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Manual KTM 3CM088249GEN

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Summary
  • KTM 3CM088249GEN - page 1

    660 RALLYE FAC.REP. 2007 SPARE PARTS MANUAL: ENGINE ART.NO.: 3C M088249GEN ENGLISH ...

  • KTM 3CM088249GEN - page 2

    ...

  • KTM 3CM088249GEN - page 3

    INDEX 660 RALLYE FAC.REP. 2007 SPECIAL TOOLS 3 x ENGINE CASE 4 x CYLINDER 6 x CRANKSHAFT, PISTON 7 x BALANCER SHAFT 8 x CARBURETOR 9 x CLUTCH 11 x TRANSMISSION I - MAIN SHAFT 12 x TRANSMISSION II - COUNTE RSHAFT 13 x SHIFTING MECHANISM 14 x COOLING SYSTEM 15 x WATER PUMP 17 x 1 ...

  • KTM 3CM088249GEN - page 4

    INDEX 660 RALLYE FAC.REP. 2007 TIMING VALVE 18 x VALVE DRIVE 19 x CYLINDER HEAD 20 x LUBRICATING SYSTEM 22 x OIL FILTER 23 x ENGINE EXHAUST 24 x IGNITION SYSTEM 25 x ELECTRIC STARTER 26 x x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment , technical specifications, pric ...

  • KTM 3CM088249GEN - page 5

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 56012001044 UNIVERSAL MOUNTI NG RACK CPL. 1 2 58329003000 CLUTCH HOLDE R D=160MM LC4'94 1 3 58012005025 MOUNTING SLEEVE D=25MM 1 FOR CRANKSHAFT SEAL L/S 4 58429009000 MAGNETO EXTRACTOR 1 5 58429031000 PROTECTOR CAP F.C RANKSHAFT M16 1 6 58529015102 PISTON RING CO MPRESSOR D=102MM 1 660 ...

  • KTM 3CM088249GEN - page 6

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 5853000054430 ENGINE CASE CPL.W.TRAN.BEAR.04 1 BLACK 3 58530088000 PLUG VISUAL CHECK T RANSMISSION 1 4 0770020020 O-RING 20X2 VITON 1 5 50130027000 DOWEL 19 X15,1X12 1 6 51030026100 DOWEL 17 X 13 X 12 1 7 58530010000 CRANK SHAFT BUSH RA LLYE 2001 2 9 58033097000 NEEDLE BEARING HK 2216 1 10 ...

  • KTM 3CM088249GEN - page 7

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 46 58038019100 OIL DRAIN PLUG M22X1,5 1 47 58038022000 CU-SEAL RING DIN7603-12X18X1,5 4 48 0908120153 PLUG DIN0908-M12X1,5 2 50 58538023000 OIL PRES.SPRING 5 BAR RED 2001 1 51 58038028000 VALVE PISTON D=10MM 1 52 58033090000 NEEDLE BEARING RNA 4903 1 53 0760223270 SHAFT SEAL RING 22X32X7 BSL ...

  • KTM 3CM088249GEN - page 8

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 5853000530030 CYLINDER 102M M 660 RAL. BLA.04 1 BLACK 2 58530035000 CYL. BASE GASKET 0,33MM 2001 1 3 58530043000 STUD M10X75 4 4 0331100003 COLLAR NUT DIN 6923-M10 WS=15 4 5 0402040980 NEEDLE ROL.DIN5402 NR B 4X9,8 2 6 58530014000 DOWEL 10,2X12,5X10 2001 2 04585304 / C065853001 * NEW PART X ...

  • KTM 3CM088249GEN - page 9

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58530018300 CRANKSHAFT CPL. RALLYE 2002 1 HUB 80MM 2 58530015144 CONNECT. RO D REPAIR SET LC4 05 1 640/660 CCM L=141,5MM 4 56530081000 SHIM WASHER 36X48X0,10 x 4 56530081100 SHIM WASHER 36X48X0,15 x 4 56530081300 SHIM WASHER 36X48X0,30 x 5 0888030050 WOODRUFF KEY DIN6888 -3X5X13 1 6 6946005 ...

