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Manual Grizzly G0459

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  • Grizzly G0459 - page 1

    MO DE L G0 4 59 1 2 " DR U M S A NDE R O W NER ’S MANU AL COPYRIGHT © O CTOBER, 20 05 BY GRIZ ZL Y INDUSTRIAL , INC., R EVISED MA Y , 20 07 ( BL) W AR NI NG : NO PO RT IO N O F TH IS M ANUAL MA Y B E REPRO DU CED I N ANY S HAPE OR FOR M W IT HO UT TH E WRI T T EN APPROV AL OF G RI Z ZL Y I ND UST RI AL , I NC. # BL7307 PRIN TED IN T AIWAN ...

  • Grizzly G0459 - page 2

    Sa f ety Lab e l P l a c em e n t The safety labels on this machine warn and indicate how to protect the operator or bystander from machine hazards. The machine owner MUST maintain the original label location and readability. If a label is removed or becomes unreadable, REPLACE the label before using the machine. For new labels, contact Grizzly Ind ...

  • Grizzly G0459 - page 3

    T able of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ............................. ...

  • Grizzly G0459 - page 4

    SECTION 7: SERVICE ................................................................................................................... 23 Troubleshooting ........................................................................................................................ 23 Gauge Blocks ........................................................... ...

  • Grizzly G0459 - page 5

    G04 59 1 2" Drum Sander -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location l ...

  • Grizzly G0459 - page 6

    - 4- G0 459 1 2 " Drum Sander                  ? ...

  • Grizzly G0459 - page 7

    G04 59 1 2" Drum Sander -5 - H Figure 1. Front view, Model G0459. A. Top Cover B. Cover Lock Knob C. Dust Port D. Handle E. Crank Handle F. Depth Scale G. Drum Sander Frame H. ON/OFF Switch I. Variable Speed Control J. Conveyor Belt Identi fi cat ion G F E D C B A J I ...

  • Grizzly G0459 - page 8

    - 6 - G04 59 1 2" Drum Sand er 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. D O NO T wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wear non-slip foo ...

  • Grizzly G0459 - page 9

    G04 59 1 2" Drum Sander - 7 - 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and ...

  • Grizzly G0459 - page 10

    -8- G04 59 1 2" Drum Sander A ddit ion al Safe t y fo r Dru m Sanders 6. DUST COLLECTION SYSTEM . Never operate the sander without an adequate dust collection system in place and run - ning. 7. BE ATTENTIVE . N ever leave the machine running unattended. 8. REPLACING SANDING PAPER . Replace sanding paper when it becomes worn or damaged. 9. EXPE ...

  • Grizzly G0459 - page 11

    G04 59 1 2" Drum Sander -9 - Figure 2 . T ypic al t ype 5- 1 5 plug and receptacle. Serious perso nal injur y could o ccur if you connect the m achine to the power source before y ou have co mpleted the set up pro - cess . DO NOT co nnect t he machine to the power source until instructed to do so. 1 1 0 V Operati on Am per age Dra w The a 1 1 ...

  • Grizzly G0459 - page 12

    - 1 0 - G0459 1 2" Drum Sander The Model G0459 was carefully packed when it left our warehouse . If you discov er the machine is damaged after you hav e sig ned for deliver y , please immed iately call Customer Service at ( 5 70) 546 - 96 63 for advice. Sav e the co ntainers and all packing materials for possible inspect ion by the carrier or ...

  • Grizzly G0459 - page 13

    G04 59 1 2" Drum Sander - 1 1 - In v en t or y After all t he par ts hav e been remov ed from the two box es, you should have the following items: Box 1: ( Figure 3 ) Qt y A . Drum Sander .............................................. 1 B. Crank Hand le ............................................. 1 C. 2 1 ⁄ 2 " Dust Port ............. ...

