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Manual Wilton 7020/7040

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  • Wilton 7020/7040 - page 1

    Operating Instructions & Parts Manual 10-Inch x 16-Inch Horizont al Cut-Of f Band Saw Models 7020/7040 Part No. 9078341 Revision C4 07/03 WMH TOOL GROUP 2420 V ant age Drive Elgin, IL 601237 TEL: 1-888-594-5866 F AX: 1-800-626-9676 www .wmhtoolgroup.com ...

  • Wilton 7020/7040 - page 2

    3 T able of Content s General S pecifications ......................................................................................................... .............................. 5 S pecifications .................................................................................................................................................... ...

  • Wilton 7020/7040 - page 3

    4 Replacement Parts ........................................................................................................................................ 2 1 Parts List - Base .............................................................................................................. ................................ 2 3 Parts List - Head ..... ...

  • Wilton 7020/7040 - page 4

    5 General S pecifications The Wilton Models 7020/7040 Horizontal Cut-Off Bandsaws are ruggedly built, precision machines de- signed for either wet or dry applications. The 2 HP motor along with the worm gear reduction drive train in Capacity 10" Round 10" x 10" Square 9" x 16" Rectangle Speeds 10 0 t o 3 50 fe et pe r m in ...

  • Wilton 7020/7040 - page 5

    6 - Always follow instructions in Operating Instruc- tions and Parts Manual when changing acces- sory tools or parts. - Never modify the machine without consulting Wilton Corporation. Y ou - the Stationary Power T ool User - Hold the Key to Safety . Read and follow these simple rules for best results and full benefits from your machine. Used proper ...

  • Wilton 7020/7040 - page 6

    7 Conductor Length A WG (American Wire Gauge) Number 240 V olt Lines 120 V olt Lines 0 - 50 Feet No. 14 No. 14 50 - 100 Feet No. 14 No. 12 Over 100 Feet No. 12 No. 8 Safety Instructions on Sawing Systems B C D 9. Always wear protective eye wear when operating, servicing, or adjusting machinery . Eyewear shall be impact resistant, protective safety ...

  • Wilton 7020/7040 - page 7

    8 Introduction This manual includes the operating and maintenance instructions for the Wilton 10-inch by 16-inch Cut Off Band Saw , Models 7020/7040. This manual also in- cludes parts listings and illustrations of replaceable parts. Operating Instructions Controls The operating controls for the saw are provided in a control panel on the left side o ...

  • Wilton 7020/7040 - page 8

    9 Raising/Lowering the Saw Head 1. Lift the saw head using the handle on the far left side of the saw head. 2. T o lower the saw head, press the green pushbutton on the right side of the control panel. 3. T o adjust the feed rate, adjust the feed rate control valve knob on the top of the saw head (see figure 3). 4. T o lower the saw head with power ...

  • Wilton 7020/7040 - page 9

    10 A minimum of three teeth should be on the work piece at all times for proper cutting. The blade and workpiece can be damaged if the teeth are so far apart that they straddle the workpiece. For very high production on cutting of special mate- rials, or to cut hard-to-cut materials such as stainless steel, tool steel, or titanium, you can ask your ...

  • Wilton 7020/7040 - page 10

    11 S tarting the Saw W ARNING: NEVER OPERA TE THE SAW WITHOUT BLADE COVERS IN PLACE AND SECURED. CAUTION: MAKE SURE THE BLADE IS NOT IN CON- T ACT WITH THE WORKPIECE WHEN THE MOTOR IS ST AR TED. DO NOT DROP THE SA W HEAD ON THE WORKPIECE OR FORCE THE SA W BLADE THROUGH THE WORKPIECE. 1. Raise the saw head. With the saw motor off, pull the red relea ...

  • Wilton 7020/7040 - page 11

    12 Coolant Flow CAUTION: THE COOLANT PUMP MUST BE SUB- MERGED BEFORE OPERA TING TO PREVENT DAM- AGE T O THE PUMP . 1. The blade guides are fitted with coolant fittings. Coolant is provided to the fittings through intercon- necting tubing. The coolant is dispensed directly onto the saw blade. 2. Adjust the coolant flow valves on the top, rear of the ...

