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Manual Zap DX

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  • Zap DX - page 1

    Patent #5,491,390 #5,671,821 • Other Patents Pending ZAPWORLD.COM where transportation is going One ZAP Drive •117 Morris Street • Sebastopol California 95472 U.S.A. tel (707) 824-4150 • fax (707) 824-4159 e-mail: zap@zapworld.com • Stock Symbol:ZAPP ©2001 ZAPWORLD.COM. A ll Rights Reserved. ZAP ® is a registered trademark. OWNER’S MA ...

  • Zap DX - page 2

    YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS BICYCLE. TO DETERMINE IF COVERAGE IS PROVIDED, YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT. ...

  • Zap DX - page 3

    STOP STOP BEFORE YOU ZAP YOUR BIKE! IMPORTANT! PLEASE READ CAREFUL LY: SINCE YOUR EXISTING INSURANCE POLICY M AY NOT PROVIDE COVERAGE FOR ELECTRIC BICYCLES, YOU SHOULD CON TACT YOUR INSURANCE COM PANY OR INSURANCE AGENT TO DETERMINE IF COVERAGE IS PROVIDED. ALONG WITH YOUR KIT, WE’VE INCLUDED AN INVOICE, OWNER’S MANUAL, AND A WARRAN - TY FORM. ...

  • Zap DX - page 4

    ongratulations on your purchase of a ZAP Electric Bike or Power System. In the com - ing years you will find many ways to use your ZAP — commuting, exercise, errands, or simply for fun! Welcome to the world of ZAP electric Bikes! - Is clean, non-polluting and in traffic, faster than your car. - Costs only pennies in electricit y. For fresh air an ...

  • Zap DX - page 5

    3 Table of Contents BEFORE YOU BEGIN ..................................................................................................................................1 INTRODUCTION .......................................................................................................................................2 TABLE OF CONTENTS ............. ...

  • Zap DX - page 6

    1 2 3 4 5 6 7 8 10 18 13 11 12 1) ZAP Motor Unit 2) Battery Pack 3) Throttle Switch Assembly 4) Battery Tray 5) Main Power Switch 6) Motor / Controller Leads 7) Controller Power Connector 8) Auxiliary Power / Alternate Charging Jack 9) Worm Drive Clamps 10) Battery Charger 11) 4mm Allen Wrench* 12) Motor Mount Bolts 13) Bridge Mount* 14) Threaded P ...

  • Zap DX - page 7

    SEAT STAYS DOWN TUBE CRANK BATTERY TRAY CHAIN STAYS TOP TUBE SEAT TUBE BATTERY PACK THROTTLE SWITCH Detail of ZAP PowerBike ® MINIMUM FIT DIMENSIONS FOR ZAP POWER SYSTEM (TRAY MODEL) Do not use ZAP System on bikes without metal seat stays!!! 13” 5” -- DX DRIVE SYSTEMS (4.5” - SX DRIVE SYSTEMS) IMPOR TANT! PLEASE NOTE The standard ZAP Power S ...

  • Zap DX - page 8

    INTRODUCTION Welcome electric bicycle owner! Thank you for pur - chasing your ZAP Electric Bicycle - we are confident that you will love it. The innovative ZAP Power System you have pur - chased will bring you many hours of fun and enjoyment. However, before you start enjoying your bike, some assembly is required. We strongly suggest that your ZAP ...

  • Zap DX - page 9

    7) CONNECTING THE REAR BRAKE CABLE Step 1) At the rear brake assembly, located at the back wheel, unhook the rear brake cable barrel end. This made easier by squeezing the cantilever brakes towards the rim to decrease the cable tension in order to unhook the rear brake cable barrel end from the brake unit. Also make sure to screw (by turning clockw ...

  • Zap DX - page 10

    IMPORTANT! PLEASE READ CAREFUL LY: Along with your kit, we’ve included an invoice, owner’s manual, and a warranty form. Please read the warranty carefully and fill out the form on the back. You must return the warranty form within 10 days of receiving your ZAP Power System in order to activate the warranty. Before You Begin : We strongly sugges ...

  • Zap DX - page 11

    • T ake the Bridge Mount and position it on the seat stay bridge, centered and aligned with the seat stays. • Insert one of the motor mount bolts through the bottom hole of the Bridge Mount and finger-tighten it into the bottom hole of the Threaded Plate. MOUNTING MOTOR UNIT • Slide the slot of the Hinge Bracket (attached to the ZAP Motor Uni ...

  • Zap DX - page 12

    Engagement Lever Operation Rider Power Only The engagement cam is in the “up” position, and the motors are off and hang free, just clearing the tire. This mode is for riding when power is not needed and allows the rider to pedal without any drag from the motor. Fig.1 Motor-Assisted After pedaling has initiated, activation of the throttle switch ...

