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Manual Chicago Electric 92496

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  • Chicago Electric 92496 - page 1

    HEA VY DUTY O XY - A CETYLENE WELDING OUTFIT ASSEMBL Y AND OPERA TING INSTR UCTIONS Model 92496 Diagrams within this manual may not be drawn proportionally . Due to continuing improvements, actual product may differ slightly from the product described herein. Distributed exclusively by Harbor Freight T ools ® . 3491 Mission Oaks Blvd., Camarillo, ...

  • Chicago Electric 92496 - page 2

    SKU 92496 P A GE 2 PR ODUCT SPECIFICA TIONS SA VE THIS MANU AL Y ou will need this manual f or the safety warnings and precautions, assembl y , ope rat in g, i nsp ect ion , m ain ten anc e and c lea nin g pr oc edu res , pa rts list a nd ass emb l y diag ram. K eep yo ur i n voic e wit h th is ma nual. Writ e the in v oice number on the inside of ...

  • Chicago Electric 92496 - page 3

    SKU 92496 P A GE 3 3. Keep b ystander s, children, and visitor s awa y while operating a po wer tool. Distractions can cause y ou to lose control. Protect others in the work area from debris such as chips and spar ks. Pro vide barriers or shields as needed. PERSONAL SAFETY 4. Stay alert. W atch what you are doing, and use common sense when operatin ...

  • Chicago Electric 92496 - page 4

    SKU 92496 P A GE 4 T OOL USE AND CARE 14. Store idle tools out of reach of children and other untrained per sons. T ools are dangerous in the hands of untrained users . 15. Maintain tools with care . Keep cutting tools sharp and c lean. Pr op er ly maintained tools with a shar p cutting edge are less likely to bind and are easier to control. Do not ...

  • Chicago Electric 92496 - page 5

    SKU 92496 P A GE 5 SPECIFIC SAFETY R ULES 1. Maintain labels and nameplates on the Heavy Duty W elding Kit. These carr y impor tant inf or mation. If unreadab le or missing, contact Harbor F reight T ools f or a replacement. 2. Maintain a safe w orking en vironment. K eep the work area well lit. Mak e sure there is adequate surrounding workspace. A ...

  • Chicago Electric 92496 - page 6

    SKU 92496 P A GE 6 7. Read and understand all instructions and saf ety precautions as outlined in the manufacturer’ s manual f or the material you will weld or cut. 6. Alwa ys keep the W elding Hoses (D1A, or D1B) a way from mo ving parts on the tool. Examine the W elding Hoses f or cuts, b ur ns , or worn areas bef ore each use . If any damaged ...

  • Chicago Electric 92496 - page 7

    SKU 92496 P A GE 7 8. Proper c ylinder care. Secure cylinders to a car t, wall, or post, to pre v ent them from f alling. All cylinders should be used and stored in an upright position. Ne v er drop or strike a cylinder . Do not use cylinders that ha v e been dented. Cylinder caps should be used when mo ving or stor ing cylinders . Empty cylinders ...

  • Chicago Electric 92496 - page 8

    SKU 92496 P A GE 8 UNP A CKING When unpac king, chec k to mak e sure all the par ts sho wn on the P ar ts Lists on pa ges 15-19 are included. If an y par ts are missing or brok en, please call Harbor F reight T ools at the number sho wn on the cov er of this manual as soon as possible . ASSEMBL Y AND OPERA TING INSTRUCTIONS For additional inf ormat ...

  • Chicago Electric 92496 - page 9

    SKU 92496 P A GE 9 5. IMPORT ANT! The Pressure Adjusting Scre w (18) on the Acetylene Regulator and the Pressure Adjusting Screw (A18) on the Oxygen Regulator should be opened slig htly b y turning co unte rclo c kwis e to re lie ve pr essu re on t he Regula tor diaphr ag ms bef ore opening the cylinder v alv es . If this is not done , pressure fro ...

  • Chicago Electric 92496 - page 10

    SKU 92496 P A GE 10 y our gas supplier immediately . (See Figure F .) 7. Connect the Cutting Attachment (par ts C1- C27) to the T orc h Han dle (par ts B1-B10 ). Alwa ys check the Connector (C23) and Coupling Nut (C22) f or damage or oil. If either are f ound, discontinue use and contact y our gas supplier . T ORCH HANDLE (P ARTS B1-B10) RED (A C) ...

  • Chicago Electric 92496 - page 11

    SKU 92496 P A GE 11 W ARNING! NEVER set the Acetylene Regulator (parts 1-19) to a deliver y pressure above 15 PSI. (See Figures I, J, and K.) Metal Thickness Tip Size Oxygen Pressure P .S.I.G. Acetylene Pressure P .S.I.G. 1/64” - 3/64” 00 3 Min. Max. Min. Max. 5 3 5 1/32” - 5/64” 3/64” - 3/32” 1/16” - 1/8” 1/8” - 3/16” 3/16” - ...

