 16 Installing KwikLink Cable Before you install flat cable, determine how much length you need to install black power cable and grey data cable. Typical installations have equal lengths of each. This is a good time to plan for the future, and run these cables to each possibl e location in the p ...

  • Sterling Plumbing 882.00254.00 - page 18

    7/50D Plus or 7/50D Controller Chapter 3: Installation 17 Setting Up and Installing Mounting Plates Setting Up Mounting Plates It’s a good idea to get all your mounting plates set up with KwikLink connector bases or ArmorBlock cable bases before installation, as your system layout determines. Note: ArmorBlock cable bases are installed on mounting ...

  • Sterling Plumbing 882.00254.00 - page 19

    7/50D Plus or 7/50D Controller Chapter 3: Installation 18 Terminating Cable Runs After you’ve run the black and grey network cables, you need to properl y terminate the ends of the cables. By doing so, you’ll insure that the network runs properly. You will also have the benefit of being able to measure voltage in the s ystem without disrupting ...

  • Sterling Plumbing 882.00254.00 - page 20

    7/50D Plus or 7/50D Controller Chapter 3: Installation 19 10. Drive the two screws at the center points a bout halfway down; first on the latch side, then the hinge side. 11. Continue to tighten the screws a little at a time until fully tightened; no more than 15 inch-pounds (5.6 N • m) of torque. Note: You can only pierce the cable once. Once pi ...

  • Sterling Plumbing 882.00254.00 - page 21

    7/50D Plus or 7/50D Controller Chapter 3: Installation 20 Addressing and Installing ArmorBlocks™ Addressing Armorblocks An ArmorBlock permits you to give it a number “address” so that the controller network system can recognize its location and function. ArmorBlocks are used at vacuum hopper/receiver, pump, and alarm node locations. ArmorBloc ...

  • Sterling Plumbing 882.00254.00 - page 22

    7/50D Plus or 7/50D Controller Chapter 3: Installation 21 Installing ArmorBlocks The ArmorBlock cable base should already be att ached to the mounting plate, aligned so it is perpendicular to the flat cables. If not, reinstall it with its proper alignment. To install the flat cables in the ArmorBlock cable base: 1. Lay the flat cable into the Armor ...

  • Sterling Plumbing 882.00254.00 - page 23

    7/50D Plus or 7/50D Controller Chapter 3: Installation 22 Figure 7: Securing the Seal Block to the Cable Base To secure the seal block: 1. Start the threads of each of the four cap tive screws into the cable base receptacle holes. 2. Drive each of the screws about halfway down, using the proper torque sequence: Bottom screw, top screw, left screw, ...

  • Sterling Plumbing 882.00254.00 - page 24

    7/50D Plus or 7/50D Controller Chapter 3: Installation 23 Installing KwikLink™ Connectors KwikLink connectors let you connect the controller and the power supply to the system. They are also used to electronically terminate power cable and data cable runs. Just like ArmorBlocks, KwikLink connectors are insulation displacement connectors (IDCs). C ...

  • Sterling Plumbing 882.00254.00 - page 25

    7/50D Plus or 7/50D Controller Chapter 3: Installation 24 Connecting the Controller to the Network To connect the controller to the network, make sure that the KwikLink connector is properly installed on the flat grey data cable. To connect: 1. Attach the keyed round connector to the term inal of the controller marked NETWORK NO. 1 . Tighten the co ...

  • Sterling Plumbing 882.00254.00 - page 26

    7/50D Plus or 7/50D Controller Chapter 3: Installation 25 Figure 8: Proper Controller and Remote Interface Connections Remote Touch-Screen Control Display Blue Cable, 2 0 ft . (6 m) One (1) Cord is Needed per Display, as Shown Connected to the M arked Terminals of the Main & Remote Control Boxes Grey Netwo rk Flat Ca ble Vacuum Tube Black Power ...

  • Sterling Plumbing 882.00254.00 - page 27

    7/50D Plus or 7/50D Controller Chapter 3: Installation 26 Connecting the Power Supply Enclosure to the Network The power supply provides electrical power to make the system work. Some network layouts require more than one power supply. Location is also an important consideration when locating power suppl y enclosures on your network. Contact the fa ...

