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Graco 333282B - page 1
Instructions/Parts Color Change an d R emote Mix Manifold Kits 333282B EN To add optional color change function and at-the-gun mixing of two compone nt materials when used with a ProMix™ PD2K Proportioner for Automatic Spray Applications. For pr ofessional use only. Importan t Safety Instru ctions Read all warnin gs and instructions in this manua ...
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Graco 333282B - page 2
Contents Re la te d Man ual s ................................................ 3 Mo del s ............................................................... 4 No n-I ntr in s ic al ly S afe M odu le s ...................... 4 Wa rni ng s ........................................................... 9 Im por tan t Iso cy an ate ( I SO ) I nf or mat io n ...
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Graco 333282B - page 3
Related M anuals Related Manuals Current manua l s are available at www.graco. com. Manual No. Description 332458 PD2K Proportion er, Installati on Manual, Systems for Automati c Spray Applications 332564 PD2K Propor tio ner Operation Manual, Sys tems for Automatic Spray App li ca tions 332565 PD2K Proportioner Repai r-Parts Manual, Systems for Aut ...
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Graco 333282B - page 4
Models Models Non-Intrinsically Safe Modules These kits ar e instal led in the n on-hazardous location, near the pumps. See the Kit l abe l for the product part numbe r. See the module i dentificat ion label fo r maximum air workin g pressure, appr oval inf ormation and certifica tion. Non-In tri nsically Safe Color Change Cont rol Module Label K ...
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Graco 333282B - page 5
Models Kit No. Series Kit Descriptio n Maximum Air Wor king Pressure (Control Modul e) Maximum Flui d W orking Pressure (Valv es) High Pressure Non-Circulating Color Chang e Kits 24R959 A 2 color or 2 cat alyst 100 psi (0.7 MPa, 7 .0 bar) 1500 psi (10. 34 MPa, 103.4 bar) 24R960 A 4 color or 4 catal yst 100 p si (0.7 M Pa, 7.0 bar) 1500 psi (10. 34 ...
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Graco 333282B - page 6
Models Intrinsicall y Safe Modules These kits utilize intrinsica lly safe control modules that are in stalled in the hazardous area, near t he dispense valve. See the kit identifica tion labe l for the produ ct part numb er. See the module i dentification l abel for maximum air wo rking pressur e, approval in formatio n and certifica tion. Intri ...
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Graco 333282B - page 7
Models Table 2 . Low Pressure, Circulating Remo te Mix Manifold Ki ts Maximum Fluid Working Pressure: 300 psi (2.07 MPa, 20.7 bar) Number of Catalyst + Solvent Valves Number of Color + Solvent Valves 12 4 1 24V166 2 24V167 24V336 4 24V308 24V337 24V347 6 24V309 24V338 24V348 8 24V326 24V339 24V349 12 24V327 24V340 24V350 Control Module Expansion Ki ...
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Graco 333282B - page 8
Models Table 4 . High-Pressure, Circulat ing Remote Mix Manifold K its Maximum Fluid Wor king Pressure: 1500 psi (10.34 MPa, 103.4 bar) Number of Catalyst + Solvent Valves Number of Color + Sol vent Valves 12 4 1 24V369 2 24V370 2 4V389 4 24V371 24V390 24 V402 6 24V372 24V391 24 V403 8 24V373 24V392 24 V404 12 24V374 24V393 24V405 Control Module Ex ...
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Graco 333282B - page 9
Warnings Warnings The following warnings are for the setup , use, grounding, main tenance and re pair of this e quipment. The exclamation p oint symbol alert s you to a general warni ng and the hazard symbol refers t o p rocedure- specific risks. When th ese symbols appear in the body of this manu al or on warnin g labels, refer b ac kt ot h e s e ...
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Graco 333282B - page 10
Warnings WARNING INTRINSIC SAFETY Intrinsical ly safe equipment that is instal led improperly or conn ected to non-int rin sica lly safe equipment wi ll create a hazardous condit ion and can ca use fire, explosion, o r electric s hock. Follow loc al regulatio ns and the f ollowin g safety re quirement s. • Be sure your ins tallation comp lies wi ...
