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Manual Thermo Products PGT16-160

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  • Thermo Products PGT16-160 - page 1

    THERMO PRODUCTS,LLC. BOX 217 NORTH JUDSON, IN 46366 PHONE: (574) 896-2133 MG-807C ECN 4403- MA MADE IN USA INSTALLATION AND SERVICE MANUAL MODELS: PGT5-100, PGT11-125, PGT16-160, PGL20-180, PGL33-250, PGL 37-312, & PGL39-400 ? ? ? ? WARNING : IF YOU DO NOT FOLLOW THE SAFETY P RECAUTIONS BELOW AND IN THIS MANUAL , A FIRE OR EXPLOSION MA Y RESULT ...

  • Thermo Products PGT16-160 - page 2

    TABLE OF CONTENTS SECTION B EGINNING PAGE WARNING AND I NSTRUCTION LABELS 1 WARNINGS AND CAUTI ONS 2 I. GENERAL I NSTRUCTIONS 3 II. GENERAL INSTALLATION 3 A. CODES AND CLEARANCES 3 B. CONSTRUCTION MATERIALS 3 a. COMBUSTIBLE MATERIALS 3 b. NON-COMBUSTI BLE MATERIALS 3 C. FURNACE LOCATION, COMBUSTION AND MAKE-UP AI R 4 D. VENTING 5 E. VENT DAMPERS 7 ...

  • Thermo Products PGT16-160 - page 3

    All installatio ns and services must be performed by qualified service personnel. 1 This page contains reproductions of the variou s w arning and ins truction labels placed on the Therm o Pride Power Gas Furnaces. Please read an d comply w ith th e contents of these labels . ...

  • Thermo Products PGT16-160 - page 4

    All installatio ns and services must be performed by qualified service personnel. 2 This page contains various w arnings and cautions reproduced from the Power Gas Furnace Manual. Please read and com ply with the statem ents below . CAUTION: When installing the b urner, it should b e noted that the loose fill insulation and fiber cham bers are m ad ...

  • Thermo Products PGT16-160 - page 5

    All installatio ns and services must be performed by qualified service personnel. 3 I. GENERAL INSTRUCTIONS These instructions must be read in their entirety before installing the f urnace. It is the in staller's responsibility to do the following : 1. Inform and dem onstrate to th e user, th e correct operation and m ainten ance of th e appli ...

  • Thermo Products PGT16-160 - page 6

    All installatio ns and services must be performed by qualified service personnel. 4 - MINIM UM CLEARANCES TO COMB USTIBLE M ATERIALS - MODEL NO. FROM SIDES OF FURNACE FRONT TOP & SIDES OF PLENUM FROM THE FLUE OR VENT REAR BOTTOM PGT5-100 PGT11-12 5 PGT16-16 0 PGL20-18 0 PGL33-25 0 PGL37-31 2 PGL39-40 0 1 IN. 1 IN. 1 IN. 1 IN. 1 IN. 1 IN. 1 IN. ...

  • Thermo Products PGT16-160 - page 7

    All installatio ns and services must be performed by qualified service personnel. 5 EXAMP LE: 100,000 BTUH input furn aces requires "two" openin gs of 100 square in ches each . A m inim um openin g of 100 square in ches i s required reg ardless of th e inpu t. If the bu ilding is tig htly constru cted and or has an exhau st fan(s ) that c ...

  • Thermo Products PGT16-160 - page 8

    All installatio ns and services must be performed by qualified service personnel. 6 Trim or rem ove nearby trees that cou ld interfere w ith chim ney draft. 5. In cases wh ere the chim ney flue ex tends to the basement f loor, the draft can usually be im proved by f illing the base of the chim ney with sand to w ithin 12" of the flue pipe afte ...

  • Thermo Products PGT16-160 - page 9

    All installatio ns and services must be performed by qualified service personnel. 7 NOTE: If this f urnace replaces an appliance w ith a v ent that w as orig inally installed in a comm on vent sy stem serv ing other appliances, the vent sy stem is lik ely n ow too large to properly vent th e remainin g appliances only and m ust be m odified accordi ...