  • Sterling Plumbing 882.00254.00 - page 28

    7/50D Plus or 7/50D Controller Chapter 3: Installation 27 Figure 9: Proper Power Supply Enclosure Connections Grey Network Flat Cable Vacuum Tube Black Power Flat Cable Power Supply Enclosure Power Cable Part No. A0555195 Two (2) Cords Required ArmorBlock Mounting Plate Kit Part No. A0556696 ...

  • Sterling Plumbing 882.00254.00 - page 29

    7/50D Plus or 7/50D Controller Chapter 3: Installation 28 Connecting Vacuum Receivers to the Network Make sure that all previous installation steps have been done first before starting this task. To connect a vacuum receiver to the network: 1. Attach one connector of the yellow patch co rd to the terminal on the vacuum receiver terminal box. Tighte ...

  • Sterling Plumbing 882.00254.00 - page 30

    7/50D Plus or 7/50D Controller Chapter 3: Installation 29 3. Dress the excess patch cord cable with cab le ties so it does not interfere with operation and to give a pleasing appearance. Figure 12: Proper Vacuum Receiver Connections OR Make the same connections using a 4 input/ 4 output ARMORBLOCK Vacuum Receiver Grey Network Flat Cabl e Vacuum Tub ...

  • Sterling Plumbing 882.00254.00 - page 31

    7/50D Plus or 7/50D Controller Chapter 3: Installation 30 Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum Pumps Make sure that all previous installation steps have been done first before starting this task. You’ll use two yellow patch cords to connect. To connect a vacuum pump to the network: 1. Attach one connector o ...

  • Sterling Plumbing 882.00254.00 - page 32

    7/50D Plus or 7/50D Controller Chapter 3: Installation 31 Figure 14: Proper Vacuum Pump Connections Vacuum Pump Grey Network Flat Cable Black Power Flat Cable Vacu um Tube Yellow Patch Cord, 20 ft. (6 m) Part No. A0555190 Two (2) Cords Required ArmorBlock Mounting Plate Ki t Part No. A0556696 4 Input / 4 Output ArmorBlock Part No. A0558296 ArmorBlo ...

  • Sterling Plumbing 882.00254.00 - page 33

    7/50D Plus or 7/50D Controller Chapter 3: Installation 32 Connecting Filter Chambers Make sure that all previous installation steps have been done first before starting this task. You’ll use one yellow patch cord to connect. To connect a filter chamber to the network: 1. Attach one connector of the yellow patch cord to the terminal on the filter ...

  • Sterling Plumbing 882.00254.00 - page 34

    7/50D Plus or 7/50D Controller Chapter 3: Installation 33 Connecting Central Alarms to the Network Make sure that all previous installation steps have been done first before starting this task. First, determine where the best location for central alarms should be , and install the alarm module(s) there. You’ll use two yellow patch cords to connec ...

  • Sterling Plumbing 882.00254.00 - page 35

    7/50D Plus or 7/50D Controller Chapter 3: Installation 34 4. Attach the other connector to the upper left terminal of the ArmorBlock. Tighten the cord grip ring until snug. Note: Retain the terminal caps from the ArmorBlock. They may be used later. Note the following illustration for 4-co nnector central al arm ArmorBlocks: Figure 17: 4-Connector A ...

  • Sterling Plumbing 882.00254.00 - page 36

    7/50D Plus or 7/50D Controller Chapter 3: Installation 35 3-5 Setup This section provides the procedures for configuring your 7/50D P lus or 7/50D controller. Configuration of your controller includes setting the number of stations and pumps, setting variables such as convey time and blow-back interval, and setting up passwords. We recommend that y ...

  • Sterling Plumbing 882.00254.00 - page 37

    7/50D Plus or 7/50D Controller Chapter 3: Installation 36 Setting Up the System Setting the Number of Stations and the Number of Pumps At the Station Summary screen (shown above ), or at the Pump Summary screen: 1. Touch the icon for any station (or pump) and hol d it for several seconds. (When the controller arrives from the factory, only one icon ...

  • Sterling Plumbing 882.00254.00 - page 38

    7/50D Plus or 7/50D Controller Chapter 3: Installation 37 2. Touch System at the Station n Operator (or Pump n Setup) screen. The System Setup screen appears: Note: Touching Help in the lower right of this screen gives you a menu of online help for the choices in this screen. (7/50D Plus Screen shown) Touching Return at the help menu brings you bac ...