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Graco 333282B - page 11
Warnings WARNING PERSONAL PROTECTIVE EQU IPMENT Wear appropriat e protective equipment when in the work a rea to help pre ven t serious injury, including eye in jury, hearin g loss, inha lation of toxic fume s, and b urns. This protective equipment in cludes but is not limited t o: •P r o t e c t i v e e yewear, and heari ng protecti on. • Resp ...
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Graco 333282B - page 12
Important Isocy anate (ISO) Informati on Important Iso cyanate (ISO) Information Isocyanates (ISO) are catal ysts used in two component materi als. Isocyanate Conditions Spraying or dispen sing materi als containi ng isocyanates cr eates potent ially harmfu l mists, vapors, and atom ized particu lates. Read and underst and material m anufactur er? ...
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Graco 333282B - page 13
Setup the Module s Setup the Modu les Setup Non-IS C ontrol Modules NOTE: The PD2K System can use up to four pumps and six col or change module s in the non- hazardous area. Use the following ta ble to understan d how many color ch ange modules are need ed for the number of pumps in y our system, and whi ch module should be associated to whic h pum ...
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Graco 333282B - page 14
Setup the Module s Configure eac h module acc ording to its design ated number, as follows: NOTICE To avoid damaging the ci rcuit board s, wear Part No. 112190 grounding stra p on your wrist and ground appropri ately. To avoid elec trical component damage, remove all system power before plugging any connect ors. 1. Remove elec trical pow er from t ...
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Graco 333282B - page 15
Setup the Module s Non-IS Control Module 1 Inlet Manifol d Outlet Manif o ld Solenoid Valve Solenoid Valve 1 Solvent 1D u m p 2 Color 1 2 Color 1 3 Color 2 3 Color 2 4 Color 3 4 Color 3 5 Color 4 5 Color 4 6 Color 5 6 Color 5 7 Color 6 7 Color 6 8 Color 7 8 Color 7 9 Color 8 9 Color 8 Non-IS Control Module 2 Inlet Manifold Outlet Manifo ld Solenoid ...
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Graco 333282B - page 16
Setup the Module s Setup IS Contr ol Modules NOTE: Two IS color change contro l modules may be install ed in the hazardou s area. The module for colors 1–12 i s labeled board 7. The module for colors 13–30 is labeled b oard 8. An alternate label for Module 8 (Colors 1 3–30) is provided wit h the module kit. Affix the label according t o your ...
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Graco 333282B - page 17
Setup the Module s IS Control Module 7 Solenoid Valve Solenoid Valve 1 Color Solvent 1 Catalys t Solvent 2 Color 1 2 Catalyst 1 3 Color 2 3 Catalyst 2 4 Color 3 4 Catalyst 3 5 Color 4 5 Catalyst 4 6 Color 5 6 Color 9 7 Color 6 7 Color 10 8 Color 7 8 Color 11 9 Color 8 9 Color 1 2 IS Control Module 8 Solenoid Valve Solenoi d Valve 1 Color 13 1 Color ...
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Graco 333282B - page 18
Installation Installation • To avoid electri c shock, turn off power at the main circuit b reaker before ope ning the enclosure. • All ele ctrical wi ring must be done by a qualified electri cian and compl y with al l local codes and regulati ons. • Do not substit ute or modify system components as this may i mpair int rinsic saf ety. • Do ...
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Graco 333282B - page 19
Installation Non-Hazardous Location Connect the Color Change C ontrol Modules NOTE: Non-IS color cha nge control modul es provide control for the pump’s i nlet and outlet co lor/catalyst change valves. Depending on the number of va lves in the system, as many as six control modules may be install ed in the non- hazardous l ocation. 1. Mount the ? ...