  • Chicago Electric 92496 - page 12

    SKU 92496 P A GE 12 9. T o deter mine the proper Acetylene Regulator (par ts 1-19) pressure and Oxygen Regulator (par ts A1-A20E) pressure f or neutral flame adjusting, ref er to Figures I, and K . PRE-HEA T O XYGEN CONTROL V AL VE (C26) O XYGEN CONTROL V AL VE (B8 with O X Label (B9)) A CETYLENE CONTR OL V AL VE (B8 with A C Label (B10)) FIGURE L ...

  • Chicago Electric 92496 - page 13

    SKU 92496 P A GE 13 14. Open the Acetylene Control V alv e (B8 with A C Label (B10)) about 1/4 tur n, and ignite the acetylene gas coming out of the Nozzle (par t D4). 15. Slowly open the Acetylene Control V alve (B8 with A C Label (B10)) fur ther until the smoke subsides and the flame jumps a w a y from the end of the Nozzle (par t D4) slightly . ...

  • Chicago Electric 92496 - page 14

    SKU 92496 P A GE 14 INSPECTION, MAINTENANCE, AND CLEANING 1. W ARNING! Make sure the W elding Kit is cool to the touc h and disconnected from its o xygen and acetylene cylinders bef ore perf orming any inspection, maintenance, or c leaning pr ocedures. 2. BEFORE EA CH USE, inspect the general condition of the W elding Kit. Check f or loose scre ws, ...

  • Chicago Electric 92496 - page 15

    SKU 92496 P A GE 15 P ARTS LIST AND DIA GRAM 1 - A CETYLENE REGULA T OR NO TE: Some par ts are lis ted and sho wn f or illustra tion pur poses onl y , and are not a v ailab le individually as replacement par ts. Note: When ordering par ts from th is p ar ts l is t a nd d ia gra m alwa ys take the number from the No. column (on the left). For exampl ...

  • Chicago Electric 92496 - page 16

    SKU 92496 P A GE 16 NO TE: Some par ts are listed and sho wn f or illustration purposes only , and are not av ail- able individually as replacement parts. P ARTS LIST AND DIA GRAM 2 - O XYGEN REGULA T OR Note: When order ing par ts from this par ts list and diagram alwa ys take the number from the No. c ol umn (on the left) and add a suffix of A t ...

  • Chicago Electric 92496 - page 17

    SKU 92496 P A GE 17 NO TE: Some par ts are listed and sho wn f or illustration purposes only , and are not av ail- able individually as replacement parts. P ARTS LIST AND DIA GRAM 3 - T ORCH HANDLE Note: When order ing par ts from this par ts list and diagram alwa ys tak e the number from the No. column (on the left) and add a suffix of B to the b ...

  • Chicago Electric 92496 - page 18

    SKU 92496 P A GE 18 NO TE: Some par ts are listed and sho wn f or illustration purposes only , and are not av ail- able individually as replacement parts. P ARTS LIST AND DIA GRAM 4 - CUTTING A TT A CHMENT Note: When ordering par ts from this par ts list and diagram alw a ys take the number from the No. column (on the left) and add a suffix of C t ...

  • Chicago Electric 92496 - page 19

    SKU 92496 P A GE 19 NO TE: Some par ts are listed and sho wn f or illustration purposes only , and are not av ail- able individually as replacement parts. P ARTS LIST AND DIA GRAM 5 - A CCESSOR Y P AR TS Note: When order ing par ts from this par ts list and diagram alwa ys tak e the number from the No. column (on the left) and add a suffix of D to ...

  • Chicago Electric 92496 - page 20

    SKU 92496 P A GE 20 LIMITED 90 D A Y W ARRANTY Harbor F reight T ools Co . mak es e v er y eff or t to assure that its products meet high quality and dur ability standards, and warrants to the or iginal purchaser that this product is free from def ects in materials and w orkmanship f or the period of 90 da ys from the date of purchase . This warr a ...

Manufacturer Chicago Electric Category Welder

Documents that we receive from a manufacturer of a Chicago Electric 92496 can be divided into several groups. They are, among others:
- Chicago Electric technical drawings
- 92496 manuals
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All of them are important, but the most important information from the point of view of use of the device are in the user manual Chicago Electric 92496.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Chicago Electric 92496, service manual, brief instructions and user manuals Chicago Electric 92496. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Chicago Electric 92496.

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A complete manual for the device Chicago Electric 92496, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Chicago Electric 92496 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Chicago Electric 92496.

A complete Chicago Electric manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Chicago Electric 92496 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Chicago Electric 92496, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Chicago Electric 92496, that we can find in the current document
3. Tips how to use the basic functions of the device Chicago Electric 92496 - which should help us in our first steps of using Chicago Electric 92496
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Chicago Electric 92496
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Chicago Electric 92496 in a specific country, if it was not possible to solve the problem on our own.

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