  • Sterling Plumbing 882.00254.00 - page 39

    7/50D Plus or 7/50D Controller Chapter 3: Installation 38 Checking Addressing and Wiring for System Components Once you have set the number of stations a nd pumps as described previously, you should verify that the controller is communicating with all stations, pumps, and central alarms, and with the ArmorBlocks for all central purge valves. To do ...

  • Sterling Plumbing 882.00254.00 - page 40

    7/50D Plus or 7/50D Controller Chapter 3: Installation 39 The DeviceNet Input Status screen appears: Station numbers are stacked vertically as column headings in this screen. 2. Check that all inputs are on (green) or off (black) as expected and that the y switch on and off as required: a. Station demand switch: In a new installation, the box label ...

  • Sterling Plumbing 882.00254.00 - page 41

    7/50D Plus or 7/50D Controller Chapter 3: Installation 40 c. Station bypass switch: For every station, the box labeled Bypass Switch should match the state of the switch at the station. Flip the switches at the stations in order to check that: 1. Each station’s box is black when its bypass switch is in the “0” position (station ready to conve ...

  • Sterling Plumbing 882.00254.00 - page 42

    7/50D Plus or 7/50D Controller Chapter 3: Installation 41 Setting Up Alarm Silences When an alarm occurs, a horn sounds and a st robe light flashes at each installed central alarm. The lower right corner of the cont roller’s screen turns in to a button labeled Alarm Silence . Touching this button silences the horn(s) and turns off the light(s) fo ...

  • Sterling Plumbing 882.00254.00 - page 43

    7/50D Plus or 7/50D Controller Chapter 3: Installation 42 Setting Up Pump Staging To avoid an excessive power demand at your fac ility when the conveying system starts up, you can stagger the times at which pumps start. Whenever a demand would cause two pum ps to start simultaneously, your choice for pump staging sets the delay between the start of ...

  • Sterling Plumbing 882.00254.00 - page 44

    7/50D Plus or 7/50D Controller Chapter 3: Installation 43 Setting Up Stations Before starting the system, you must define several settings for each station, such as which pump conveys material to it and whether the station has a slide gate. This section first discusses how to use the controller’s menu system to configure stations. The table on pp ...

  • Sterling Plumbing 882.00254.00 - page 45

    7/50D Plus or 7/50D Controller Chapter 3: Installation 44 3. Touch Setup at the Station n Operator screen. The Station n Setup screen appears: (7/50D Plus shown) Note: Touching Help in the lower right of this screen gives you a menu of online help for the choices in this screen. Touching Return at the help menu brings you back to the Station n Setu ...

  • Sterling Plumbing 882.00254.00 - page 46

    7/50D Plus or 7/50D Controller Chapter 3: Installation 45 5. As appropriate: a. Copy this station’s settings to one or more other stations, as described below - or - b. Touch Back ◄ to go to the Station n -1 Setup screen - or - c. Touch Next ► to go to the Station n +1 Setup screen - or - d. Touch Goto and enter a station number to go to that ...

  • Sterling Plumbing 882.00254.00 - page 47

    7/50D Plus or 7/50D Controller Chapter 3: Installation 46 To copy the selected station’s settings to one other station 1. Touch the gray Copy to Station button next to t he green button labeled Copy To Single Station . The keypad pops up. 2. Enter the station number for the station you are copying to. Use ← to erase any mistakes. Use ↵ to ent ...

  • Sterling Plumbing 882.00254.00 - page 48

    7/50D Plus or 7/50D Controller Chapter 3: Installation 47 Setting Up Pumps Before starting the system, you must define several settings for each pump, such as how quickly to shut it down when it is not in u se and whether the pum p has a local alarm. This section first discusses how to use the controller’s menu system to configure pumps. The tabl ...

  • Sterling Plumbing 882.00254.00 - page 49

    7/50D Plus or 7/50D Controller Chapter 3: Installation 48 Note: Touching Help in the lower right of this screen gives you a menu of online help for the choices in this screen. Touching Return at the help menu brings you back to the Pump n Setup screen. 3. Adjust settings as required. Touching any box that appears in red (for “disabled”) toggles ...