  • KTM 3CM088249GEN - page 10

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58530057144 BALANCER SHAFT CPL.WAP U RAL.03 1 4 0412174012 CYLIND.ROLL. NJ 203 ECP/C3 2001 2 6 0988172410 SHIM WASHER DIN988-17X24X0,1 2 03585304 / C065853004 * NEW PART X AS REQUIRED 8 BALANCER SHAFT ...

  • KTM 3CM088249GEN - page 11

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58531001000 CARBURETOR 41 00A BSKJ RALLYE06 1 5 57331027044 CARBURETOR COVER WITH GASKET 1 10 57331080000 BRACKET PLATE FOR THR. CABLE 1 11 57331055000 SCREW M 5 X 8 2 12 57331046000 THROTTLE SHAFT CPL. 1 14 57331046050 COIL SPRING TH ROTTLE SHAFT 1 16 57331035051 LINK ARM THROTTLE VALVE CP ...

  • KTM 3CM088249GEN - page 12

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 42 57331020000 NEEDLE VALVE CPL. 1 46 57331155000 DRAIN SCREW FLOAT CHAMBER 1 47 57331060000 COVER ACCELERATO R PUMP 1 49 57331011000 FLOAT CHAMBER CPL. SET 1 52 57331090000 AIR CUT VALVE 2002 1 53 59031059000 COIL SPRING 1 56 57331098000 BREATH.HOSE FCR-MX KEI HIN CPL. 1 60 0965050103 FLAT H ...

  • KTM 3CM088249GEN - page 13

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58532001144 OUTER CLUT. HU B CPL. RALLYE 01 1 2 58532001100 OUTER CLUTCH HUB MILLED 2001 1 3 58332026000 DAMPING ELEMENT '94 8 4 58532000131 PRIMARY GEAR WHEEL 31-T 2001 1 5 58532000079 CLUTCH WHEEL 79-T 2001 1 6 58332028000 BRACKET 57 x 132 x 1,5 '94 1 7 58332112000 STEEL DISK 1, ...

  • KTM 3CM088249GEN - page 14

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58333002000 MAIN SHAFT 15T '94 1 2 56533010300 SOLID GEAR 2.G 15-T (2G3) 1 3 58333004002 IDLER GEAR 3.G 18-T "02 " 1 4 58333006004 SLIDING GEAR 4.G 20-T "04" 1 5 58333008008 IDLER GEAR 5.G 22-T "08 " 1 6 58533021000 NEEDLE BEAR. K22X26X13 DIVIDED 2 7 56533 ...

  • KTM 3CM088249GEN - page 15

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 57533005000 IDLER GEAR 1ST GEAR 33T(1M4)93 1 2 58333113010 IDLER GEAR 2.G 24-T "10 " 1 3 58333007003 SLIDING GEAR 3.G 21-T "03" 1 4 58533009012 IDLER GEAR 4.G 19-T 04 1 5 58333011009 SLIDING GEAR 5.G 18-T "09" 1 6 58533010000 COUNTERSHAFT 15-T 04 1 7 5653301630 ...

  • KTM 3CM088249GEN - page 16

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58534005044 SHIFT SHAFT WELDED 2001 1 2 56534013100 TENSIONING SPRI NG 0,8MM 1 3 58034010000 STEEL WASHER 14 X 28 X 2 1 4 58034014000 RETURN SPRING 1 5 58334020000 SPRING SLEEVE 1 6 0770125020 O-RING 12,50X2,00 NBR 70 2 7 58033027000 V-SEAL RING V-14-A 1 8 58534006000 SPACER SHAFT 2001 1 9 ...