  • Grizzly G0459 - page 14

    - 1 2- G0459 1 2" Drum Sander P la ci ng Sander T o p lace the sa nder in a p ermanent loc ation : 1. With an assistant's help, lift the sander out of the box and move it to your predetermined location. Th e M od e l G 0 4 59 i s a heav y machine ( 1 39 lb s. ) . DO NOT ov er- exert your - self while unpacking or movi ng your machine — ...

  • Grizzly G0459 - page 15

    G04 59 1 2" Drum Sander - 1 3 - Ins tal l in g Cra nk Hand le Compone nts and Hard ware Ne ede d : Qt y Crank Hand le .................................................... 1 The crank handle is installed on the front right lif t screw s haft, and is held in place with t wo set screws already t hreaded into the handle. T o m ount t he handwhe el ...

  • Grizzly G0459 - page 16

    - 1 4- G 0459 1 2" Drum Sander T est Ru n Now that the machine is connected to the pow er source, it is impor tant to per form a test run to mak e sure all the controls are working prop erly . Before st ar ting the sand er , make sure you hav e pe rforme d the prece ding assembly and adjustme nt instructions, and you hav e read through the res ...

  • Grizzly G0459 - page 17

    G04 59 1 2" Drum Sander - 1 5 - Damag e to your eyes, lungs, and ear s could re su lt f ro m using this m ac hin e wit ho ut prope r protect ive ge ar . Always wear safet y glasses , a re spirator , and hearing protection when op erating this machine. Lo o s e h ai r a n d c lo t h - ing could get caught in machiner y and c ause s eri - ous pe ...

  • Grizzly G0459 - page 18

    - 1 6 - G0 459 1 2 " Drum Sander V ar iable Sp ee d The variable speed knob allows you to increase the feed rate from 0–15 FPM. The correct speed to use depends on the type of stock you are using (hardwood vs. softwood) and the stage of finish you are at with that workpiece. As a general rule, a slower feed rate will sand the surface smoothe ...

  • Grizzly G0459 - page 19

    G04 59 1 2" Drum Sander - 1 7 - DO NOT sand more than one board at a time. Minor variations in thickness can cause one board to be propelled by the rapidly spinning sanding drum and ejected from the machine. NEVER stand directly in front of the outfeed area of the machine. Failure to do so could result in severe personal injury. To sand a work ...

  • Grizzly G0459 - page 20

    - 1 8 - G04 59 1 2" Dr um Sander P aper Repla cement Figure 12. Sandpaper ends taped on Model G0459. 4. Use the old sandpaper as a pattern to cut out the new sandpaper, or use the pattern in Figure 11 , to cut the sandpaper to the nec- essary shape. Figure 11. Sandpaper pattern.             ...

  • Grizzly G0459 - page 21

    G04 59 1 2" Drum Sander - 1 9 - SE CTION 5 : A CC ESS ORI ES PRO-STICK ® Sanding Pad Extend the life of your sandpaper! Just feed this crepe-rubber cleaning pad through your drum sander to remove dust build-up from the sandpa - per without damage. Size Model 12" X 15" X 3 ⁄ 4 " ........................................ H7331 G ...

  • Grizzly G0459 - page 22

    -20- G 0459 1 2" Drum Sander G1163—1HP Dust Collector Effective dust c ollection not only keeps you r shop cleaner and more pleasant to work in, it can also keep you healthier . 1 HP motor , 450 CFM, 2 cu bic feet bag capacit y , 1 3 1 ⁄ 2 " x 2 4 " bag size , and 4 " intak e ho le make this a great com panion to your new sa ...

  • Grizzly G0459 - page 23

    G04 59 1 2" Drum Sander - 21 - Alwa ys disconnec t power to th e ma chi ne bef or e per forming maintenance. Failure to do t his may result in serious person - al injury . The chain should be lubricated periodic ally with a light machine oil. Motor bearings nee d no lubri - cation. Use only ade quat e lubrication. T oo much lubricant will a t ...