  • Sterling Plumbing 882.00254.00 - page 50

    7/50D Plus or 7/50D Controller Chapter 3: Installation 49 Copying Settings from One Pump to Others If other pumps at your facility will use the same settings as a pump you have already set up, you can copy the settings from this pump to the others. To do so: 1. At the Pump n Setup screen (for the pump you want to copy from ) , touch Copy in the scr ...

  • Sterling Plumbing 882.00254.00 - page 51

    7/50D Plus or 7/50D Controller Chapter 3: Installation 50 To copy the selected pump’s settings to a range of other pumps 1. Touch First Pump next to the green button labeled Copy To Range of Pumps button. The keypad pops up. 2. Enter the number for the pump at the lower end of the range you are copying to. Use ← to erase any mistakes. Use ↵ t ...

  • Sterling Plumbing 882.00254.00 - page 52

    7/50D Plus or 7/50D Controller Chapter 3: Installation 51 Finishing Setup: Setting Up Passwords You can set up passwords for two levels of security: for operators and for setup personnel. The controller comes from the factory with ne ither password set. This allows every user access to all functions. Setup Password. If you define a password for set ...

  • Sterling Plumbing 882.00254.00 - page 53

    7/50D Plus or 7/50D Controller Chapter 3: Installation 52 The System Setup screen appears: The current passwords are displayed under Operator Password and Setup Password . A value of 0000 means that no password is required. 2. Touch Operator Password or Setup Password, as appropriate. A keypad pops up, with an entry of 0. 3. Enter up to four digits ...

  • Sterling Plumbing 882.00254.00 - page 54

    7/50D Plus or 7/50D Controller Chapter 3: Installation 53 To change the duration of a password: 1. At the System Setup screen, touch Operator Password Duration or S etup Password Duration , as appropriate. A keypad pops up, with an entry of 0. 2. Enter the number of minutes (range: 5–99). Use ← to erase any mistakes. Use ↵ to enter the value. ...

  • Sterling Plumbing 882.00254.00 - page 55

    7/50D Plus or 7/50D Controller Chapter 4: Operation 54 Chapter 4: Operation 4-1 Overview Your 7/50D Plus or 7/50D controller electrica lly controls valves and solenoids to conve y material from a central location to individual stations as needed. The controller senses demands for material at the stations and r esponds to the demands in a timely fas ...

  • Sterling Plumbing 882.00254.00 - page 56

    7/50D Plus or 7/50D Controller Chapter 4: Operation 55 4-3 Basic Tasks This section covers tasks that can be carried out with no password or with an operator’s password. Reviewing Station Status The starting point for all operations is the St ation Summary screen. To reach this screen from any other screen: 1. Touch Stations . The Station Summary ...

  • Sterling Plumbing 882.00254.00 - page 57

    7/50D Plus or 7/50D Controller Chapter 4: Operation 56 The following table explains the status represented by each color at the Station Summary screen. Color Label Description Gray outline Offline Station is not enabled. The controlle r ignores any demand s or alarms. Blue Ready Station is enabled and idle (full). Yellow Demand Station requires mat ...

  • Sterling Plumbing 882.00254.00 - page 58

    7/50D Plus or 7/50D Controller Chapter 4: Operation 57 Reviewing Pump Status The Pump Summary screen is the counterpart of the Station Summary screen. To reach the Pump Summary screen from any other screen: 1. Touch Pumps . The Pump Summary screen appears: The status of each pump is color-coded, as summarized in the upper right of the screen. You c ...

  • Sterling Plumbing 882.00254.00 - page 59

    7/50D Plus or 7/50D Controller Chapter 4: Operation 58 The following table explains the status re presented by each color at the Pump Summary screen. Color Label Description Gray outline Offline Pump is not enabled. The controller ignores any alarm s. Yellow Ready Pump is off, waiting for demand from a station. Blue Idle Pump is on, waiting for dem ...

  • Sterling Plumbing 882.00254.00 - page 60

    7/50D Plus or 7/50D Controller Chapter 4: Operation 59 Logging On and Logging Off Your controller may be set up to require a p assword for any operation (other than reviewing station and pump status, silencing alarms, re viewing the alarm log, and looking a t help screens). If so, a keypad appears when you touch a button for a screen that requires ...