  • Wilton 7020/7040 - page 12

    13 the wheel shoulder . Put a 6-inch length of paper between the blade and the wheel as shown in figure 1 1. The paper should not be cut as it passes be- tween the wheel shoulder and the blade. 9. T urn the single hex adjustment screw a small amount. Repeat the insertion of the paper between the wheel shoulder and the blade until the paper is cut i ...

  • Wilton 7020/7040 - page 13

    14 tion of the disk you have cut from the bar stock. Mea- sure at the top and bottom of the disk. The saw blade can be considered correctly adjusted when the variation measure is no more than 0.012 inch across the face of the disk. If you do not have a piece of 2-inch bar stock avail- able for a test cut, use a larger diameter test piece rather tha ...

  • Wilton 7020/7040 - page 14

    15 1. Ball bearings: the bearings are lubricated and sealed—periodic lubrication is not required. 2. Blade guide bearing: the bearings are lubricated and sealed—lubrication is not required. Inspect periodically . 3. Idler wheel bushing: the bearings are lubricated and sealed—lubrication is not required. Inspect periodically . 4. Lead screw be ...

  • Wilton 7020/7040 - page 15

    16 damaged. 5. Inspect bearings for damage and smooth opera- tion, Replace if faulty . 6. Install the bearing in the idler wheel. Install the idler wheel on the idler shaft. 7. Install the screw , spring washer and washer in the idler shaft. 8. Install the blade (see Changing blades ). Adjusting the Blade Guides The cut-off saw has adjustable blade ...

  • Wilton 7020/7040 - page 16

    17 Refer to Figure 18.1. 1. Remove the cap screw and remove the carbide guide. Discard the carbide guide. 2. Install the replacement carbide guide on the guide bearing support. Install the cap screw . Set the guide so it just contacts the side of the saw blade. 3. Using a machinist's square, check squareness of the blade to the table. Replacem ...

  • Wilton 7020/7040 - page 17

    18 Figure 21: Model 7020 cut-off saw wiring diagram 4. Close the blade cover and secure with four knobs. Electrical Observe the following when connecting to the power source. (The cut-off saw wiring diagrams are pro- vided in Figures 21 and 22.) W ARNING: WIL T ON RECOMMENDS THA T ANY WIR- ING INVOL VING HARD WIRING OF THE SA W T O A BRANCH, OR ANY ...

  • Wilton 7020/7040 - page 18

    19 Figure 24: Model 7040 cut-off saw wiring diagram Figure 25: Connection diagram for 3ph motor ...

  • Wilton 7020/7040 - page 19

    20 T roubleshooting Fault Excessive blade breakage Premature blade dulling Bad cuts (out-of-square) Bad cuts (rough) Probable cause 1. Material loose in vise. 2. Incorrect speed or feed. 3. T eeth too coarse for material. 4. Incorrect blade tension. 5 . Saw blade is in contact with workpiece before the saw is started. 6. Blade rubs on the wheel fla ...

  • Wilton 7020/7040 - page 20

    21 Blade is twisting Unusual wear on side/back of blade T eeth missing/ripped from blade Motor running too hot No coolant flow Excessive speed reducer noise/ vibration 1. Decrease feed pressure. 2. Decrease tension on blade 1. Replace blade guides. 2 . Adjust blade guide bearings. 3 . T ighten blade guide bearing bracket. 1. Use blade with finer to ...

  • Wilton 7020/7040 - page 21

    22 Exploded V iew - Base ...

  • Wilton 7020/7040 - page 22

    23 Parts List - Base 21-1 5519494 Set Screw (5/16"x1/2") 1 22 5712481 Lead Screw Bracket 1 23 5712491 Screw (5/16" x 1/4") 2 23-1 5713931 S pring Washer (5/16") 2 23-2 5713131 W asher (5/16") 2 24 571251 1 Vise Lead Screw 1 24-1 5519710 Key (5x5x20mm) 1 24 A 5514806 Collar with Pin 1 25 5712521 Lead Screw Bracket 1 26 ...

