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Manual Troy-Bilt E683F-Horse

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  • Troy-Bilt E683F-Horse - page 1

    Oper ator’ s Man ual Rear-tine PT O Tiller Models 683F — Horse TM E683F — Horse TM ES E683G — Big Red W arning: This unit is equipped with an internal combustion engine and should not be used on or near any unimprov ed f orest-covered, brush- cov ered or grass-co vered land unless the engine’s exhaust system is equipped with a spark arres ...

  • Troy-Bilt E683F-Horse - page 2

    2 For more details about y our unit, visit our website at www .tr o ybilt.com T ABLE OF CONTENTS Content P age Calling Customer Suppor t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Saf ety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Troy-Bilt E683F-Horse - page 3

    This machine meets voluntary saf et y stand ard B71 .8 – 1996 , which is sponsored b y the Outdoor P o wer Equipment Institute , Inc., and is pub lished b y the American National Standards Institute. The e ngine e xhaust from t his pr oduct c ontain s chemi cals kn own to the St ate of Califo rnia t o cause cance r , bir th defe cts or other repr ...

  • Troy-Bilt E683F-Horse - page 4

    S e c t i o n 1 : S a f e t y inspecting, stop the engine and make certain all moving parts have stopped. Disconnect the spark plug wire and prevent it from touching the spark plug to prevent accidental starting. 9. The flap on the tine hood must be down when operating the tiller , unless using the Hiller/Furrower attachment. 10. Never use the till ...

  • Troy-Bilt E683F-Horse - page 5

    5 S e c t i o n 1 : S a f e t y Operating Symbols V ar io us sym bo ls (s ho wn her e, wi th wo rd d e s c r i p t i o n s ) a r e u s e d o n t h e t i l l e r a n d e n g i n e . Y o u r u n i t m a y n o t h a v e a l l o f t h e s y m b o l s . SLOW CHOKE ON CHOKE OFF STOP STOP ROT A TING TINES Decals For your safety and the safety of others, v ...

  • Troy-Bilt E683F-Horse - page 6

    6 Introduction Carefully follow these assembly steps to correctly prepare your tiller for use. It is recommended that you read this Section in its entirety before beginning assembly . NOTE: Three different Horse model tillers are covered in this Manual. Use only the information applicable to your model. Tiller engines vary by model. Y our engine ma ...

  • Troy-Bilt E683F-Horse - page 7

    S e c t i o n 2 : A s s e m b l y 4. Raise handlebars to one of two height settings and tighten the height adjustment lever . Also, make sure all other mounting hardware is securely tightened. NOTE: Fully assembled handlebar assembly should appear as shown in Figure 2-3. STEP 3: Move Tiller Off Shipping Platform 1. Set the Depth Regulator Lever (A, ...

  • Troy-Bilt E683F-Horse - page 8

    8 Figure 2-6: Illustration shows the y oke plates (H), nuts, washers, and screws (A, E, B, F , D , G), bushing (C), and long and shor t links (I, J). A I B C H D E F G Figure 2-10 For war d p osit ion; ro ller (T) res ts under the adjustment bloc k (U). U T Figure 2-11: Neutral position; roller (T) rests against middle area of the adjustment bloc k ...

  • Troy-Bilt E683F-Horse - page 9

    S e c t i o n 2 : A s s e m b l y 9 IMPORT ANT : Check gear oil level in both transmissions after the first 2 hours of new tiller operation, then ever y 30 operating hours thereafter . See Section 5 for instructions. STEP 7: Add Motor Oil to Engine 1. Before adding motor oil, park the tiller on level ground. Level the engine by placing a sturdy blo ...

  • Troy-Bilt E683F-Horse - page 10

    S e c t i o n 2 : A s s e m b l y 10 NOTE: If the battery is put into service after the date shown on the top of the battery , charge for a minimum of one hour at 6-10 amps. Refer to the Maintenence section of this manual for more detailed instructions regarding proper battery charging procedure STEP 1: Connect the Wire Harness Receptacle 1. Before ...