  • Sterling Plumbing 882.00254.00 - page 61

    7/50D Plus or 7/50D Controller Chapter 4: Operation 60 Enabling and Disabling Stations and Pumps When a station or pump is disabled, the controller makes no attempt to use it and ignores any alarms that occur for it. Disabling a station or pump at the controller’s screen is similar to bypassing a station with its bypass switch. Enabling a station ...

  • Sterling Plumbing 882.00254.00 - page 62

    7/50D Plus or 7/50D Controller Chapter 4: Operation 61 Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator Screens The 7/50D Plus or 7/50D Controller has a Station Operator screen for each station, as shown below. This screen enables you to review a nd adjust all basic settings for the station. To reach the Stat ...

  • Sterling Plumbing 882.00254.00 - page 63

    7/50D Plus or 7/50D Controller Chapter 4: Operation 62 Navigating among the Station Operator Screens The controls in the upper right-hand corner of the screen enable you to m ove among the Station Operator screens: 1. To display the screen for the next lower- numbered station (for exam ple, to move from the screen for Station 15 to the screen for S ...

  • Sterling Plumbing 882.00254.00 - page 64

    7/50D Plus or 7/50D Controller Chapter 4: Operation 63 Activating and Stopping Priority Convey for a Station Note: Before activating priority convey, make sure that all other stations using the same pump have adequate material in reserve to continue operation. No material will be conveyed to these stations during priority convey. If you want the co ...

  • Sterling Plumbing 882.00254.00 - page 65

    7/50D Plus or 7/50D Controller Chapter 4: Operation 64 Changing the Line with Material Proofing When this option is enabled, the controller i ssues an alarm for the station if the number for “Material set to” does not match that of the actual material. These numbers refer to material lines. To change the line when using material proofing: 1. Go ...

  • Sterling Plumbing 882.00254.00 - page 66

    7/50D Plus or 7/50D Controller Chapter 4: Operation 65 Reviewing and Resetting a Pump Hour Meter The controller keeps two meters for the lengt h of time a pump has run. One, like a car’s odometer, keeps a running total and cannot be reset. The other, like a car’s trip odometer, counts the running time since the last reset. To review and reset t ...

  • Sterling Plumbing 882.00254.00 - page 67

    7/50D Plus or 7/50D Controller Chapter 4: Operation 66 Transferring Stations to a Standby Pump If a pump fails, you can transfer all of the controller’s station assignments for that pump to a standby pump. To do this, you must disable (take offline) both t he source pump and the standby pump, and the standby pump must have no stations al ready as ...

  • Sterling Plumbing 882.00254.00 - page 68

    7/50D Plus or 7/50D Controller Chapter 4: Operation 67 1. Touch Source Pump. The keypad pops up. 2. Enter the number of the failed pump. Use ← to erase any mistakes. Use ↵ to enter the value. The number appears under Source Pump . 3. Touch Standby Pump. The keypad pops up. 4. Enter the number of the standby pump. Use ← to erase any mistakes. ...

  • Sterling Plumbing 882.00254.00 - page 69

    7/50D Plus or 7/50D Controller Chapter 4: Operation 68 Hold a station icon to go to its Station Operator screen, then touch Setup to go to the Station n Setup screen. Use ◄ Back . and Next ► to review all pump assignments and, where necessary, choose Assigned to Pump x to set station assignments to 0 (unassigned). Then return to the Transf er t ...

  • Sterling Plumbing 882.00254.00 - page 70

    7/50D Plus or 7/50D Controller Chapter 4: Operation 69 3-5 Alarms Reviewing Alarms At the Station Summary or Pump Summary screen: 1. Touch Alarms . The Alarm Log screen appears, with the newest alarm listed first: To scroll up and down through the list: • Touch ▲ and ▼ at the bottom of the list. ...

  • Sterling Plumbing 882.00254.00 - page 71

    7/50D Plus or 7/50D Controller Chapter 4: Operation 70 Clearing the Alarm Log The controller saves all alarm messages, together with the date and time the alarm occurred. When you no longer need the history, or when the list becomes too long t o manage, you can erase the log. To do so: 1. At the Station Summary or Pump Summary screen, touch Alarms ...