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Graco 333282B - page 20
Installation Install the Valve M anifolds NOTE: Always label t he color connectio ns to prevent cross-connec tions. L abel the in let manifold , out let manifold, and each color v alve with its assigned col or. The solvent and dump valve s should be furthest f rom the manifold st ack primary inlet or outlet. 1. Install a mo u nting bracket (1 01) o ...
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Graco 333282B - page 21
Installation Install the Back Pressure Regula tor (High Pressure Systems Only) NOTE: The back p ressure regulat or is required on high pressure systems to prevent t he system’s feed pumps from overdri ving the dosing pumps duri ng color change pump flush and color fill operati ons. Adjust the bac k pressure du ring the dump process to be approx ...
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Graco 333282B - page 22
Installation Hazardous Location Connect Remot e C olor Change Control Module NOTE: IS color change control modules provide control for remo te color/catalyst change valves locate d in the hazardous locat ion for use with auto matic spra y systems. A maximum of two IS control modules may be install ed in the hazardous l ocation. See IS Color Change ...
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Graco 333282B - page 23
Installation Figure 10 Detail of Iso lation Board Cab le Connections 5. If your system includes a second remot e color control modul e mount it as described in Mounting the Control Modules, page 1 8 . Connect the supplied hazar dous location cable ( C2) from J 1 1o nt h e first color control modu le to J7 on the second module. 6. Replace the cover ...
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Graco 333282B - page 24
Installation Install the Remote Mix Manifold 1. Using the equi pment as a template , mark the mounting h oles on the wall or robot a rm, near the automatic dispensing device. 2. Instal l the remote mix manif old. See Dimensions, page 71 . Use two bolt s to attach the equipment securely. 3. Install the remote mix manifol d to the bracket with four s ...
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Graco 333282B - page 25
Installation Notes 333282B 25 ...
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Graco 333282B - page 26
Installation Connect the Fl uid Lines Connect Non-Circu lating Fluid Lin es NOTE: There can be only o ne solvent valve (S) a nd one dump valve (D) per pump. NOTE: On high pressure systems, see Install the Back Pr essure Regulator (High Pressure Systems Onl y), page 2 1 . 1. Use the top valve of the inle t valve stack as the solvent valve (S). Conne ...
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Graco 333282B - page 27
Installation 6. Connect a dedicat ed supply line f or each color to the correspon ding color valve fit ting (C1, C2, etc.) on the outlet color valve stack. Conn ect the other end of each line to the co rresponding co lor v a l v efi t t i n go nt h er e m o t ec o l o rs t a c k . 7. Connect a suppl y line from t he outlet va lve on the bottom o ...
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Graco 333282B - page 28
Installation Connect Circula ting Fluid Lines Circulation valves enabl e constant circulatio n of a color when that co lor is not being s prayed: •W h e n a c o l o r v a lve is closed , the system bypasses the dosing pum p by directin g that color from the inlet color v alve to the outlet colo r valve to t he remote color valve, through a circul ...
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Graco 333282B - page 29
Installation Fluid Flow Schematic Diagram in Cir culating Mode (Pump Not S hown for Clari ty) KEY A Color suppl y BI n l e t c o l o rs t a c k C Outlet color sta ck DR e m o t e c o lor stack E Remote mix manifo ld F Automa tic spray gun G Return li ne to fluid supply 333282B 29 ...
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Graco 333282B - page 30
Installation Install an Expansion Kit Expansion Kit s are availa ble to add valve s or manifolds to your system. For each additional color/catal yst desired, order a Non-IS Expansion Kit and a correspondin g IS Expansion Kit. See Expansion Kit s, page 69 for available kits. NOTE: Remember that yo u may need up to 6 Non-IS control modules and up to ...
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Graco 333282B - page 31
Installation Figure 13 Install an Expansion Kit (Low Pressur e Valve Manifold Sh own) 333282B 31 ...