  • Zap DX - page 13

    Speed Selection Your ZAP Power System is equipped with a 2-speed controller. This controller has speeds of Low (10 mph maximum) and High (18 mph maximum). You must pedal to start. Your actual speed depends on a number of variables such as how much you pedal, rider weight, tire pressure, incline angle, wind resistance, etc.(see page 13). The low spe ...

  • Zap DX - page 14

    PRE-OPERATIONAL SAFETY WARN - INGS 1. Read and understand this owner’s manual carefully before using this unit. Be thoroughly familiar with the proper use of your ZAP Power System. 2. Thoroughly inspect your ZAP Power System for loose or damaged parts before each use. If there are any loose or damaged parts, perform the needed adjust- ments or re ...

  • Zap DX - page 15

    9. Do not disassemble the charger. The charger is not serviceable; disassembly may result in a risk of electric shock or fire. 10. To reduce the risk of electric shock, unplug the charger from the outlet before attempting any cleaning of the charger. 11. Do not use charger outdoors in wet conditions. 12. Charge in a well-ventilated area away from s ...

  • Zap DX - page 16

    It is a good idea to periodically go through this checklist to make sure that your ZAP Power System and your bike are in proper adjustment for safety and optimal performance. It is imperative that you review this checklist before your first ride. Although your PowerBike ® or ElectriCruizer ® has passed our Quality Assurance proce - dure, things c ...

  • Zap DX - page 17

    Battery Care To ensure your new ZAP battery gives its best performance, these following suggestions must be followed. 1) Your ZAP Power System should be stored and charged at temperatures between 50° F (10° C) and 100° F (38° C). 2) Keep your battery charged. Batteries stored for long periods of time will self-discharge. The higher the temperat ...

  • Zap DX - page 18

    16 Troubleshooting Guide Read the following section carefully. This guide will help your ZAP Power System achieve maximum performance. If you cannot adjust your electric bike using this guide, call ZAP at (707) 824-4150. Our customer service representatives will be glad to help you. Possible Cause Low tire pressure Insufficient rider input Over-eng ...

  • Zap DX - page 19

    ALW AYS WEAR A HELMET WHEN RIDING Pedals 350 in. lbs. Seat Post Bolt Clamp 75-100 in. lbs. Seat Clamp Single Bolt 120-145 in. lbs. Double Bolt 72-96 in. lbs. Headset Topnut 300 in. lbs. Handlebar Binder Bolt 175-260 in. lbs. Hub Axle Locknut 88-220 in. lbs. Cassette Lockrings 300-440 in. lbs. Front Axle Nuts (wheel mount) 180-240 in. lbs. Rear Axle ...

  • Zap DX - page 20

    ZAPWORLD.COM • One ZAP Drive 117 Morris Street, Sebastopol CA 95472 USA tel (707) 824-4150 fax (707) 824-4159 e-mail: zap@zapworld.com • Stock Symbol:ZAPP ZAP is a Publicly Traded Company ZAPWORLD.COM where transportation is going ©2001 ZAPWORLD.COM. All rights reserved. ZAP ® is a registered trademark. ...

  • Zap DX - page 21

    ZAP BUYER’S CHECKLIST As members of a new transportation industry, our staff and management would like to thank you for purchasing your ZAP electric bicycle from us. As in many recreational activities, accidents can and do occa - sionally occur. It is for this reason that we specifically bring the following points to your attention. We ask that y ...

  • Zap DX - page 22

    FROM : ZAPWORLD.COM One ZAP Drive 117 Morris Street Sebastopol California 95472 USA ATTN: Warranty Department ZERO AIR POLLUTIO N ® PLACE FIRST CLASS POSTAGE HERE ò FOLD HERE ò ZAP® warrants each new ZAP product for three (3) months according to the following terms. Batteries are also warrantied for three (3) months. This warranty extends to th ...

Manufacturer Zap Category Bicycle

Documents that we receive from a manufacturer of a Zap DX can be divided into several groups. They are, among others:
- Zap technical drawings
- DX manuals
- Zap product data sheets
- information booklets
- or energy labels Zap DX
All of them are important, but the most important information from the point of view of use of the device are in the user manual Zap DX.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Zap DX, service manual, brief instructions and user manuals Zap DX. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Zap DX.

Similar manuals

A complete manual for the device Zap DX, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Zap DX by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Zap DX.

A complete Zap manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Zap DX - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Zap DX, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Zap DX, that we can find in the current document
3. Tips how to use the basic functions of the device Zap DX - which should help us in our first steps of using Zap DX
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Zap DX
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Zap DX in a specific country, if it was not possible to solve the problem on our own.

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