  • Thermo Products PGT16-160 - page 10

    All installatio ns and services must be performed by qualified service personnel. 8 temperature stability. If the chimn ey is on the hom es exterior and condensing occurs, th e chim ney may be insulated around its exterior to help the flue hold its temperature. A lso, check to see if the ch imn ey is too large for th e flue gases to heat, if so red ...

  • Thermo Products PGT16-160 - page 11

    All installatio ns and services must be performed by qualified service personnel. 9 Piping from the n atural gas m eter to th e furnace s hall be in accord w ith requirem ents of th e local utility . Piping from th e LP tank to the fu rnace m ust follow the recomm endations of the gas supplier. 1. A readily accessible, certified m anual s hut of f ...

  • Thermo Products PGT16-160 - page 12

    All installatio ns and services must be performed by qualified service personnel. 10 EXAMP LE: A line m us t supply a f urnace of 110,000 BTU/hr input, a h ot water h eater of 40,000 BTU/hr inpu t and gas rang e wi th a 30,000 BT U/hr inpu t capacity . The tota l BTU/hr in put loadi ng on the l ine is 180,000 BTU/hr. The 200,000 BTU/hr colum n on t ...

  • Thermo Products PGT16-160 - page 13

    All installatio ns and services must be performed by qualified service personnel. 11 - COPPER TUBING SIZ E FOR LIQUIFIED PETROLEUM GASES - All black pipe sizes show n are I.D. Seam less copper tubing may onl y be u sed w ith gases that are n ot corrosiv e to it. See n ote below and ch eck w ith you r LP gas suppli er before using . Seaml ess copper ...

  • Thermo Products PGT16-160 - page 14

    All installatio ns and services must be performed by qualified service personnel. 12 TWO PIECE M OUNTING PLATE When m ountin g the bu rner, the upper m oun ting plate m us t be rem oved to provide access to the area in f ront of th e combu stion cham ber. The combu stion ch amber can then be m oved f orw ard or backw ard sligh tly to allow for adju ...

  • Thermo Products PGT16-160 - page 15

    All installatio ns and services must be performed by qualified service personnel. 13 to have the possibility of being carcinogenic to hu mans. IA RC has also classifi ed these f ibrous materials as group 2A carcinogen s w hen they hav e underg one long term expos ure to tem peratures greater than 1800 0 F. A grou p 2A ag ent is co nsidere d to have ...

  • Thermo Products PGT16-160 - page 16

    All installatio ns and services must be performed by qualified service personnel. 14 Furnace Model Orifice Size M anifold Gas Pressure No. Turns Closed* ** PGL 16-160 Nat #J (.277) 2.4” W.C . 24 PGL16- 160 LP #8(.199) 2.9” 24 PGL20- 180Nat #J(.277) 3.0” 20 PGL20- 180 LP #3(.213) 3.0” 20 AGL 16-160L P #8(.199) 2.9” 24 AGL 20-180Nat #J(.277 ...

  • Thermo Products PGT16-160 - page 17

    All installatio ns and services must be performed by qualified service personnel. 15 In sum m ary , settin g the com bus tion air on th e Thermo Pride Midco RE32 pow er gas convers ion burn er is extrem ely critical. This adjustmen t should only be made by f ollowing these instructions and confirm ing th e set-up w ith the proper CO 2 or O 2 combus ...

  • Thermo Products PGT16-160 - page 18

    All installatio ns and services must be performed by qualified service personnel. 16 EXAMP LE: Heating outpu t of f urn ace is 100,000 x 1.4 ÷ 100 = 1400 CFM. A ir conditioni ng in stalled is 4 ton s x 400 CFM = 1600 C FM or 48,000 BTU's . NOTE: T he duct sy st em m us t be sized f or the larger CFM requ irem ent f or cooling . If only 3 tons ...

  • Thermo Products PGT16-160 - page 19

    All installatio ns and services must be performed by qualified service personnel. 17 DUCT WORK/AIR CONDITIONING: If the fu rnace is used in conn ection w ith sum m er air conditioning (cooling), the f urnace shou ld be installed parallel w ith or on the u pstream side of th e evaporator coil to avoid con densation in the f urnace heat exchang er. I ...