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Graco 333282B - page 32
Troubleshootin g Troubleshooting NOTE: Check all possib le remedies before disassembl ing the system. Color Change Solenoid Valves NOTE: Refer to Electrical Sch ematics, page 36 . If the color change va lves are not turn ing on or off cor rectly, i t could be caused by one of the followi ng. Cause Solutio n 1. Air regulator pressur e set too high o ...
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Graco 333282B - page 33
Troubleshootin g Cause Solution 4. Cont rol boa rd or cable failure. I ft h e r ei sn ov oltage across the pins on the boa rd or it is less than 9 Vdc, check LEDs D8, D9, an d D10. If they are lit and f unctioning pro perly, or othe r solenoids in the module a re working pr operly, repla ce the color chan ge board. If D9 is not lit: • Verify the ...
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Graco 333282B - page 34
Troubleshootin g Color Change B oard NOTICE To avoid damaging the ci rcuit board s, wear Part No. 112190 grounding stra p on your wrist and ground appropri ately. To avoid electri cal component damage, r emove all system power before p lugging any connect ors. Figure 14 Color Chan ge Board 34 333282B ...
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Graco 333282B - page 35
Troubleshootin g Color Change Board Diagnosti cs ID Component or In dicator Function D8 LED (green) Blinks (heart beat) during nor mal operation. D9 LED (green) Tur ns on when power is supplied to the board. D10 LED (yellow) Turns on when boar d is communi cating wit h electronic cont rol. D27–D39, D41, D43–D46 LED (green) Tur n on when a signa ...
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Graco 333282B - page 36
Electrical Sche matics Electrical Sc hematics NOTE: The electrical s chematic illu strates all pos sible wiring expansi ons in a ProMix PD2K syst em. Some components shown are not i ncluded with a ll systems. NOTE: See Optio nal Cables and Mo dules, page 42 , for a list of ca ble option s. 2 POSITION SWITCH (16U725) TERMINAL BLOCK (114095) LINE FIL ...
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Graco 333282B - page 37
Electrical Sche matics +24VDC COM +24VDC COM PWR (RED) SIG (WHITE) COM (BLACK) SHIELD/GRN MANIFOLD GROUND BAR INLET TRANSDUCER PUMP 1 (16P289 OR 16P290) OUTLET TRANSDUCER PUMP 1 (16P289 OR 16P290) MAC SERIES 46 (16P812 QTY 2) PUMP 1 UP PUMP 1 DOWN G3000 METER PUMP 1 (EITHER, 239716, 258718,16M510, OR 16M519) 24V POWER SUPPL Y (16T660) 1 2 3 1 2 3 4 ...
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Graco 333282B - page 38
Electrical Sche matics GUN TRIGGER INPUTS GFB PRESSURE SWITCH (121323) SOL VENT FLOW SWITCH 1 (120278) 1 2 3 4 5 1 2 3 4 5 LIGHT TOWER (15X472) ADV ANCED DISPLA Y MODULE (24E451) 25 24 23 22 21 20 19 18 17 16 14 13 12 11 10 15 9 8 7 6 5 4 3 2 1 25 24 23 22 21 20 19 18 17 16 14 13 12 11 10 15 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 SIG COM GCA ...
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Graco 333282B - page 39
Electrical Sche matics COLOR CHANGE MODULE 1 (COLORS 1 THRU 8) J8 J15 J14 J9 J10 J16 1 2 34 5 1 2 34 5 COLOR CHANGE MODULE 2 (COLORS 9 THRU 16) J8 J15 J14 J9 J10 J16 1 2 34 5 1 2 34 5 COLOR CHANGE MODULE 3 (COLORS 17 THRU 24) J8 J15 J14 J9 J10 J16 1 2 34 5 COLOR CHANGE MODULE 4 (COLORS 25 THRU 32) J8 J15 J14 J9 J10 J16 1 2 34 5 1 2 3 4 5 FLUSH COLO ...