  • KTM 3CM088249GEN - page 17

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58535007000 RADIATOR L/S RALLYE 2001 1 2 58035016000 RADIATOR CAP SMALL 20,3 PSI 1 3 58535008000 RADIATOR R/S RALLYE 2001 1 4 58503007000 RADIATOR PROTECT OR CPL. L/S 01 1 4 58503008000 RADIATOR PROTECTOR CPL. R/S 01 1 7 0991060163 FLAT HEAD SCR. DIN7991-M 6X16 4 8 0085060160 PLASTIC-SCREW ...

  • KTM 3CM088249GEN - page 18

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 50 58535020005 PREFORMED H. 18X25/21X28 50MM 1 51 58535020004 PREFORMED HOSE 30°C URVE 18X25 2 52 58535020006 PREFORMED H.18X25/50 RAD.D-ALU 1 53 58535020002 PREFORMED H. 90°C URVE 18X26 01 1 54 58035024001 RADIATOR HOSE 12 X 3 MM x 60 58535050000 RADIATOR BUSHI NG 2001 2 61 0797050003 TOOT ...

  • KTM 3CM088249GEN - page 19

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 3 0402031780 NEEDLE ROL.DIN5402 NR B 3X17,8 1 4 0760123070 SHAFT SEAL RING 12X30X7 2001 2 6 58535055100 WATER PUMP WHEEL 04 1 7 0471100011 CIRCLIP DIN0471-10X1 1 8 0472030012 CIRCLIP DIN0472-30X1,2 1 9 58535057000 WASHER 10X16X1 A2 (NIRO) 04 1 12 58535053000 WATER PUMP COVER GASKET 20 01 1 13 ...

  • KTM 3CM088249GEN - page 20

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 2 58036014000 TIMING GEAR 17-T 1 3 58336011001 CAMSHAFT GEAR 34-T "01" '94 1 4 58036013000 TIMING CHAIN C107C / 100 LINKS 1 5 58036001000 TIMING CHAIN GU IDE 1 6 58036009000 CHAIN GUIDE SC REW 1 7 0137060003 SPRING WASHER DIN0137 -B 6 1 8 0912060253 AH SCREW DIN0912-M 6X25 2 9 ...

  • KTM 3CM088249GEN - page 21

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58036030000 INTAKE VALVE D=36 MM 2 2 58536031000 EXHAUST VALVE D=32 MM 2001 2 3 57336036000 VALVE SPRING HOLDER GRADED 4 4 58036028000 VALVE-STEAM SEALING 4 6 58536029044 VALVE SPRING KIT RALLYE 2001 4 7 58036032700 VALVE-SPRING RETAINER ALU '95 4 8 58036033000 VALVE COLLET MK7 8 10 58 ...

  • KTM 3CM088249GEN - page 22

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 5853602030023 CYLINDER HEAD CPL. GREY 2003 1 3 58036065100 CU-SEAL RING 6 X 10 X 2 3 4 58036152600 VALVE COVER FRONT '99 1 5 58036052200 VALVE COVER REAR 1 6 58036053000 VALVE COVER GASKET 2 7 58530036100 CYLINDER HEAD GASKET D=102 01 1 8 0603061001 CU-SEAL RING DIN7603-6X10X1 8 10 091 ...

  • KTM 3CM088249GEN - page 23

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 56 0912060653 AH SCREW DIN0912-M 6X65 1 57 0912060703 AH SCREW DIN0912-M 6X70 1 60 0137060003 SPRING WASHER DIN0137 -B 6 6 61 58539010000 STICK COIL HOLD ER 2001 1 62 56535106000 GASKET FOR CONNEC TING ANGLE 1 63 56535006000 CONNECTING A NGLE 1 65 0015060163 HH COLLAR SCRE W M 6X16 WS=8 2 66 ...

  • KTM 3CM088249GEN - page 24

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 2 0402251980 NEEDLEROL.DIN5402 NRA 2,5X19, 8 2 3 0015060203 HH COLLAR SCRE W M 6X20 WS=8 7 5 58038007700 OIL PUMP MIKUNI G-73-10 1 6 58038007755 STOP DISK 8,1 X 15 X 0,5 4 7 0799060000 TAB WASHER DIN6799-RS 6,0 2 8 58438001000 OIL PUMP GEAR 26-T 2 9 58030021000 OILDRAIN PLUG W.MAG. M 12X1, 5 ...