  • Sterling Plumbing 882.00254.00 - page 72

    7/50D Plus or 7/50D Controller Chapter 4: Operation 71 Silencing Alarms Whenever a new alarm occurs, your controller sounds the horn and turns on t he strobe light at each central alarm. If the alarm is for a specific station or pump, and if the station or pump has a local alarm, the controller also turn s on the local alarm light. In addition, the ...

  • Sterling Plumbing 882.00254.00 - page 73

    7/50D Plus or 7/50D Controlle r Chapter 5: Maintenance 72 Chapter 5: Maintenance 5-1 Preventative Maintenance No preventative maintenance is required on this unit. 5-2 Corrective Maintenance Network Scanner Module Considerations The manufacturer includes a network scanner softwa re diskette with your controller; this diskette and instructions are l ...

  • Sterling Plumbing 882.00254.00 - page 74

    7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 73 Chapter 6: Configurable Settings This section describes the proper setup of the 7/50D Plus or 7/50D control system parameters. These parameters are operator changeable; however, these items sh ould require setup only during the initial installation. Only authorized personnel should ...

  • Sterling Plumbing 882.00254.00 - page 75

    7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 74 Name Description Options Default Conveying Options Assigned to pump n Number (addre ss) of the pump to which this station’s vacuum line is connecte d. No more than 20 stations can be assi gned to one pump. 0–7 (0 = not assigned) 0 Volume fill When this option is enabled, the sta ...

  • Sterling Plumbing 882.00254.00 - page 76

    7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 75 Name Description Options Default Partial convey When this opt ion is enabled, the controller issues a “partial convey ” alarm if it has repeatedly attempted to convey material to the station, and material has moved from t he station into the receiver, but the volume-fill proximi ...

  • Sterling Plumbing 882.00254.00 - page 77

    7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 76 Name Description Options Default On time Number of seconds that the each air p ulse lasts during filter cleaning. If blow-back is not working as desired, the service department may ask you to chan ge this setting. 0.1–99.0 sec. 1.0 sec. Off time Number of seconds between air p uls ...

  • Sterling Plumbing 882.00254.00 - page 78

    7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 77 Name Description Options Default Material set to n Number for the material line that should be connected to this station. Ø –150 0 (= not assigned) (Material actual) Display only. Num ber (address) for the material line that is actually connected to this station. This information ...

  • Sterling Plumbing 882.00254.00 - page 79

    7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 78 6-3 Options for Pump Setup Several of the items in this screen are not setup options but are instead intended for use during operation. These items (hour meter and transferring stations to a standby pump) are described in Chapter 4, “Operation.” Name Description Options Default ...

  • Sterling Plumbing 882.00254.00 - page 80

    7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 79 Name Description Options Default On time Number of seconds that the air comp ressor remains on for each pul se during filter cleanin g. If blow-back is not working as desired, the service department may ask you to chan ge this setting. 0.1–99.0 sec. 1.0 sec. Off time Number of sec ...

  • Sterling Plumbing 882.00254.00 - page 81

    7/50D Plus or 7/50D Controlle r Chapter 7: Troubleshooting 80 Chapter 7: T roubleshooting 7-1 General Troubleshooting Problem Possible cause Solution The controller panel is not plugged in. Plug in the controller panel. The external disconnect (recommended) in the d edicated circuit is open (off). Close the switch (on). Fuse/circuit breaker in the ...

  • Sterling Plumbing 882.00254.00 - page 82

    7/50D Plus or 7/50D Controlle r Chapter 7: Troubleshooting 81 7-2 Alarms The format for all station alarms is “Station n [alarm text],” for example, “Station 12 receiver low level.” The format for all pump alarms is “Pump n [alarm text].” Any alarm that does not start with “Station” or “Pump” is a system alarm. The following tab ...

  • Sterling Plumbing 882.00254.00 - page 83

    7/50D Plus or 7/50D Controlle r Chapter 7: Troubleshooting 82 Alarm message Possible cause Pick-up wand is not positioned properly. Convey time is too short. Take-off compartment is not adjusted properly. Vacuum line has a leak. Partial convey Note: As a stopgap measure, you can disable the “partial convey” alarm for this station until the prob ...