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Graco 333282B - page 40
Electrical Sche matics C ATA LY ST CHANGE MODULE 5 (CA TAL YST 1 THRU 2) J8 J15 J14 J9 J10 J16 1 2 3 4 5 1 2 34 5 CA TAL YST CHANGE MODULE 6 (CA TAL YST 3 THRU 4) J8 J15 J14 J9 J10 J16 CABLE (15V206) FLUSH C ATA LYS T 1 C ATA LYS T 2 DUMP C ATA LYS T 1 C ATA LYS T 2 FLUSH C ATA LYS T 3 C ATA LYS T 4 DUMP C ATA LYS T 3 C ATA LYS T 4 1 2 34 5 1 2 34 ...
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Graco 333282B - page 41
Electrical Sche matics NON-HAZARDOUS LOCA TION HAZARDOUS LOCA TION FROM CAN IS BOARD (24M485) ON P AGE 2 BOOTH CONTROL (24M731) COLOR CHANGE MODULE 7 (COLORS 33 THRU 40) J8 J15 J14 J9 J10 J16 1 2 34 5 1 2 34 5 COLOR CHANGE MODULE 8 (COLORS 41 THRU 48) J8 J15 J14 J9 J10 J16 1 2 34 5 1 2 3 4 5 1 2 3 4 5 CABLE (16V426) CABLE (16V426) COLOR FLUSH COLOR ...
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Graco 333282B - page 42
Electrical Sche matics Optional Cabl es and Modules NOTE: T h et o t a ll e n g t ho fa l lc a b l eu s e di nt h es y s t e mm u s tn o te x c e e d1 5 0f t( 4 5m ) . See the Electrical Sche matics, page 36 . M12 CAN Cables, for Hazardous Locations NOTE: The total length of cable used i n the hazardous location m ust not exceed 120 ft (36 m). Cabl ...
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Graco 333282B - page 43
Repair Repair • To avoid electric shock, turn off power at the main circuit breaker before opening the control module. • All electri cal wirin g must be done by a qualified electr ician and compl y with al l local codes an d regulati ons. • Do not substi tute or modi fy system componen ts as this may impair intr insic safety. NOTICE To avoid ...
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Graco 333282B - page 44
Repair Replace a Sole noid 1. Remove electri cal power from the system. 2. Remove ai r supply pressur e from the syst em. 3. Remove the colo r change module cover (304). 4. Disconnect t he two solenoid wires fro m the color chan ge board (302) . See the color change board wir ing diagrams in the Electrical Schematics, page 36 . 5. Remove the s olen ...
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Graco 333282B - page 45
Repair Replace the Co lor Change Board NOTICE To avoid damag ing the circuit boards, wea r Part No. 112190 groundi ng strap on your wrist an d ground appropr iately. To avoid ele ctrical component damage, remove all system power before pl ugging any conn ectors. 1. Remove elect rical power from the system. 2. Remove the col or change module cover ( ...
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Graco 333282B - page 46
Parts Parts Non-IS Color Change Kits Detail of Back Pressure Regulat or (High Pressure Outl et Stack only) 46 333282B ...
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Graco 333282B - page 47
Parts Ref. No. Part No. Description Qty 101 24U237 BRACKET, mounting 1 102 ◆ KIT, manifold, valve 2 103 100157 SCREW, cap, h ex head; 1/4–20 x 0.37 5i n . ( 1 0m m ) 4 104 103195 SCREW, cap, hex head; 1/4–20 x 4.0 in. (101 mm) 4 105 100016 WASHER, lock; 1/4 4 106 100015 NUT, hex; 1/ 4–20 4 107 24N346 HOSE, fluid; 1/4 npsm (fbe); 2.5 ft (0. ...
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Graco 333282B - page 48
Parts High Pressure Non-IS Kits Kit No. Kit Description Standard Valve Manifold Ki ts (102) [see High Pressure Valve Manifold Kits, page 58 for all availabl e kits] Control Modul e Kit (108) [see Non-IS Col or Change Control Modules, page 64 for parts] Tool (114) Tube Length (115) High Pressure Non-Circul ating Color Change Kits 24R959 2 color or 2 ...