  • KTM 3CM088249GEN - page 25

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58338045100 SCREW TYPE FILTER 1 4 0015060253 HH COLLAR SCRE W M 6X25 WS=8 3 12 54313025000 HOLLOW SCREW M10 X 1 2 20 58038005100 OIL FILTER LONG 1 21 58530041000 OIL FILTER COVER GASKET 2001 1 22 58030008700 OIL FILTER COVER 2001 1 30 58538052044 OIL L.OIL FIL.-OIL COOL.1110MM 1 31 58538043 ...

  • KTM 3CM088249GEN - page 26

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58430087000 ENGINE BREATHER T UBE TOP 1 2 42013037200 HOSE CLAMP GEMI 12/22 4 3 57530090000 BREATHER TUBE ENGI NE '93 1 02585388 / C065853802 * NEW PART X AS REQUIRED 24 ENGINE EXHAUST ...

  • KTM 3CM088249GEN - page 27

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58439005100 FLYWHEEL KOKUSAN GP9128 '97 1 2 58439004000 STATOR KOKUSAN LOOSE '96 1 4 5843000214430 IGNITION COVER CPL. BLACK 04 1 5 58530040000 IGNITION COVER GASKET 2001 1 6 0912050253 AH SCREW DIN0912-M 5X25 3 7 58430095100 INSPECT.GLASS GW 20-7 MI NERAL 1 8 49030090000 DOWEL 9, ...

  • KTM 3CM088249GEN - page 28

    660 RALLYE FAC.REP. 2007 FIG PART NUMBER DESCRIPTION QTY 1 58440001000 E-STARTER ENGINE CP L. LC4-E 1 2 0770250030 O-RING 25,00X3,00 NBR 70 2 5 58440090100 NEEDLE BEARING K30 X 37 X 18 A 1 6 58440020079 FREE-WHEEL-GEAR 79-T 1 7 58440026000 FREE-WHEEL FWD 332008 BLS 1 8 58440025000 FREEWHEEL HUB 1 9 0912060121 AH SCREW DIN0912-M 6X12 12.9 4 10 58440 ...

  • KTM 3CM088249GEN - page 29

    NOTICE 660 RALLYE FAC.REP. 2007 ...

  • KTM 3CM088249GEN - page 30

    NOTICE 660 RALLYE FAC.REP. 2007 ...

  • KTM 3CM088249GEN - page 31

    ...

  • KTM 3CM088249GEN - page 32

    KTM-Sportmotorcycle A G A-5230 Mattighofen www.ktm.at Art.Nr.: 3CM088249GEN 8/2006 *3CM088249GEN* 3CM088249GEN KTM Group Partner ...

Manufacturer KTM Category Automobile Parts

Documents that we receive from a manufacturer of a KTM 3CM088249GEN can be divided into several groups. They are, among others:
- KTM technical drawings
- 3CM088249GEN manuals
- KTM product data sheets
- information booklets
- or energy labels KTM 3CM088249GEN
All of them are important, but the most important information from the point of view of use of the device are in the user manual KTM 3CM088249GEN.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals KTM 3CM088249GEN, service manual, brief instructions and user manuals KTM 3CM088249GEN. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product KTM 3CM088249GEN.

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A complete manual for the device KTM 3CM088249GEN, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use KTM 3CM088249GEN by users. Manuals are usually written by a technical writer, but in a language understandable to all users of KTM 3CM088249GEN.

A complete KTM manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual KTM 3CM088249GEN - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the KTM 3CM088249GEN, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the KTM 3CM088249GEN, that we can find in the current document
3. Tips how to use the basic functions of the device KTM 3CM088249GEN - which should help us in our first steps of using KTM 3CM088249GEN
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with KTM 3CM088249GEN
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of KTM 3CM088249GEN in a specific country, if it was not possible to solve the problem on our own.

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