English dropdown-ico

Manual Miller Electric AA40GBU

28 pages 1.48 mb
Download

Go to site of 28

Summary
  • Miller Electric AA40GBU - page 1

    AA40GBU Processes Description Wire Feeder Automatic W elding OM-227 674B 2006 − 08 File: Advanced Manufacturing Systems V isit our website at www.MillerWelds.com ...

  • Miller Electric AA40GBU - page 2

    Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .Mille ...

  • Miller Electric AA40GBU - page 3

    T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc W elding Hazards 1 . . . . . . . ...

  • Miller Electric AA40GBU - page 4

    ...

  • Miller Electric AA40GBU - page 5

    OM-227 674 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y W arning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety me ...

  • Miller Electric AA40GBU - page 6

    OM-227 674 Page 2 Arc rays from the w elding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. ARC RA YS can burn eyes and skin. D Wear an approved welding helmet fitted with a proper shade of fil- ter lenses to protect your face and eyes when welding or watching ...

  • Miller Electric AA40GBU - page 7

    OM-227 674 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit. ...

  • Miller Electric AA40GBU - page 8

    OM-227 674 Page 4 1-5. Principal Safety Standards Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www .global.ihs.com). Recommended Safe Practices for the Preparation for W elding and Cut- ting of Containers and Piping , American Welding Society Standard A W ...

  • Miller Electric AA40GBU - page 9

    OM-227 674 Pa ge 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE A V ANT UTILISA TION fre_som _3/05 Y A vertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symbo les ut ilisés Sy m bole graphique d’av ertis sement ! Attention ! Cette pro- cédur e c omporte d es risques p os ...

  • Miller Electric AA40GBU - page 10

    OM-227 674 Page 6 Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) susceptibles de provo- quer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées pendant le soudage. LES RA YONS D’ARC peuvent entraî- ne r des brûlures aux yeux et à la pe ...

  • Miller Electric AA40GBU - page 11

    OM-227 674 Pa ge 7 2-3 . Dangers s uppl émentaire s en r el ation avec l’install ation, le f onc t i onnement et l a mainte nance Risque D’INCENDIE OU D’EXPLO- SION. D Ne pas placer l’appareil sur , au-dessus ou à proximité de surfaces inflammables. D Ne pas installer l’appareil à proximité de produits inflammables. D Ne pas surcharg ...

  • Miller Electric AA40GBU - page 12

    OM-227 674 Page 8 2-5. Princi pales n orm es d e sécuri té Safety in W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, de Global Engineering Documents (téléphone : 1-877-413-5184, site In- ternet : www .global.ihs.com). Recommended Safe Practices fo r the Preparati on for W elding and Cut- ting of Containers and Piping , American W ...

  • Miller Electric AA40GBU - page 13

    OM-227 674 Page 9 SECTION 3 − INST ALLA TION 3-1. Specifications Model Wire Feed Wire Diameter Range T ype Of Input Power W eight M o d e l Wire Feed Speed Range Wi re Di ame t er R ange T ype Of I npu t P ower Net Ship AA40GBU 50 T o 1400 ipm (1.3 T o 35.6 mpm) .045 T o .062 in (1.1 T o 1.6 mm) 40 VDC, 10 A 16-1/2 lb (7.5 kg) 21-1/2 lb (9.8 kg) ...

  • Miller Electric AA40GBU - page 14

    OM-227 674 Page 10 3-3. T ypical Equipment Location ST-131 138-A 1 W elding Power Source 2 Gas Cylinder 3 Side Beam 4 Weld Control 5 Spool Support 6 Wire Drive Assembly 7 Automatic Welding Gun 1 2 3 4 5 6 7 3-4. Installing Drive Rolls 804 187-A 1 Pressure Assembly Door 2 Drive Roll 3 Ejector Button 4 Drive Roll Carrier Installation Open pressure as ...

  • Miller Electric AA40GBU - page 15

    OM-227 674 Page 1 1 3-5. Installing PD Continuous Wire Guides Ref. 804 192 / 804 188-A . PD Continuous Wire Guides: Should be used with .068/.072 in (1.8 mm) and smaller diameter wire for opti- mal performance. Should be used with PD drive rolls and cannot be used with non-PD (old-style) drive rolls. . 70 series wire guides are not compatible with ...

  • Miller Electric AA40GBU - page 16

    OM-227 674 Page 12 3-6. Installing Non-PD (Old Style) Wire Guides Ref. 804 192-B / 804 188-A Installing wire guides with non- PD (old-style) drive rolls . Non-PD (old-style) wire guides and drive rolls should be used with 5/64 in (2.0 mm) and larger diameter wire. 1 Pressure Assembly Door 2 PD Inlet Guide 3 Intermediate Guide 4 Set Screw 5 Guide Ho ...

  • Miller Electric AA40GBU - page 17

    OM-227 674 Page 13 3-7. Installing Welding Gun 804 189-A 1 Power Clamp Knob 2 Gun Locking T ab 3 Power Pin Groove 4 Gun Connection End Installing gun with Accu-Mate connection Loosen power clamp knob to allow power pin of gun to clear the gun locking tab. When installing gun, the liner should extend into the PD continu- ous guide (or exit guide if ...

  • Miller Electric AA40GBU - page 18

    OM-227 674 Page 14 3-8. Mounting Motor And Connecting Gas Hose And W eld Cable Ref. 804 591-A / Ref. 804 590-A / Ref. 804 183-A . Drive motor must be isolated from weld potential. 1 Insulator Plate When mounting motor , place factory-supplied insulator plate under motor mounting bracket to provide isolation. 2 Customer Supplied Gas Hose 3 Shielding ...