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Graco 333282B - page 49
Parts Notes 333282B 49 ...
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Graco 333282B - page 50
Parts IS Color Chang eK i t s Ref. No. Part No. Description Qty 101 ◆ KIT, manifold, valve ; . See Valve Manifold Kits, page 53 for available kits. 2 103 24V351 MANIFO LD, mix, remote 1 104 24N346 HOSE, coupled, 2.5 ft. 2 HOSE , static mixer 16W564 Low Pressure 105 16W563 High Pressure 1 10 6 ◆ KI T, module, control 1 107 16Y954 BRACKET, manifo ...
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Graco 333282B - page 51
Parts Low Pressure IS Kits Kit No. Kit Description Standard Valve Man- ifold Kits ( 101) [see Low Press ure Valve Manifold Kits, page 53 for all availab le kits] Control Module Kit (106) [see IS Color Change Control Modules, page 66 for parts] Low Pressure Non-Circul ating Color Change Ki ts 24V157 1 color and 1 catalyst 24T457 (2) 24T571 24V158 2 ...
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Graco 333282B - page 52
Parts High Pressure IS Kits Kit No. Kit Description Standard Valve Man- ifold Kits (101) [ see Low Pressure Valve Manifold Kit s, page 53 for all available ki ts] Control Module Kit (106) [see IS Color Change Cont rol Modules, page 66 for parts] High Pressure Non-Circul ating Color Change Kits 24V359 1 color and 1 catalyst 24T6 47 (2) 24 T571 24V36 ...
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Graco 333282B - page 53
Parts Valve Manifol dK i t s The low pressure and hi gh pressure valve mani fold kits liste d in this sectio n are used in both the Non-IS and IS color valve sta cks. Low Pressure Valve Man ifold Kits Non-Circulating Val ve Manifold Kit s Kit No. Series Kit Description 24T457 A 2 valves 24T458 A 3 valves 24T459 A 4 valves 24T460 A 5 valves 24T461 A ...
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Graco 333282B - page 54
Parts Valve Manifold Kit Par ts 54 333282B ...
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Graco 333282B - page 55
Parts Ref. No. Part No. D escription Qty 1 16P259 MANIFOLD 2 111450 O-RING; chemically resistant 24T441 VALVE, fo r non-circulating kits; includes item 2 3 24T442 VALVE, for circulating kits; includes ite m 2 4 24R051 PLUG, cc valve 5 16N256 RETAINER, n ut 6 111457 O-RING; ptfe 7 24T521 PLATE, outlet, manifold 8 24T522 PLATE, en d, manifo ld 9 1579 ...
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Graco 333282B - page 56
Parts Reference Numbers Kit No. 123 4 5 6 7 8 1 01 21 31 41 51 61 7 1 81 9 24T476 11 22 21 1 22 12 1 1 3 22 22 21 15 3 1 23 2 24T477 11 22 22 0 22 12 1 1 3 23 23 22 15 3 1 22 0 24T478 12 24 23 1 24 13 1 1 3 24 24 23 18 0 1 25 2 24T479 12 24 24 0 24 13 1 1 3 25 25 24 18 0 1 24 0 24T480 13 26 25 1 26 14 1 1 3 26 26 25 18 3 1 27 2 24T481 13 26 26 0 26 ...
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Graco 333282B - page 57
Parts Low Pressure Circulating Val ve Manifold Kit Part Quantiti es Reference Numbers Kit No. 123 4 5 6 7 8 1 01 21 3 1 41 51 61 71 81 9 24T487 1 22022113 55 203100 24T488 2 43143113 77 330122 2 4 T 4 8 9 24404311399 4 3 0100 24T490 3 6 5 1641131 1 1 1 5 33122 24T491 3 660641131 3 1 3 633100 24T492 4 8 7 18 5 1131 5 1 5 7 60122 24T493 4 8808 5 1131 ...
