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Manual Taylor 490

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  • Taylor 490 - page 1

    Model 4 90 Sh ake F reezer Original Ope rating Ins tructions 050271-M 2/96 (Or igi nal Publ icat ion) (Updat ed 12/14/ 11) ...

  • Taylor 490 - page 2

    Com plete this pa ge for quic k refe renc e when ser vice i s requi red: T aylor Dis tributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on data plate : Model Number: Seri al Number: Electric al Specs: V oltage Cycle Phase Maximum Fuse Size: Amps Minimum Wi re Ampacity: Amps Part N umber: E Febr uary, 1996 Tay lo r ...

  • Taylor 490 - page 3

    Table of Cont ents Model 4 90 T able of Contents Section 1 To the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 2 ....................................................... ...

  • Taylor 490 - page 4

    Mode l 490 Table of Cont ents Table of Contents - P age 2 Se ction 7 Impor tant: Operator C heckl ist 18 .............................. During Cl eaning and Saniti zing 18 ......................................... Troubleshooting Bacterial Count 18 ........................................ Regular Maintenance Checks 18 .............................. ...

  • Taylor 490 - page 5

    1 Mode l 490 To the Insta ller 081208 Section 1 To the Installer The f ollowing are general ins tallat ion inst ruct ions. For complet e installat ion details , pleas e see the check out c ard. Installer Safety In all ar eas of t he world, equipment should be installed in ac cordanc e with exis ting local c odes. Please cont act your loc al authori ...

  • Taylor 490 - page 6

    2 Mode l 490 To the Insta ller 1 10328 Air Cooled Units DO NO T obs truc t air intake and dis charge openings: Air cooled unit s r equire a minimum of 6” (152 mm ) of cl earance on bot h sides of the f reezer . I t is recom mended to plac e the rear of t he unit agains t the wall t o prevent recir culat ion of warm air. Failure to allow adequat e ...

  • Taylor 490 - page 7

    3 Mode l 490 To the Insta ller 081 121 S Appliances t hat are perm anently connec ted to f ixed wiring and f or which leak age curr ents m ay exceed 10 m A, partic ularly when disconnect ed or not used f or long periods, or during init ial inst allation, shall have prot ect ive devices such as a GF I, to prot ect against t he leakage of curr ent, i ...

  • Taylor 490 - page 8

    4 Mode l 490 To the Opera tor 0701 12 Section 2 To the Operator The f reezer you have purc hased has been c arefully engineered and manuf act ured to giv e you dependable operat ion. T he Taylor Model 490, when properly operated and c ared f or, will pr oduce a consist ent qualit y product. Lik e all m echanical product s, it will requir e cleaning ...

  • Taylor 490 - page 9

    5 Mode l 49 0 Safety 1 10328 Se cti on 3 Sa fety We, at T aylor Company, ar e concerned about the safet y of the oper ator when he or she com es in contac t wit h the f reezer and its parts . T aylor has gone to ext rem e eff ort s to des ign and manufac tur e built- in safet y f eatures to pr otect bot h you and the serv ice tec hnician. A s an ex ...

  • Taylor 490 - page 10

    6 Mode l 49 0 Safety 081 121 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT oper ate t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT r emove any int ernal oper ating part s (example: fr eezer door, beater , scr aper blades, et c.) unles s all control switc hes are in t he O ...

  • Taylor 490 - page 11

    7 Mo del 490 Op erato r Parts I den ti fi catio n 090807 Section 4 Operator Parts Identif ication Model 490 Figur e 1 Item Descript ion Par t Number 1 Hopper Cover A. X38458-SER 1a Knob-Mi x Cover 025429 2 Gasket- Hopper Cover 038375 3 De flec tor-A ir 048549 Item Descript ion Par t Number 4 Coll ar- Holdi ng 019481 5 Dri p Tray 046275 6 Splash Shi ...

  • Taylor 490 - page 12

    8 Mode l 49 0 O perat or P arts Id ent if icati o n 090807 Beater Door A sssembly Figur e 2 Item Descript ion Par t No. 1 Freezer Door Assembl y X30272-SER 2 Gasket- Door 016672 3 Front Bear ing 013116 4 Beater Assembl y X46233 5 Scraper Bl ade 046237 6 Cli p-Scr aper Blade 046238 Item Descript ion Par t No. 7 Beater Shaf t 036412 8 Seal- Beater Sh ...

  • Taylor 490 - page 13

    9 Mode l 490 Impor tant : To the Opera tor Section 5 Important: To the Operator Indicator Lights: “Add Mix” / “ Mix Out” The “ Mix Low” light is loc ated on t he front of the machine. W hen the light is flashing, it indicat es that the mix hopper has a low supply of m ix and should be ref illed as soon as pos sible. T he Model 490 utili ...