  • Troy-Bilt E683F-Horse - page 11

    Section 3 Features and Controls 11 Introduction This section describes the location and function of the controls and features on your tiller . Refer to Section 4, Operation for detailed operating instructions. Practice using these controls, with the engine shut off, until you completely understand the operation of the controls and feel confident wi ...

  • Troy-Bilt E683F-Horse - page 12

    S e c t i o n 3 : F e a t u r e s a n d C o n t r o l s Verify Position of Clutch Roller When you shift between FORWARD, NEUTRAL and REVERSE, the clutch roller at the base of the Wheels/Tines/ PTO Drive Lever should be positioned as shown in Figures 3-2, 3-3 and 3-4. Verify the position of the clutch roller as you shift the lever . If it is not pos ...

  • Troy-Bilt E683F-Horse - page 13

    Engine Throttle Lever Use the throttle lever (G, Figure 3-1) to adjust engine speed as well as to start and stop the engine. Move the lever away from the STOP position before starting the engine. Engine speeds are variable and range between the F AST and SLOW . Use the STOP position to turn the engine off. NOTE: A secondary throttle lever is locate ...

  • Troy-Bilt E683F-Horse - page 14

    Section 4 Operation INTRODUCTION Read this Section of the manual thoroughly before you start the engine. Then, take the time to familiarize yourself with the basic operation of the tiller before using it in your garden. Find an open, level area and practice using the tiller controls without the tines engaging the soil (put tines in T ravel setting? ...

  • Troy-Bilt E683F-Horse - page 15

    S e c t i o n 4 : O p e r a t i o n Starting the Engine: 1. With the engine off, place the Wheels/ Tines/PTO Drive Lever (Figure 4-2) in the NEUTRAL position. If in the FORWARD position, tap the lever sharply upward, it should automatically move into NEU TRAL pos itio n. 2. Put the Depth Regulator Lever in the T ravel position (lever all the way do ...

  • Troy-Bilt E683F-Horse - page 16

    S e c t i o n 4 : O p e r a t i o n Reconnect the cables and securely tighten to battery posts. The engine will recharge the battery if the batter y is still good. • If you suspect the batter is “dead”, or if the battery is damaged, disconnect, and remove it. Have it checked by a qualified technician. • If battery has been removed, wrap cab ...

  • Troy-Bilt E683F-Horse - page 17

    S e c t i o n 4 : O p e r a t i o n 6. When the tiller moves forward, relax and let the wheels power the tiller along while the tines dig. Walk behind and to one side of the tiller . Walk on the side that is not yet tilled (Figure 4-4). Use a firm grip on the handlebars but keep your arm relaxed. IMPORT ANT : Let the tiller move ahead at its own pa ...

  • Troy-Bilt E683F-Horse - page 18

    S e c t i o n 4 : O p e r a t i o n 4. When the turn is complete, shift to NEUTRAL and lower the handlebars. Move Tines/PTO Clutch Lever back to ENGAGE position and resume forward operation. T ransporting The Tiller Around Y our Property When the engine is running, the tiller’ s powered wheels make moving the tiller to and from the garden easy . ...

  • Troy-Bilt E683F-Horse - page 19

    S e c t i o n 4 : O p e r a t i o n • T urn the vehicle’ s engine off and apply its parking brake. • Position the loading vehicle so that the ramp angle is as flat as possible (the less incline to the ramp, the better) Loading the Tiller 1. Use loading ramps that are strong and wide enough to safely hold the weight of the tiller and the opera ...

  • Troy-Bilt E683F-Horse - page 20

    S e c t i o n 4 : O p e r a t i o n 3. Kneel on left side of tiller . T o create belt slack, reach over to right side of the pulleys and push in at the center of the belt with a finger . At the same time, use your left hand to work the belt part-way onto the lower -front transmission pulley groove (Figure 4-10). 4. Go to the other side of the tille ...

  • Troy-Bilt E683F-Horse - page 21

    S e c t i o n 4 : O p e r a t i o n SL OW GEA R, LO W B EL T RA NGE Fo r: • Tilling in sod. • Tilling in hard clay . • Tilling under standing corn - stalks in tough soil conditions. • Tilling under cover crops. • Preparing a deep seedbed. • Tilling in stony soil. • Tilling under residues and organic matter . • Mixing in fertilizers, ...