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Graco 333282B - page 58
Parts High Pressure Valve Manifold Kits Non-Circulati ng Valve Manifold Kits Kit No. Series Kit Description 24T647 A 2 valves 24T648 A 3 valves 24T649 A 4 valves 24T650 A 5 valves 24T651 A 6 valves 24T652 A 7 valves 24T653 A 8 valves 24T654 A 9 valves 24T655 A 10 valve s 24T656 A 11 valve s 24T657 A 12 valve s 24T658 A 13 valve s 24T659 A 14 valve ...
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Graco 333282B - page 59
Parts Valve Manifold Kit Pa rts 333282B 59 ...
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Graco 333282B - page 60
Parts Ref. No. Part No. Description Qty 1 16N271 MANIFO LD, for circulating kits 2 111450 O-RING; chemically resistant 24T581 VA LVE, for no n-circulating kits; includ es item 2 24T582 VALVE, for circulating kits; includes ite m 2 3 24T583 VALVE, for non-circula ting, acid compatibl e kits; includes ite m 2 4 24R052 PLUG, cc valve 5 16N269 RETA INE ...
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Graco 333282B - page 61
Parts Reference Numbers Kit No. 123 4 5 6 7 8 1 01 21 31 41 51 61 81 9 24T663 9 18 18 0 18 10 1 1 3 19 19 18 4 1 0 0 24T664 10 20 19 1 20 11 1 1 3 20 20 19 5 012 24T665 10 20 20 0 20 11 1 1 3 21 21 20 5 000 24T666 11 22 21 1 22 12 1 1 3 22 22 21 5 112 24T667 11 22 22 0 22 12 1 1 3 23 23 22 5 100 24T668 12 24 23 1 24 13 1 1 3 24 24 23 6 0 1 2 24T669 ...
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Graco 333282B - page 62
Parts High Pressure Circulat ing Valve Manifold Ki t Part Quantities Reference Numbers Kit No. 123 4 5 6 7 8 1 01 21 31 41 51 61 81 9 24T677 1 22022113 55 20100 24T678 2 43143113 77 31022 2 4 T 6 7 9 24 40431139 94 1 000 24T680 3 6 5 1641131 1 1 1 5 1122 24T681 3 66064113 1 3 1 3 61100 24T682 4 8 7 18 5 1131 5 1 5 7 2022 24T683 4 8808 5 1131 7 1 7 ...
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Graco 333282B - page 63
Parts Notes 333282B 63 ...
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Graco 333282B - page 64
Parts Color Change C ontrol Module Kits Non-IS Color Chang e Control Module s 64 333282B ...
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Graco 333282B - page 65
Parts Ref. No. Part No. Description Qty 301 ——— PANEL 1 302 24T566 BOARD, circuit 1 302a 1236 90 FUSE; 125 mA 1 303 112324 SCREW, mach ine, pan head; 4–40 x 0.25 in. (6 mm) 6 304 24T562 COVER 1 305 119162 CONNECTOR, 6–position ★ 307 116343 SCREW, ground; M5 x 0.8 1 308 123691 HOLDER, fuse 1 309 24T563 MANIFOLD 2 310 16P316 SOLENOID ★ ...
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Graco 333282B - page 66
Parts IS Color Change C ontrol Modules 66 333282B ...
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Graco 333282B - page 67
Parts Ref. No. Part No. Description Qty 301 ——— PANEL 1 302 24T566 BOARD, circuit 1 302a 1236 90 FUSE; 125 mA 1 303 112324 SCREW, mach ine, pan head; 4–40 x 0.25 in. (6 mm) 6 304 24U567 COVER 1 305 119162 CONNECTOR, 6–position 6 307 116343 SCREW, ground; M5 x 0.8 1 308 123691 HOLDER, fuse 1 309 15T636 MANIFOLD 2 310 121324 SOLENOID ★ 31 ...