  • Wilton 7020/7040 - page 23

    24 Parts List - Base ITEM P ART NO. NO. DESCRIPTION QTY 46-1 5519498 H ex Ca p Sc re w 4 (5/15" x 5/8") 46-2 5519493 S pring W asher (5/16") 4 46-3 TS-5713131 W asher (5/16") 4 4 7 5712761 Screw (3/8" x 1") 3 4 8 5712771 S pring Washer (3/8") 3 4 9 5712781 Locking Handle 1 50 5712791 Washer (1/2") 1 51 551 15 ...

  • Wilton 7020/7040 - page 24

    25 195 5713261 Control Column 1 196 5713271 Screw (1/4" x 3/4") 2 196-1 5519510 Nut (1/4") 2 197 5713281 Swivel Bushing 1 19 8 5713291 Control Box 1 19 9 571331 1 Control Panel 1 20 0 5713321 Screw (3/16" x 1/4") 6 20 1 5713331 Electric Lamp 1 20 2 5713341 S t art Switch 1 20 3 5713351 S top Switch 1 20 4 5713361 Down Switc ...

  • Wilton 7020/7040 - page 25

    26 Exploded V iew - Head ...

  • Wilton 7020/7040 - page 26

    27 Parts List - Head ITEM P ART NO. NO. DESCRIPTION QTY ITEM P ART NO. NO. DESCRIPTION QTY 79 5713381 Screw (1/4" x 3/8") 1 80 5713391 Blade Wheel Cover 1 80-1 5518109 Label, Wilton Logo 1 0 80-2 551951 1 Label, Blade Size 1 80-3 5519512 Label, W arning 1 80-4 5519513 Label, Glasses 1 81 571341 1 Wire Brush Guard 1 81-1 5519514 Label, Saw ...

  • Wilton 7020/7040 - page 27

    12 6 5713871 Blade Guide T ung. Carb. 2 126-1 5713661 W asher (1/4") 8 126-2 5713651 S pring W asher (1/4) 4 126-3 5519508 Hex Socket Cap Screw 4 (1/4" x 1") 12 7 5713881 Elevating Block 2 127-1 5519508 Hex Socket Cap Screw 4 (1/4" x 1") 127-2 5713651 S pring W asher (1/4") 4 127-3 5713661 W asher (1/4") 4 12 8 57 ...

  • Wilton 7020/7040 - page 28

    Wilton Corporation 300 South Hicks Road Palatine, IL 60067 TEL: 1-888-594-5866 F AX: 1-800-626-9676 22 6 5713401 Screw 2 22 7 5713501 Motor Bracket - Fixed 1 23 0 5713941 Screw (5/16 x 1-3/4) 4 23 1 5712881 S pring W asher (1/2") 4 23 2 5517141 Eccentric Shaft Bushing 2 23 3 5517140 Center Shaft Bushing 2 23 4 5713861 Ball Bearing (6201ZZ) 8 2 ...

Manufacturer Wilton Category Saw

Documents that we receive from a manufacturer of a Wilton 7020/7040 can be divided into several groups. They are, among others:
- Wilton technical drawings
- 7020/7040 manuals
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- information booklets
- or energy labels Wilton 7020/7040
All of them are important, but the most important information from the point of view of use of the device are in the user manual Wilton 7020/7040.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Wilton 7020/7040, service manual, brief instructions and user manuals Wilton 7020/7040. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Wilton 7020/7040.

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A complete manual for the device Wilton 7020/7040, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Wilton 7020/7040 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Wilton 7020/7040.

A complete Wilton manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Wilton 7020/7040 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Wilton 7020/7040, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Wilton 7020/7040, that we can find in the current document
3. Tips how to use the basic functions of the device Wilton 7020/7040 - which should help us in our first steps of using Wilton 7020/7040
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Wilton 7020/7040
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Wilton 7020/7040 in a specific country, if it was not possible to solve the problem on our own.

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