  • Troy-Bilt E683F-Horse - page 22

    S e c t i o n 4 : O p e r a t i o n 22 Avoid making footprints Whe n po ssi ble, wa lk o n th e u ntil led sid e of the uni t to av oid maki ng foot pri nts in the fre shl y ti lle d so il ( Fig ure 4-4 ). Foot - pri nts cau se s oil com pact ion tha t c an ham per roo t pe net rati on a nd cont rib ute to soil er osio n. The y ca n a lso “pl ant ...

  • Troy-Bilt E683F-Horse - page 23

    23 B. T errace Gardening: • When a slope is too steep or too short for vertical tilling, it may be necessary to till across the slope and create terraced rows. T erraces are rows that are cut into the side of a slope, creating a narrow , but flat area on which to plant. • On a long slope, you can make several terraces, one below the other . • ...

  • Troy-Bilt E683F-Horse - page 24

    S e c t i o n 4 : O p e r a t i o n 24 POWER COMPOSTING Power composting means tilling under and burying in the soil all manner of organic matter such as crop residues, leaves, grass clippings and cover crops. This material will decompose during the non-growing season and add important natural nutrients to the soil. Begin by composting crop residue ...

  • Troy-Bilt E683F-Horse - page 25

    Y our tiller is a self-contained PTO (Power T ake-Off) Power Unit that was shipped with a tine attachment installed. The tine attachment can be quickly removed and replaced with other optional attachments. The following instructions will familiarize you with your PTO Power Unit. Please read these pages carefully . The following steps explain how to ...

  • Troy-Bilt E683F-Horse - page 26

    IMPORT ANT : Store tine attachment in a level, upright position to prevent gear oil from leaking from the dipstick area. 9. T o keep the tine attachment dog clutch coupling clean, cover with the dust cap (on some attachments) or plastic wrap. 10. The PTO Power Unit is now ready to install other powered or non-powered attachments. See the attachment ...

  • Troy-Bilt E683F-Horse - page 27

    Setting Up Non-Powered Attach- ments 1. Move the Tines/PTO Clutch Lever (Figure 4-22) to DISENGAGE. 2. Move the Wheel Speed Lever (Figure 4-22) to either SLOW or F AST position T o do this, roll the PTO Power Unit while shifting lever until wheels engage. 3. Verify that the Forward Interlock Wire Harness plug is connected to the recep- tacle. Start ...

  • Troy-Bilt E683F-Horse - page 28

    REQUIRED MAINTENANCE SCHEDULE Before Every Ever y Every As PROCEDURE Each 10 25 30 Noted Use Hours Hours Hours Check engine oil level • Every 5 operating hrs. Clean engine cooling system • T est operation of Forward Interlock • Section 4 Safety System Forward Interlock Safety System – • ch eck w ir e c on dit io n, con ne cti on s Check e ...

  • Troy-Bilt E683F-Horse - page 29

    Tighten Bolts and Nuts Check for loose or missing hardware every ten (10) operating hours. Failure to tighten or replace fasteners can cause poor performance, equipment damage or oil leakage. See your Parts Catalog for complete fastener descriptions. Most hardware on your tiller is visible. Pay particular attention to hardw are shown in Figu res 5- ...

  • Troy-Bilt E683F-Horse - page 30

    S e c t i o n 5 : M a i n t e n a n c e IMPORT ANT : Do not allow oil or grease to contact the pulleys, drive belt or reverse disc. This can cause the belt or disc to slip on the pulleys. Lubricate the numbered areas in Figures 5-4 and 5-5, as follows: 1. Oil the wheel shaft between the wheel hubs and the transmission housing (A, Figure 5-4). 2. Oi ...