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Graco 333282B - page 68
Parts Kit No. Kit Description Solenoid (310) Plug (313) Tube (320) Ferrul e (322) Connecto r Fitting (324) 24T776 6 c olor and 4 catalyst 12 12 60 ft (18. 3 m) 24 12 24T777 8 c olor and 4 catalyst 14 8 70 ft (21.3 m) 28 14 24T778 12 color and 4 catalyst; 13–30 color 18 0 90 ft (27.4 m) 36 18 24T779 13–18 color 6 24 30 ft. (9.1 m ) 12 6 68 33328 ...
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Graco 333282B - page 69
Parts Expansion Kits To add colors/ catalysts, ord er the correct Non- IS Expansion Kit. Also order the corresp o nding IS Expansio n Kit. See IS Exp ansion Kits, page 70 . Non-IS Expans ion Kits The followin g kits are availa ble to add co lor valves i n a non-IS ar ea. Order a kit witho ut a manifold i f you have room for a val ve on an exis ting ...
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Graco 333282B - page 70
Parts IS Expansion Kits The following ki ts are avai lable to add color valves in an IS ar ea. Order a kit wit hout a manifold if you have r o o mf o rav a l v eo na ne x i s t i n gm a n i f o l d . O r d e rak i tw i t ham a n i f o l di fa l lp o rts on your existing manifolds have valves alread y. See Install an Expansion Kit, page 30 f or inst ...
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Graco 333282B - page 71
Dimensions Dimensions Figure 24 Non-IS Cont rol Module AB C DE F 11.30 in. (1478 mm) 7.67 in. (195 mm) 9.8 in. (2 49 mm) 5. 70 in. (145 mm) 0.31 in . (8 mm) 5.80 in. (147 mm) Figure 25 IS Control Module AB C DE F 16.57 in. (421 mm) 8.22 in. (209 mm) 15.07 in. (383 mm) 6.70 in. (170 mm) 0.31 in . (8 mm) 4.52 in. (115 mm) 333282B 71 ...
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Graco 333282B - page 72
Dimen sions Figure 26 Manifold Mounting Br acket, Non-IS TUV 3.84 in. (98 mm) 11.44 in. (291 mm) 0.312 in. (8 mm) diameter 7 2 333282B ...
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Graco 333282B - page 73
Dimensions Figure 2 7 IS Valve Mani fold Bracket AB C DE F 5.63 in (168 mm) 1.92 in (49 mm) 3.35 in (85 mm) 1.80 in (46 mm) 1.32 in (34 mm) 0.65 in. (17 mm) G HJ K L M 0.24 in (6 mm) 1. 00 in (25 mm) 0.88 in (22 mm) 0.40 in (10 mm) 0.40 in (10 mm) 0.11 in (3 mm) NP 4 x 0.28 in (7 mm) 2 x 0.41 in (10 mm) 333282B 73 ...
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Graco 333282B - page 74
Dimen sions Figure 28 Remot e Mix Manifold Bra cket AB C DE F 3.00 in ( 76 mm) 1.45 in ( 37 mm) 2.00 i n (51 mm) 1.05 in ( 27 mm) 2.50 i n (64 mm) 0.50 in (13 mm) G HJ K 1 .25 in (32 mm) 0 . 1 1( 3m m ) 4 x0 . 2 2i n( 6 m m) 2 x0 . 4 1( 1 0 m m) 7 4 333282B ...
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Graco 333282B - page 75
Technical Data Technical Data Color Change Kits U.S. Metric Maximum fluid worki ng pressure: Low pressur e kits 300 psi 2.1 MPa, 21 bar High pressu re kits 1500 psi 10.5 MPa, 10 5b a r Maximum working a ir pressure: 100 psi 0.7 MPa, 7.0 bar Air supply: 85–100 psi 0.6–0.7 MPa, 6.0–7.0 bar Viscosity range of fluid: 20–5000 ce ntipoi se Flui ...
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Graco 333282B - page 76
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufac tured by Graco and bearing i ts name to be free from defects in material and workmanship on the date of sale t o the original purchaser for use. With the exception of any special, extended, or limited w arranty publishe d by Graco, Graco w ill, for a p ...
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