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Manual Crown Boiler BWC150

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Summary
  • Crown Boiler BWC150 - page 1

    BWC Series Direct V ent Condensing Boilers INST ALLA TION SUPPLEMENT FOR BOILERS VENTED WITH CPVC/PVC PIPE These instructions must be afxed on or adjacent to the boiler . Models: • BWC070 • BWC090 • BWC120 • BWC151 • BWC150 • BWC225 W ARNING : Improper installation, adjustment, alteration, service or maintenance can cause property da ...

  • Crown Boiler BWC150 - page 2

    1 ...

  • Crown Boiler BWC150 - page 3

    1 T able of Contents A. V ent System Design 2 B. Assembly of CPVC/PVC Concentric V enting 14 C. Condensate T rap and Drain 20 D. Removing An Existing Boiler From Common Chimney 22 E. Special Requirements For Side-W all V ented Appliances In The Commonwealth of Massachusetts 23 ...

  • Crown Boiler BWC150 - page 4

    2 3 W ARNING Failure to vent this boiler in accordance with these instructions could cause ue gas to enter the building resulting in sever e property damage, personal injury , or death: Use of the BWC boiler with CPVC/PVC venting r equires a special vent kit available from Cr own • Boiler Company . Do not attempt to vent the boiler using eithe ...

  • Crown Boiler BWC150 - page 5

    2 3 T ABLE 1.1: SUMMAR Y OF HORIZONT AL VENTING OPTIONS VENT OPTION # 1 2 3 4 CLASSIFICA TION USED IN THIS MANUAL HORIZONT AL TWIN PIPE HORIZONT AL TWIN PIPE HORIZONT AL TWIN PIPE HORIZONT AL TWIN PIPE ILLUSTRA TED IN FIGURE 1.2 1.3 1.4 1.4 VENT PIPE PENETRA TION THROUGH STRUCTURE W ALL W ALL W ALL W ALL AIR INT AKE PIPE PENETRA TION THROUGH STRUCT ...

  • Crown Boiler BWC150 - page 6

    4 5 Approved vent components and materials - The adaptor kits listed in T able 1.5 are required to connect the venting 2. to the boiler . Starting at the boiler, the rst 30 inches of the vent system, and the rst elbow , must be CPVC . In addition, use only pipe that meets the following standards: CPVC - ASTM F441 • PVC - ASTM D2665 • The ...

  • Crown Boiler BWC150 - page 7

    4 5 FIGURE 1.2: HORIZONT AL CPVC/PVC VENTING, BWC070/090/120/151 (V ent Option #1) FIGURE 1.3: HORIZONT AL CPVC/PVC VENTING, BWC070/090/120/151 (V ent Option #2) ...

  • Crown Boiler BWC150 - page 8

    6 7 Horizontal V ent and Air Intake T erminal Location 6. - Observe the following limitations on the vent terminal location (also see Figure 1.9). When locating a concentric terminal, observe the limitations outlined below for “vent terminals”. V ent terminal must be at least 1 foot from any door , window , or gravity inlet into the building. ? ...

  • Crown Boiler BWC150 - page 9

    6 7 T ABLE 1.5: CROWN CPVC/PVC VENTING COMPONENTS CROWN PN DESCRIPTION USED ON VENT OPTION # COMMENTS 230595 CPVC/PVC VENT KIT , BWC070/090/120/151 1,2,5,6 230596 CPVC/PVC VENT KIT , BWC150 3,7 230597 CPVC/PVC VENT KIT , BWC225 4,8 230873 PVC CONCENTRIC TERMINAL 2,6 Use with BWC070/090/120/151 Only Note: BWC070/090/120/151 may be ordered with compo ...

  • Crown Boiler BWC150 - page 10

    8 9 T ABLE 1.6: CROWN CPVC/PVC VENT KIT CONTENTS CROWN PN DESCRIPTION SIZE QTY PER VENT KIT PN 230595 (BWC070/090/120/151) PN 230596 (BWC150) PN 230597 (BWC225) 230840 CPVC/PVC VENT/INT AKE ADAPTOR 3” 1 0 0 230843 CPVC VENT ADAPT OR 3” 0 1 0 230844 CPVC VENT ADAPT OR 4” 0 0 1 230854 INT AKE ADAPTOR 4” 0 1 1 230841 VENT/INT AKE ADAPT OR GASK ...

  • Crown Boiler BWC150 - page 11

    8 9 FIGURE 1.9a: LOCA TION OF VENT TERMINAL RELA TIVE TO WINDOWS, DOORS, GRADE FIGURE 1.9b: LOCA TION OF VENT TERMINAL RELA TIVE TO METERS AND FORCED AIR INLETS FIGURE 1.9c: POSITIONING VENT TERMINAL UNDER OVERHANGS ...

  • Crown Boiler BWC150 - page 12

    10 11 FIGURE 1.10: SNORKEL TERMINAL CONFIGURA TION FIGURE 1.1 1: EXP ANSION LOOPS FIGURE 1.1 1.b FIGURE 1.1 1.a FIGURE 1.1 1.c ...