  • Troy-Bilt E683F-Horse - page 31

    S e c t i o n 5 : M a i n t e n a n c e 3. If the oil level is correct, oil will seep out of the check hole (allow extra time in cold weather). If it does, the level is fine and you should replace the check plug. If no oil seeps out, see Adding or Changing Gear Oil . Checking the Tine Attachment Oil Level IMPORT ANT : T wo different gear oil checki ...

  • Troy-Bilt E683F-Horse - page 32

    S e c t i o n 5 : M a i n t e n a n c e Adding Gear Oil to the PTO Power Unit T ransmission 1. Do steps 1 and 2 of Checking the Power Unit Oil Level on page 32. 2. Using a 3/4" wrench (or socket), remove the bolt securing the handlebar base to the top of the transmission (prop the handlebars first to prevent them from falling). Then, unplug th ...

  • Troy-Bilt E683F-Horse - page 33

    S e c t i o n 5 : M a i n t e n a n c e Drive Belt Maintenance Measuring and Adjusting Drive Belt T ension On a new tiller (or if a new belt is installed), the belt tension will probably need to be adjusted after the first two (2) hours of operation. Thereafter , check belt tension every ten (10) operating hours. Maintaining the right tension is im ...

  • Troy-Bilt E683F-Horse - page 34

    S e c t i o n 5 : M a i n t e n a n c e 3. Insert the belt adjustment tool through the hole in the side of the adjustment block, spacing the ends of the tool equally on both sides (Figure 5-14). Rotate the tool so the slotted end faces down. 4. Place the Wheels/Tines/PTO Drive Lever in FORWARD position. The arms of the clutch control yoke will be r ...

  • Troy-Bilt E683F-Horse - page 35

    S e c t i o n 5 : M a i n t e n a n c e 3. Push belt forward then down until it is looped over the lower pulley (Figure 5-18). Do not yet seat it in either of the lower pulley’ s grooves. HINT : A blunt object, like a ruler , can help you push the belt downward if needed. 4. Move the top half of the belt up and over the rubber reverse disc, but d ...

  • Troy-Bilt E683F-Horse - page 36

    Replacing the Reverse Disc Follow these steps to replace the reverse disc. (If your tiller has a Bumper Attach- ment mounted, it must be removed first.) Removing the Reverse Disc 1. Move Wheels/Tines/PTO Drive Lever in NEUTRAL position. 2. Wedge a 5/16"-thick board between top of engine pulley (avoid contacting reverse disc) and cast iron hous ...

  • Troy-Bilt E683F-Horse - page 37

    Adjusting Reverse Drive: 1. Place Wheels/Tines/PTO Drive Lever in FORWARD position. 2. On left side of tiller , put a 1/2" wrench on the plunger retaining bolt and another 1/2" wrench on the jam nut next to it (Figure 5-27). While holding the bolt steady , loosen the jam nut (counter clock - wise) until it touches the bolt head. 3. T urn ...

  • Troy-Bilt E683F-Horse - page 38

    Single Tine Replacement 1. Move the Wheels/Tines/PTO Drive Lever to NEUTRAL, the Wheel Speed Lever to either F AST or SLOW position, and the Tines/PTO Clutch Lever to ENGAGE. 2. Gently tilt the tiller forward until th e eng ine res ts o n t he g roun d. 3. Rai se t he hood fl ap a t th e b ack of the til ler and tie it up with st ring . 4. Bef ore ...

  • Troy-Bilt E683F-Horse - page 39

    Tine Shaft Maintenance After every 10 operating hours, remove the left- and right-side Bolo Tine holders and clear away dirt and debris that have accumulated on the tine shaft or inside the tine holders. Please follow this main- tenance recommendation, as debris can cause premature wear to the tine shaft and its oil seals. Refer to the previous tin ...

  • Troy-Bilt E683F-Horse - page 40

    Storing Y our Tiller When your tiller won’t be used during the off-season, prepare it for sto rag e wi th the fol lowi ng step s: 1. Clean the tiller and engine. 2. Do routine tiller lubrication and check for loose hardware. 3. Protect the engine from deterioration or damage by referring to the engine storage instructions in your engine manual li ...