  • Grizzly G0459 - page 24

    -22- G0459 1 2" Dr um Sander T able Lif t S crews : These should be lubric ated with lithium grease every six months. Clean the table lift screws ( Figure 21 ) and rub lithium grease onto the threads. Move the table up or d own to spread the grease thoroughly ov er the threads. Failure to routinely inspect your drum sander for damage and wear ...

  • Grizzly G0459 - page 25

    G04 59 1 2" Drum Sander -23- SE CTION 7 : SER VICE Symptom Possible Cause Possible Solution Mac hine does not star t or a brea ker tri ps. 1. Plug or receptacle is at fault or wired incor - rectly. 2. Start capacitor is faulty. 3. Motor connection is wired incorrectly. 4. Power supply is faulty, or is switched OFF. 5. Centrifugal Switch is at ...

  • Grizzly G0459 - page 26

    -2 4- G 0459 1 2" Drum Sander Symptom Possible Cause Possible Solution Mac hine s tall s or is und erp owered. 1. Dust collection ducting is at fault. 2. Low power supply voltage. 3. Belt is slipping. 4. Motor connection is wired incorrectly. 5. Plug or receptacle is at fault. 6. Pulley or sprocket is slipping on shaft. 7. Motor bearings are a ...

  • Grizzly G0459 - page 27

    G04 59 1 2" Drum Sander -25- Symptom Possible Cause Possible Solution Shor t V-be lt lifes - pan. 1. Pulleys not aligned correctly. 2. Improperly tensioned. 1. Align pulleys ( Page 27 ). 2. Properly tension V-belts ( Page 26 ). C o n ve yo r s l i p s und er l oad. 1. Conveyor is too loose. 2. Too much load. 1. Tension conveyor ( Page 28 ). 2. ...

  • Grizzly G0459 - page 28

    -26- G0 459 1 2 " Drum Sander T o ols Ne ede d : Qt y Hex Wrench 6mm .............................................. 1 Wrench 12mm ................................................... 1 Straightedge ...................................................... 1 Ruler .................................................................. 1 Phillips Head Sc ...

  • Grizzly G0459 - page 29

    G04 59 1 2" Drum Sander - 27 - Re mov al/ Rep lac eme nt Replace t he V - belt if you notice fraying, cracking, glazing, or any other damage. A worn / damaged V -belt will not provide optimum power transmis - sion from the motor to the drums. V -belt r emoval and replacement is simply a ma t ter of loosening the V -belt, rolling it of f of the ...

  • Grizzly G0459 - page 30

    -28- G04 59 1 2" Drum Sand er T o ols Ne ede d : Qt y Wrench 19mm ................................................... 1 Phillips Head Screwdriver #2 ............................ 1 Te nsi oni ng The conv ey or may slightly stretch with c ontinued use and will ev entually need to be tensioned. This is most obvious if the conv ey or st art s slip ...

  • Grizzly G0459 - page 31

    G04 59 1 2" Drum Sander -29- T o ols Ne ede d : Qt y Hex Wrench 4mm .............................................. 1 Wrench 19mm ................................................... 1 Wrench 10mm ................................................... 1 Socket 14mm .................................................... 1 Measuring Tape .............. ...

  • Grizzly G0459 - page 32

    -3 0 - G04 59 1 2" Drum Sander 6. Lower the table one full turn of the crank han- dle. Wait until the chain starts moving before starting to count the crank handle rotation. 7. Starting at one end, place a 0.002" feeler gauge between the sanding drum and the gauge block. (The feeler gauge should slide with moderate resistance, without for ...

  • Grizzly G0459 - page 33

    G04 59 1 2" Drum Sander -3 1 - Howe ve r , you can only minimiz e snipe so much before the workpiec e will slip or kick out, causing a hazard to the opera tor . If this happ ens, you hav e raised the pressure rollers too high for them to function as intended — the pressure rollers MUST be lowe red to prev ent injur y . T o ols Ne ede d : Qt ...