  • Miller Electric AA40GBU - page 19

    OM-227 674 Page 15 3-9. Plug Connections 804 592-A 1 Weld Control 2 Motor Control Cord (Not Supplied) Cord is available in 20 ft (6.1 m), 30 ft (9.1 m) o r 50 ft (15.2 m) lengths. 3 Motor/Drive Assembly T o make connections, align key- way , insert plug, and tighten threaded collar . 1 2 3 ...

  • Miller Electric AA40GBU - page 20

    OM-227 674 Page 16 3-10. Threading W elding Wire And Adjusting Pressure Drive Setting Ref. 804 391-A / Ref. 804 190-A / Ref. 156 798 T ools Needed: 1 Drive Roll Pressure Adjustment Lever 2 Notch In Lever (Indicates Pressure Settings) Pressure drive settings range from 1 to 8 with 8 being the maximum setting. . For aluminum (soft) wire set pressure ...

  • Miller Electric AA40GBU - page 21

    OM-227 674 Page 17 SECTION 4 − MAINTENANCE AND TROUBLESHOOTING 4-1. Routine Maintenance Y Disconnect power before maintaining. n = Check Z = Change ~ = Clean l = Replace * T o be done by Factory Authorized Service Agent Reference Every E very 3 Mt h l Unreadable Labels ~ W eld T erminals nl W eld Cables l Cracked Parts Months n Gun Cable n Gas Ho ...

  • Miller Electric AA40GBU - page 22

    OM-227 674 Page 18 4-3. T roubleshooting T rouble Remedy Electrode wire feeding stops or feeds er- ratically during welding Readjust hub tension and drive roll pressure. ratically during welding. Change to correct size drive roll. Clean or replace dirty or worn drive roll. Incorrect size or worn wire guides. Replace contact tip or liner . See gun O ...

  • Miller Electric AA40GBU - page 23

    OM-227 674 Page 19 SECTION 6 − P ARTS LIST 804 593-A See T able 6-1 Drive Roll & Wire Guide Kits . Hardware is common and not available unless listed. 1 2 3 4 5 6 7 11 12 13 14 15 16 17 18 19 20 22 21 23 24 25 8 9 10 Figure 6-1. Main Assembly Description Quantity Part No. Dia. Mkgs. Item No. Figure 6-1. Main Assembly 1 228 131 CLAMP , motor t ...

  • Miller Electric AA40GBU - page 24

    OM-227 674 Page 20 Description Quantity Part No. Dia. Mkgs. Item No. Figure 6-1. Drive Assembly , Wire (Continued) 15 221 537 CIRCUIT CARD ASSY , motor protection 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 010 493 BUSHING, snap-in nyl .625 ID x .875mtg hole 1 . . . . . . . . . . . . . . . . . . ...

  • Miller Electric AA40GBU - page 25

    OM-227 674 Page 21 See T able 6-1 For Drive Roll & Wire Guide Kits . Hardware is common and not available unless listed. 804 186-A 4 5 6 7 8 3 2 1 9 10 2 11 12 13 14 15 16 17 18 19 20 21 22 Figure 6-2. Drive Assembly , Wire Item No. Diagram marking Part No. Description Quantity 219 080 Figure 6-2. Drive Assembly , Wire (Figure 6-1 Item 4) 1 224 ...

  • Miller Electric AA40GBU - page 26

    OM-227 674 Page 22 UC Groove 083 489 083 490 053 708 ve Rolls r ed) UC Groove 132 957 132 956 132 955 Standard Dri v (4 requir e U Groove 053 701 053 702 053 706 G uides V Groove 053 697 053 698 053 699 olls and G S tyle Drive r equired) Exit Guide 223 517 223 517 223 517 S tyle) Drive R o Guides for Old S t Rolls (1 each r e Intermediate Guide 223 ...

  • Miller Electric AA40GBU - page 27

    Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2006 − 01 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor . The expe ...

  • Miller Electric AA40GBU - page 28

    PRINTED IN USA © 2006 Miller Electric Mfg. Co. 2006 − 01 Miller Elect ric Mfg. Co. An Illinois T ool Wor k s Comp any 1635 W es t Spencer St reet Applet on, WI 5 4914 USA International He adquarters − US A USA Phone: 920-735-4505 Aut o-Att ended USA & Canada F AX : 920-735-4134 Int ernational F A X: 920-735-4125 European Headqua rters − ...

Manufacturer Miller Electric Category Welder

Documents that we receive from a manufacturer of a Miller Electric AA40GBU can be divided into several groups. They are, among others:
- Miller Electric technical drawings
- AA40GBU manuals
- Miller Electric product data sheets
- information booklets
- or energy labels Miller Electric AA40GBU
All of them are important, but the most important information from the point of view of use of the device are in the user manual Miller Electric AA40GBU.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Miller Electric AA40GBU, service manual, brief instructions and user manuals Miller Electric AA40GBU. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Miller Electric AA40GBU.

Similar manuals

A complete manual for the device Miller Electric AA40GBU, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Miller Electric AA40GBU by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Miller Electric AA40GBU.

A complete Miller Electric manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Miller Electric AA40GBU - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Miller Electric AA40GBU, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Miller Electric AA40GBU, that we can find in the current document
3. Tips how to use the basic functions of the device Miller Electric AA40GBU - which should help us in our first steps of using Miller Electric AA40GBU
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Miller Electric AA40GBU
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Miller Electric AA40GBU in a specific country, if it was not possible to solve the problem on our own.

Do you have a question concerning Miller Electric AA40GBU?

Use the form below

If you did not solve your problem by using a manual Miller Electric AA40GBU, ask a question using the form below. If a user had a similar problem with Miller Electric AA40GBU it is likely that he will want to share the way to solve it.

Copy the text from the picture

Captcha
New picture

Comments (0)