  • Troy-Bilt E683F-Horse - page 41

    A p p e n d i x A : T r o u b l e s h o o t i n g T roubleshooting Procedures 1 Wheels/Tines/PTO Drive Lever: A. Lever does not stay in FORWARD– • Drive belt may be too tight. Raise belt adjustment block a little (Sect. 5). • Clutch pawl spring at end of lever may be overstretched. Install new spring. B. Lever hard to shift into REVERSE– ? ...

  • Troy-Bilt E683F-Horse - page 42

    • Hardware holding tine holders to tine shaft may be missing or broken. T o check, remove holders (Sect. 5). • Key for bronze worm gear on tine attach- ment main drive shaft may be missing or broken. 5 Tines T urn, But Wheels Won’t: • Check operation of Wheel Speed Lever (Problem 2). • Hi-Pro key inside wheel clutch may be missing, broken ...

  • Troy-Bilt E683F-Horse - page 43

    43 T roy-Bilt ® PTO Log Splitter OEM-290-258 The T roy-Bilt ® PTO Log Splitter provides you with a convenient and easy means of splitting about a half a cord of wood per hour when working alone. When connected to the PTO Power Unit, the tiller’ s engine runs the splitter’ s hydraulic pump, providing you with 13 tons of steady , unhurried and ...

  • Troy-Bilt E683F-Horse - page 44

    44 REF P ART No. No. DESCRIPTION QTY . REF P ART No. No. DESCRIPTION QTY . 1 647-04006 Lever Assembly–Wheels/Tines/ PTO Drive (Includes Ref. 17) ........ 1 2 1908156 Spring–clutch pawl ....................... 1 3 710-0805 Bolt–hex hd., 5/16-18 x 1-1/2" ...... 3 4 GW-2447 Bushing–3/8" ................................ 3 5 1177548 Lo ...

  • Troy-Bilt E683F-Horse - page 45

    FORWARD INTERLOCK SYSTEM REF P ART No. No. DESCRIPTION QTY . 1 725-04368 Engine Wire Harness Assy–forward interlock system (Incl. one red and one black wire, plug con- nector , neutral switch and PVC tubing. Parts not available separately ................................ 1 2 736-0508 Internal L-Washer 9/16" .............. 1 3 725-0157 Tie– ...

  • Troy-Bilt E683F-Horse - page 46

    P a r t s L i s t MODELS 683F . E683G & E683F REF P ART No. No. DESCRIPTION QTY . REF P ART No. No. DESCRIPTION QTY . 1 GW-9548 Bolt–Hex hd., flanged self-locking Grade 5, 1/2-13 x 3-1/2" ........... 1 2 GW-9119 Knob–handlebar height adjustment 1 3 GW-9120 Ring–retaining (tolerance ring) ..... 1 4 GW-1881 Stud–handlebar height adju ...

  • Troy-Bilt E683F-Horse - page 47

    1 710-3005 Bolt–hex hd., 3/8-16 x 1-1/4" ........ 2 2 GW-1113-1 Bushing–19/64" (.300" lg.) ............ 2 3 710-04049 Bolt–flanged hex, 5/16-18 x 5/8" ... 2 4 712-04065 Nut–hex, 3/8"-16 ........................... 2 5 1900864 Bar–depth regulator ...................... 1 6 GW-9120 Ring–retaining ................. ...

  • Troy-Bilt E683F-Horse - page 48

    P a r t s L i s t MODELS 683F . E683G & E683F WHEEL SPEED LEVER, BEL T DRIVE SYSTEM, ENGINES, WHEELS See Page 44 See Page 52 48 ...

  • Troy-Bilt E683F-Horse - page 49

    WHEEL SPEED LEVER 1 GW-9362 Pin–spring, 1/8" ............................... 1 2 GW-9838 Nut–castle (slotted), 1/2"-20 ............ 1 3 GW-9934 Washer–shoulder , 1/2" ..................... 1 4 GW-9932 Washer–disc spring ......................... 2 5 GW-2628 Lever–wheel speed shift .................. 1 6 1902240 Knob–wheel ...