  • Grizzly G0459 - page 34

    -32- G0459 1 2" Drum Sander Note : Y ou may o pen the side cov ers to gai n better acc ess fo r the following adjustm ents. This is not r equ ir ed. 6. Turn a lower adjustment bolt on one side of a pressure roller clockwise to lower that end of the pressure roller until it touches the gauge block. 7. Repeat Step 6 for the opposite side of the ...

  • Grizzly G0459 - page 35

    G04 59 1 2" Drum Sander -33 - 5. Loosen the chain by loosening the hex nut on the bottom of the idler roller sprocket shown in Figure 38 . Figure 37. Marking sprocket tooth and chain. T o ols Ne ede d : Qt y Hex Wrench 6mm .............................................. 1 Wrench/Socket 12mm ....................................... 1 Chalk, Corre ...

  • Grizzly G0459 - page 36

    -3 4- G0 459 1 2 " Drum Sander T o ols Ne ede d : Qt y Hex Wrench 6mm .............................................. 1 Wrench/Socket 19mm ....................................... 1 Wrenches/Sockets 14mm ................................. 2 Wrench/Socket 12mm ....................................... 1 Wrench 10mm .................................. ...

  • Grizzly G0459 - page 37

    G04 59 1 2" Drum Sander -35 - Figure 42. Drum sander disassembled to Step 8 . 9. Remove the sanding drum (4 lock nuts and 4 flat washers) and V-belt ( Figure 43 ). 7. Remove the rear panel. 8. Loosen the hex bolts securing the motor bracket to the frame, raise the motor and remove the V-belt from the motor pulley ( see Page 27 for help). The d ...

  • Grizzly G0459 - page 38

    -3 6 - G0459 1 2" Drum Sander 11. Mark the top of the table lift screws with arrows (all pointing in same direction) and mark the screws with liquid correction fluid above the mounting bracket ( Figure 45 ). Later, when you reassemble the conve yor table, you can use these marks to reset the table height close to the current position. Figure 4 ...

  • Grizzly G0459 - page 39

    G04 59 1 2" Drum Sander -37 - Figure 50. Conveyor belt removed from table. Figure 49. Rear left roller bracket loosened. 20 . Remove the conveyor motor chain. 21. Remove the conveyor motor (2 cap screws) and the rear roller bracket (2 cap screws) shown in Figure 49 . 22. Remove the rear roller. 23. Remove the front left roller bracket (2 cap s ...

  • Grizzly G0459 - page 40

    -3 8- G0 459 1 2 " Drum Sander Figure 51. Worm wheel and worm gear. 35. Reinstall and secure the brace. 36. Try moving the conveyor table up and down. 37. Continue adjusting the worm wheel and worm gear until the crank handle raises and lowers the conveyor table. Worm Wheel Worm Gear 34. Before reinstalling the gear box cover, try raising and ...

  • Grizzly G0459 - page 41

    G04 59 1 2" Drum Sander -39 - Elect ri cal Com ponen ts Variable Speed Control, Circuit Board Feed Motor Switch Box Wiring Motor Wiring Capacitor Variable Speed Wires Circuit Board Feed Motor Wires Drum Motor Wires Feed Motor Wires Switch Box Switch Red (Neutral) Red Drum Motor Red Black (L 1 ) Variable Speed Control Black Ground (Green ) Blac ...

  • Grizzly G0459 - page 42

    - 40 - G0 459 1 2 " Drum Sander                  ...

  • Grizzly G0459 - page 43

    G04 59 1 2" Drum Sander - 4 1 - 1 2 3 4 4 5 5 6 6 6 9 10 12 13 14 15 16 17 17 18 19 20 21 22 24 28 29 29 29 29 31 32 33 34 40 46 54 57 59 100 101 103 104 107 108 109 112 113 114 115 117 118 119 119 11 29 29 8-1 5-1 8-1 8-7 8-7 8-7 8-4 8-3 8-5 8-2 8-7 7-1 7-1 7-2 7-2 8-6 8-6 24 20-1 57 29 209 209-1 57-1 56 57-2 30-1 30-2 30-3 29 5-1 6 8-6 8-1 1 ...