  • Taylor 490 - page 14

    10 Mode l 49 0 O perat in g Pro cedu res Section 6 Operating Procedures The M odel 490 stor es 20 quart s (18. 9 liter s) of mix in the hopper . T he mix f lows by grav ity through an air tube down int o t he freez ing cylinder. Inst ruc tions begin when we ent er t he st ore in the morning and f ind the par ts dis assem bled and laid out to air dr ...

  • Taylor 490 - page 15

    11 Mode l 49 0 O perati n g Proced u res 090807 If blades are in good c ondition, install t he sc raper blade clips on t he scr aper blades. Place t he rear scr aper blade over t he rear holding pin on t he beater (knif e edge to t he outs ide). Holding t he rear blade on the beat er, slide the as sembly into t he freez ing cylinder half way, tail ...

  • Taylor 490 - page 16

    12 Mode l 49 0 O perat in g Pro cedu res 090807 Step 4 Inst all the fre e zer door . P lace the f reez er door gasket into t he groove on t he back of t he freez er door. Slide the f ront bearing over the baf fle rod s o the f langed edge is against the door . DO NOT LUBRICATE THE GASKET OR BEARING. Figur e 10 Inser t t he baff le rod t hrough t he ...

  • Taylor 490 - page 17

    13 Mode l 49 0 O perati n g Proced u res 080507 Step 6 Slide the c enter drip pan into t he hole in the f ront panel. Figur e 14 Step 7 Inst all t he front drip t ray and s plash shield under the door spout. Figur e 15 Sani tizing Step 1 Prepar e an approved 100 PP M sanit izing solut ion (exam ples: 2-1/ 2 gal. [9.5 liters ] of Kay- 5 R or 2 gal. ...

  • Taylor 490 - page 18

    14 Mode l 49 0 O perat in g Pro cedu res Step 4 Place t he cont rol swit ch in the “ WA SH” posit ion. This will cause t he sanitiz ing solution in t he f reezing cylinder to agit ate. Allow the s olution t o agitat e for fiv e minutes . Figur e 17 Step 5 Place an em pty pail beneat h the door spout and raise t he draw arm . Dr aw off all the s ...

  • Taylor 490 - page 19

    15 Mode l 49 0 O perati n g Proced u res 090807 Step 4 Place t he cont rol swit ch in the “ AUT O” pos ition. Rotat e the dr aw valve and lif t t he draw arm to s tart the compre ssor. When the unit cycle s off, the product will be at s erving t emperat ure. Figur e 21 Step 5 Place t he mix hopper cover in pos ition. Note: W hen drawing pr oduc ...

  • Taylor 490 - page 20

    16 Mode l 49 0 O perat in g Pro cedu res 080507 Rinsing Step 1 Pour two gallons (7. 6 liter s) of cool, clean water int o the m ix hopper. Wit h the br ushes prov ided, sc rub the mix hopper , mix inlet hole, and mix level sensing probes. Step 2 Wit h a mix pail beneat h the door spout , place t he contr ol swit ch in the “ WAS H” posit ion and ...

  • Taylor 490 - page 21

    17 Mode l 49 0 O perati n g Proced u res Step 4 Remove t he draw valv e from the f reezer door. Remove t he two o- rings f rom t he draw v alve. Note: T o rem ove o-rings , us e a single serv ice towel to gr asp the o- ring. A pply pres sure in an upward direct ion until t he o-ring pops out of its groove. Wit h the ot her hand, push the t op of t ...

  • Taylor 490 - page 22

    18 Mode l 490 Impor tant : Opera tor C hec klis t 081 121 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizi ng ALWAYS FOLLOW LOCAL HEALTH CODES. Clean in g and san i tiz in g sched ul es are govern ed by fe dera l, sta te , or local re gulator y age ncie s, and mu st be fol l ow ed accord in gl y. I f the un it has a “ Stand ...

  • Taylor 490 - page 23

    19 Mode l 490 Impor tant : Opera tor C hec klis t 051207 j 7. Follow all lubr icating pr ocedures as outlined in “Assembl y”. j 8. On air -cooled unit s, c heck t he condenser for an accum ulation of dirt and lint . Dirty condenser s will reduce t he eff iciency and capacit y of the mac hine. T he condenser s should be cleaned monthly. Remove t ...

  • Taylor 490 - page 24

    20 M odel 4 90 Trouble shooting Guide Section 8 Troubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 1. No product being dispensed ( draw valve open and machine in “AUT O” m ode). a. F reeze-up in t he mix inlet hole. a. Call ser vice t echnician t o adjust m ix hopper tem peratur e. - - - b. Beat er mot or out on reset . b. Allow t h ...

  • Taylor 490 - page 25

    21 Model 4 90 Trouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 6. Drive shaf t stuc k in the drive c oupling. a. Rounded cor ners of drive shaft , coupling or bot h. a. Call ser vice t echnician t o corr ect c ause and replace the nec essary component s. Do not lubricat e hex end of drive sha ft. - - - b. Mix and lubricant collect ed ...