  • Troy-Bilt E683F-Horse - page 50

    POWER UNIT TRANSMISSION ASSEMBLIES P a r t s L i s t MODELS 683F . E683G & E683F 50 ...

  • Troy-Bilt E683F-Horse - page 51

    TRANSMISSION COVER & SHIFT LEVER BRACKET ASSEMBLIES 1 1186299 Bolt–hex hd., #10-32 x 3/8", self-locking flange ..................... 3 2 GW-9463 Knob–tines/PTO clutch lever , tapered, plastic .......................... 1 3 GW-2263 Detent Plate–tines/PTO clutch lever 1 4 777I20945 Decal–operating instructions, detent plate ......... ...

  • Troy-Bilt E683F-Horse - page 52

    POWER UNIT TRANSMISSION ASSEMBLIES (Continued from page 51) 52 53 P a r t s L i s t MODELS 683F . E683G & E683F ...

  • Troy-Bilt E683F-Horse - page 53

    REF P ART No. No. DESCRIPTION QTY . REF P ART No. No. DESCRIPTION QTY . (continued from page 51) WHEEL SHAFT ASSEMBL Y 61 721-04031 Seal–oil, wheel shaft ..................... 2 62 1909950 Retaining ring–external ................. 2 63 GW-1166-1 Shim–wheel shaft, 1-1/64" inner dia., .062" thick .......................... As Req’d ...

  • Troy-Bilt E683F-Horse - page 54

    TILLER A TT ACHMENT TRANSMISSION ASSEMBLIES NOTE 1: THESE SCREWS HA VE A SPECIAL SEALING DESIGN THA T CAN NOT BE REUSED WITHOUT RISKING THE LOSS OF TRANSMISSION OIL. IF THESE SCREWS ARE LOOSENED OR REMOVED, THEY MUST BE REPLACED WITH NEW HARDWARE. P a r t s L i s t MODELS 683F . E683G & E683F 54 ...

  • Troy-Bilt E683F-Horse - page 55

    1 1915068 Screw–self-sealing,1/4"-20 x 5/8" 5 2 GW-20873 Cover–tiller housing ..................... 1 4 711-04082 Shaft–tiller tine ............................. 1 5 741-3037 Ball Bearing ................................... 2 6 1901976 Worm Gear–bronze, tiller tine shaft .......................................... 1 7 GW-1104 Key? ...

  • Troy-Bilt E683F-Horse - page 56

    BOLO TINE ASSEMBLIES P a r t s L i s t MODELS 683F . E683G & E683F 56 3 3 ...

  • Troy-Bilt E683F-Horse - page 57

    ST ANDARD TILLING TINES 1 1901975 Tine Holder–welded steel, fits left or right sides ..................... 2 2 710-3096 Bolt–hex hd., 3/8-16 x 2" ............ 4 3 712-3000 Locknut–hex, 3/8"-16 .................. 20 6 GW-1270-1 Bolo Tine–single, left hand. Tine is stamped either “EL" or “AL". ......................... ...

  • Troy-Bilt E683F-Horse - page 58

    P a r t s L i s t MODELS E683G & E683F ELECTRIC ST ART SYSTEM 58 ...

  • Troy-Bilt E683F-Horse - page 59

    MODELS E683G & E683F P a r t s L i s t 1 GW-96515 Cable–batter y , positive and negative terminals ................................. 2 2 GW-97020 Boot–terminal insulating ............. 3 3 710-0599 Screw–TT , 1/4-2 x 1/2" ................ 3 4 1186309 Bolt–hex hd., 1/4-20 x 5/8" ......... 2 5 1901894 Wire–recharge (red) ..... ...

  • Troy-Bilt E683F-Horse - page 60

    TRO Y -BIL T TILLER LIFETIME LIMITED W ARRANT Y WHA T PRODUC T All T roy-Bilt branded rear tine walk-behind tillers with gear driv e transmissions. IS COVERED This warranty begins on the date of pur chase and is warranted by T r oy-Bilt LL C for the life of the tiller , to the original purchaser only . WHA T IS COVERED Tr oy-Bilt LL C will, at its ...

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