  • Grizzly G0459 - page 44

    - 42 - G0 459 1 2 " Drum Sander 92-1 92 27 82 81 85 86 74 73 88 98 70 73 74 88 27 81 85 86 86 85 82 17 94 42 71 70 73 74 88 88 23 89 89-1 90 89-1 89 26 25 25 86 85 74 73 52 69 65-1 66 64 74 57 74 64 61 60 51 50-1 58 35 36 35 57 79 80 77 60 61 50-2 58 51-1 65 102 64 74 6 37 49 58 61 60 49-1 51-1 38 58 35 57 50-2 39 43 49 37 6 58 50-1 57 51 60 6 ...

  • Grizzly G0459 - page 45

    G04 59 1 2" Drum Sander -43 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0459001 FRAME 34 PN02 HEX NUT 5/16-18 2 PN02 HEX NUT 5/16-18 35 PN03 HEX NUT 3/4-16 3 PW07 FLAT WASHER 5/16 36 P0459036 TABLE FRAME 4 P0459004 SIDE PANEL 37 PW06 FLAT WASHER 1/4 5 P0459005 HANDLE 38 P0459038 CONVEYOR MOTOR PLATE 5-1 PSB09 CAP SCREW 5/16-18 X 5/8 39 ...

  • Grizzly G0459 - page 46

    - 44 - G04 59 1 2" Drum Sand er REF PART # DESCRIPTION REF PART # DESCRIPTION 100 P0459100 DUST SCOOP 113 P0459113 CRANK HANDLE 101 P0459101 WORM GEAR SHAFT BRACKET 114 P0459114 HANDLE 102 PLN02 LOCK NUT 1/4-20 115 PN08 HEX NUT 3/8-16 103 P0459103 SHAFT MOUNT 117 PW07 FLAT WASHER 5/16 104 P0459104 WORM GEAR 118 PB03 HEX BOLT 5/16-18 X 1 107 P0 ...

  • Grizzly G0459 - page 47

    G04 59 1 2" Drum Sander -45 - Safe t y L abel P la cement and P ar ts L is t Sa f ety Lab e l P l a c em e n t The safety labels on this machine warn and indicate how to protect the operator or bystander from machine hazards. The machine owner MUST maintain the original label location and readability. If a label is removed or becomes unreadabl ...

  • Grizzly G0459 - page 48

    - 46 - G04 59 1 2" Dr um Sander Grizzly Industrial, Inc. warrants ev er y produc t it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty do es not apply to defects due direct ly or indirectly to misuse, abuse , negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s ...

  • Grizzly G0459 - page 49

    CUT ALONG DOT TED LI NE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # _ ...

  • Grizzly G0459 - page 50

    T APE A LONG EDGES- - PLEASE DO NOT ST APLE FOLD ALONG DOT TED LINE FOLD ALONG DOT TED LINE GRI ZZ L Y IN DUSTR IAL , I NC. P .O . BO X 20 6 9 BELLING HAM, W A 9 822 7 -2 0 69 Place Stamp Here N a m e _______________________________ S t r e e t_______________________________ C i ty ______________ S t a t e ______Z i p ______ Send a Grizzly Catalog ...

  • Grizzly G0459 - page 51

    ...

  • Grizzly G0459 - page 52

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industry Leader! Call Today For A FREE Full Color Catalog ...

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All of them are important, but the most important information from the point of view of use of the device are in the user manual Grizzly G0459.

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A complete manual for the device Grizzly G0459, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Grizzly G0459 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Grizzly G0459.

A complete Grizzly manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Grizzly G0459 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Grizzly G0459, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Grizzly G0459, that we can find in the current document
3. Tips how to use the basic functions of the device Grizzly G0459 - which should help us in our first steps of using Grizzly G0459
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Grizzly G0459
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Grizzly G0459 in a specific country, if it was not possible to solve the problem on our own.

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