  • Sterling Plumbing 882.00254.00 - page 84

    7/50D Plus or 7/50D Controlle r Chapter 7: Troubleshooting 83 Alarm message Possible cause Output power failure (Critical) Power flat cable for network is not in stalled in ArmorBlock base properly Circuit breaker or overload protector h as tripped. Pump failure (Critical) Contactor has malfunction ed. Pump fault #1 (Function determined by your fac ...

  • Sterling Plumbing 882.00254.00 - page 85

    7/50D Plus or 7/50D Contro ller Chapter 8: Appendix 84 Chapter 8: Appendix 8-1 Warranty The manufacturer warrants all equipment manufactured by it to be free from defects in workmanship and material when used un der recommended conditions. The company’s obligation is limited to repair or replace FOB th e factory any parts that are returned prepai ...

  • Sterling Plumbing 882.00254.00 - page 86

    7/50D Plus or 7/50D Contro ller Chapter 8: Appendix 85 8-3 Drawings and Diagrams Figure 19: 7 pump 50 station Controller with ???" Display Also, review electrical drawings supplied in the packet with this manual. ?? ” ?? ” ?? ” * De p th dimensio n is ??” ...

  • Sterling Plumbing 882.00254.00 - page 87

    7/50D Plus or 7/50D Contro ller Chapter 8: Appendix 86 Figure 20: Typical System Installation Layout ...

  • Sterling Plumbing 882.00254.00 - page 88

    7/50D Plus or 7/50D Contro ller Chapter 8: Appendix 87 ...

  • Sterling Plumbing 882.00254.00 - page 89

    7/50D Plus or 7/50D Contro ller Chapter 8: Appendix 88 8-4 Spare Parts List AC Voltage Quantity Part Number Description 1 A0563932 2.1A Power Supply 1 A0569862 Input Card 1 A0572817 Output Card 2 A0569859 Air Grill with Filter 3 A0541611 Fuse, MDL – .75 4 A0540997 Fuse, MDL – 1 1 A0540993 Fuse, MDL – .5 1 A0505812 Fuse, MDL – 1.25 DC Voltag ...

  • Sterling Plumbing 882.00254.00 - page 90

    7/50D Plus or 7/50D Contro ller Chapter 8: Appendix 89 Warranty Returns Prior to the return of any material, authoriz ation must be given by the manufacturer. A RMS number will be assigned for the equipment to be returned. Reason for requesting the return must be given. All returns are to be shipped prepaid . The invoice number and date or purchase ...

  • Sterling Plumbing 882.00254.00 - page 91

    7/50D Plus or 7/50D Contro ller Chapter 8: Appendix 90 8-8 Technical Assistance (Contact Information) Parts Department Call toll-free 7am–5pm CST [ 800 ] 423- 3183 or call [ 630 ] 595-1060, Fax [630] 475-700 5 The ACS Customer Service Group w ill provide your compa ny with genuine OEM quality parts manufactured to engi neering design specific ati ...

Manufacturer Sterling Plumbing Category Heat Pump

Documents that we receive from a manufacturer of a Sterling Plumbing 882.00254.00 can be divided into several groups. They are, among others:
- Sterling Plumbing technical drawings
- 882.00254.00 manuals
- Sterling Plumbing product data sheets
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All of them are important, but the most important information from the point of view of use of the device are in the user manual Sterling Plumbing 882.00254.00.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Sterling Plumbing 882.00254.00, service manual, brief instructions and user manuals Sterling Plumbing 882.00254.00. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Sterling Plumbing 882.00254.00.

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A complete manual for the device Sterling Plumbing 882.00254.00, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Sterling Plumbing 882.00254.00 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Sterling Plumbing 882.00254.00.

A complete Sterling Plumbing manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Sterling Plumbing 882.00254.00 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Sterling Plumbing 882.00254.00, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Sterling Plumbing 882.00254.00, that we can find in the current document
3. Tips how to use the basic functions of the device Sterling Plumbing 882.00254.00 - which should help us in our first steps of using Sterling Plumbing 882.00254.00
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Sterling Plumbing 882.00254.00
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Sterling Plumbing 882.00254.00 in a specific country, if it was not possible to solve the problem on our own.

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