  • Taylor 490 - page 26

    22 M odel 4 90 Trouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 11. Product not feeding into freez ing cylinder . a. I nadequate lev el of m ix in the m ix hopper. a. F ill the mix hopper wit h mix. 14 b. Mix inlet hole f rozen. b. M ix hopper temper atur e needs adjustm ent. Call serv ice tec hnician. - - - ...

  • Taylor 490 - page 27

    23 Mo del 490 Parts Rep lacemen t Sch ed ul e 070925 Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 3M O N T H S EVERY 6M O N T H S ANNUALLY Scraper Bl ade X Dri ve Shaft Seal X Driv e S ha ft O-R ing X Freezer Door Gasket X Front Bear ing X Draw Val ve O-Ring X Whit e Br ist le Br ush, 3” x 7” Inspect & Replace if Necessar y ...

  • Taylor 490 - page 28

    Section 10 Parts List 24 Parts List Mode l 49 0 1 1 1214 + Availabl e Separat ely DESCRI PT IO N PART NUMBER W ARR. CLASS RE MARKS PART S UPDATE BEARING- FRONT 013116 000 BEARING-R EAR SHELL *PLASTIC* 032511 000 +GUIDE-DRIP SEAL 028992 000 +NUT-BRASS BEARING 028991 000 +O-R ING 1- 1/16OD X .070 WALL 018432 000 +WASHER-BEARING LOCK 012864 000 BEARIN ...

  • Taylor 490 - page 29

    25 Mode l 49 0 Parts List + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER CO NDE NSE R-A C-15LX 14HX2. 59T-3RW 046558 103 COUPLING A.-TOR QUE-SHAKE-HEX X47000 103 COUPLI NG-TORQUE-DRIVE 046866 103 COUPLI NG-TORQUE-LOAD-HE X 039397 103 PIN-COUPL ING-TORQUE 039453 103 PIN -STO P-TO RQ UE C OU PLIN G- .725L 042312 ...

  • Taylor 490 - page 30

    26 Parts List Mode l 49 0 + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER BEARING- FRONT 013116 000 GASKET-DOO R 5. 177ID X 5.938OD 016672 000 O- RIN G-1- 1/16 OD X.139W 020571 000 DRAW VALVE O- RIN G-7/ 8 OD X .139W 025307 000 DRIVE SHAFT SEAL-DRIVE SHAFT 032560 000 TOOL-O-RIN G REMOVAL 048260-WH T 000 LABEL-DO ...

  • Taylor 490 - page 31

    27 Mode l 49 0 Parts List + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER PAN EL-SI DE- LEFT * 390* 068906 103 S/N M1094716 & UP 222 PAN EL-SI DE *390* RIG HT 068924 103 S/N M1094716 & UP 222 PANEL-SIDE - LEFT 047006 103 S/N M1094715 & PRIO R 222 PANEL-SIDE - RIGHT 047007 103 S/N M1094715 & PRIO ...

  • Taylor 490 - page 32

    28 Parts List Mode l 49 0 + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER SCR EW-4- 40X1/2 H EX H EAD -3/16 042604 000 SWITCH-PRESSUR E 440 PSI-SOLD 048230 103 135 TRA NS.- 240V PR1/24V S EC 10 VA 030132- 27 103 TRAY-DRIP 14.8 046275 103 TRIM -CORNER LEF T 047002 103 TRIM -CORNER RIGHT 047003 103 TRIM -FRONT 050 ...

  • Taylor 490 - page 33

    29 Mode l 49 0 Parts List + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER 50 HZ BLOCK-TERMINAL 2P L1,N 039421 103 BLOCK-TERMINAL 7P GREEN 024156 103 PULLEY-10 J-11"PD-5/8BORE 025570 103 PULLE Y-10J - 1.25PD -5/8BO R 033141 103 BELT- POLY V -510J 10 047049 000 DIA GR AM-WI RIN G *490* 047730-40 000 COMPRESSO ...

  • Taylor 490 - page 34

    Mode l 49 0 047730-27 Rev. 3/11 ...

  • Taylor 490 - page 35

    Mode l 49 0 047730-33 Rev. 3/11 ...

Manufacturer Taylor Category Frozen Dessert Maker

Documents that we receive from a manufacturer of a Taylor 490 can be divided into several groups. They are, among others:
- Taylor technical drawings
- 490 manuals
- Taylor product data sheets
- information booklets
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All of them are important, but the most important information from the point of view of use of the device are in the user manual Taylor 490.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Taylor 490, service manual, brief instructions and user manuals Taylor 490. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Taylor 490.

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A complete manual for the device Taylor 490, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Taylor 490 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Taylor 490.

A complete Taylor manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Taylor 490 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Taylor 490, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Taylor 490, that we can find in the current document
3. Tips how to use the basic functions of the device Taylor 490 - which should help us in our first steps of using Taylor 490
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Taylor 490
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Taylor 490 in a specific country, if it was not possible to solve the problem on our own.

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