  • Crown Boiler BWC150 - page 13

    10 11 FIGURE 1.1 1: EXP ANSION LOOPS T ABLE 1.12: SUMMAR Y OF VER TICAL VENTING OPTIONS VENT OPTION # 5 6 7 8 CLASSIFICA TION USED IN THIS MANUAL VER TICAL TWIN PIPE VER TICAL TWIN PIPE VER TICAL TWIN PIPE VER TICAL TWIN PIPE ILLUSTRA TED IN FIGURE 1.14 1.15 1.16 1.16 VENT PIPE PENETRA TION THROUGH STRUCTURE ROOF ROOF ROOF ROOF AIR INT AKE PIPE PEN ...

  • Crown Boiler BWC150 - page 14

    12 13 FIGURE 1.14: VER TICAL CPVC/PVC VENTING, BWC070/090/120/151 (VENT OPTION 5) FIGURE 1.13: W ALL PENETRA TION CLEARANCES FOR PVC VENT PIPE ...

  • Crown Boiler BWC150 - page 15

    12 13 FIGURE 1.15: VER TICAL CPVC/PVC VENTING, BWC070/090/120/151 (VENT OPTION 6) FIGURE 1.16: VER TICAL CPVC/PVC VENTING, BWC150/225 (VENT OPTIONS 7 & 8) ...

  • Crown Boiler BWC150 - page 16

    14 15 B. Assembly of CPVC/PVC V ent Systems W ARNING Failure to follow the instructions could result in ue gas leakage into the combustion air or indoor air , resulting in unsafe or unreliable operation. All CPVC vent components (supplied with the boiler) must be used for near boiler vent piping before • transitioning to Schedule 40 PVC (ASTM ...

  • Crown Boiler BWC150 - page 17

    14 15 FIGURE 1.17: INST ALLA TION OF VENT/INT AKE ADAPTOR (BWC070/090/120/151) FIGURE 1.18: INST ALLA TION OF VENT AND INT AKE ADAPTORS (BWC150/225) ...

  • Crown Boiler BWC150 - page 18

    16 17 Assemble the vent system, starting at the boiler: 2. The CPVC elbow and the 30” straight section of CPVC provided with the kit must be used before a. transitioning to PVC. If necessary , the 30” straight section of CPVC may be cut at any location and the CPVC elbow inserted between the two resulting segments. When cutting CPVC or PVC pipe ...

  • Crown Boiler BWC150 - page 19

    16 17 Installation of Standard T erminals: 4. Horizontal (T ee T erminals): When using T ee terminals, the inside edge of the run of the T ee must be between 6 and 24” from the wall. a. The run of the T ee must be vertical. (Figure 1.19). b. If desired, the T ees can be attached to the end of the vent and/or intake pipes with eld supplied stai ...

  • Crown Boiler BWC150 - page 20

    18 19 Installation of Optional Crown # 5. 230873 concentric vent terminal - This terminal may be used for either horizontal or vertical venting. Do not attempt to use this terminal on a BWC150 or BWC225. All CPVC supplied with the vent kit must be used prior to connection of the vent system to this terminal. If the vent system is too short to permi ...

  • Crown Boiler BWC150 - page 21

    18 19 FIGURE 1.21: INST ALLA TION OF OPTIONAL CONCENTRIC TERMINAL THROUGH SIDEW ALL FIGURE 1.22: INST ALLA TION OF OPTIONAL CONCENTRIC TERMINAL THROUGH ROOF ...

  • Crown Boiler BWC150 - page 22

    20 21 C. Condensate T rap and Drain Line All condensate which forms in the boiler or vent system collects in the sump under the heat exchanger and leaves the boiler through the condensate trap. This trap allows condensate to drain from the sump while retaining ue gases in the boiler . On some BWC series boilers, this trap is supplied loose and m ...

  • Crown Boiler BWC150 - page 23

    20 21 FIGURE 1.23 : CONDENSA TE PIPING ARRANGEMENT (BWC070/090/120/151) FIGURE 1.24: CONDENSA TE PIPING ARRANGEMENT FOR BWC150, 225 ...

  • Crown Boiler BWC150 - page 24

    22 23 D. Removing an Existing Boiler Fr om a Common Chimney Read this only if the BWC boiler is replacing an existing boiler that is being removed from a common chimney . This section does not apply to the installation of a BWC boiler . In some cases, when an existing boiler is removed from a common chimney , the common venting system may be too la ...

  • Crown Boiler BWC150 - page 25

    22 23 E: Special Requir ements For Side-W all V ented Appliances In The Commonwealth of Massachusetts IMPOR T ANT The Commonwealth of Massachusetts requires compliance with regulation 248 CMR 4.00 and 5.00 for installation of side-wall vented gas appliances as follows: 1. For direct-vent appliances, mechanical-vent heating appliances or domestic ho ...

  • Crown Boiler BWC150 - page 26

    PN: 980034 Rev . 2 10/10 Manufacturer of Hydronic Heating Products P .O. Box 14818 3633 I. Street Philadelphia, P A 19134 T el: (215) 535-8900 • Fax: (215) 535-9736 • www .crownboiler .com ...

Manufacturer Crown Boiler Category Boiler

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- BWC150 manuals
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All of them are important, but the most important information from the point of view of use of the device are in the user manual Crown Boiler BWC150.

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A complete manual for the device Crown Boiler BWC150, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Crown Boiler BWC150 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Crown Boiler BWC150.

A complete Crown Boiler manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Crown Boiler BWC150 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Crown Boiler BWC150, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Crown Boiler BWC150, that we can find in the current document
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4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Crown Boiler BWC150
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Crown Boiler BWC150 in a specific country, if it was not possible to solve the problem on our own.

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