  • Thermo Products PGT16-160 - page 20

    All installatio ns and services must be performed by qualified service personnel. 18 A. 400 CFM X 3 TON (36,000 BT U'S) = 1,200 CFM FOR COOLIN G B. 400 CFM X 2.5 TON (30,000 BTU 'S) = 1,000 C FM FOR COOLING NOTE: T o obtain the proper 5 0°F to 80°F temperature rise for heating an air conditioning coil is installed, the speed of the blow ...

  • Thermo Products PGT16-160 - page 21

    All installatio ns and services must be performed by qualified service personnel. 19 N. FAN AND LIMIT POSITION AND LOCATION Power gas furnace models P GL5 thro ugh PGL20 ar e shipped with the f an and limit control pr e-m ounted in the vestibule. Should the installer prefer to m ount the f an and lim it control in the supply plenum , th e installer ...

  • Thermo Products PGT16-160 - page 22

    All installatio ns and services must be performed by qualified service personnel. 20 A. FAN & LIMIT LOCATION WIT H H-COIL: The fan & limit con trol shou ld be mou nted betw een th e H-coil cabinet an d furn ace. For distances from top of plenu m and fu rnace, see ch art above. IMPORTANT: Do not mount fan/lim it in H- coil cabinet. O. WIRING ...

  • Thermo Products PGT16-160 - page 23

    All installatio ns and services must be performed by qualified service personnel. 21 All electrical wirin g mus t be installed in st rict accordance w ith local ordinan ces and codes. In the absen ce of local ordinances an d codes, all electrical w iring mu st be in accordan ce w ith the National Electrical C ode (ANSI/NFPA 70- LA TEST EDIT ION). O ...

  • Thermo Products PGT16-160 - page 24

    All installatio ns and services must be performed by qualified service personnel. 22 ...

  • Thermo Products PGT16-160 - page 25

    All installatio ns and services must be performed by qualified service personnel. 23 ...

  • Thermo Products PGT16-160 - page 26

    All installatio ns and services must be performed by qualified service personnel. 24 ...

  • Thermo Products PGT16-160 - page 27

    All installatio ns and services must be performed by qualified service personnel. 25 ...

  • Thermo Products PGT16-160 - page 28

    All installatio ns and services must be performed by qualified service personnel. 26 Wiring: All electrical w iring m ust be ins talled in strict accordan ce w ith local ordinan ces and codes. In the absence of local ordinances an d codes, all electrical w iring mu st be in accordan ce w ith the National Electrical C ode (ANSI/NFPA 70- LA TEST EDIT ...

  • Thermo Products PGT16-160 - page 29

    All installatio ns and services must be performed by qualified service personnel. 27 II. STARTING THE UNIT A. INITIAL START UP: 1. Check all w irin g for l oose conn ections and proper hook up. 2. Le ak test ga s pip ing conne ctio ns. 3. Check tubing to the pressure sw itch to m ake sure it is pushed fi rmly onto the pressure tap. 4. Che ck flue p ...

  • Thermo Products PGT16-160 - page 30

    All installatio ns and services must be performed by qualified service personnel. 28 elevation of 2,000 feet or less, n o reduction in in put is requ ired. Your gas s upplier w ill su pply y ou w ith th e correct BTU and orifice sizing in form ation. To check the input of y our natural g as fu rnace, proceed as follow s: a. Call your gas supplier a ...

  • Thermo Products PGT16-160 - page 31

    All installatio ns and services must be performed by qualified service personnel. 29 ORIFICE CHART FURNACE MODEL NO. L.P. NAT. PGT5-100 PGT11-125 PGT16-160 PGL20-180 PGL33-250 PGL37-312 PGL39-400 .113 OR #33 DMS .1285 OR #30 DMS .144 OR #44 DMS .213 OR #3 DMS .265 OR 17/64 DMS .297 OR 19/64 DMS .332 OR Q DMS .196 OR #9 DMS .213 OR #3 DMS .238 OR B ...

  • Thermo Products PGT16-160 - page 32

    All installatio ns and services must be performed by qualified service personnel. 30 V. DEALER MAINTENANCE A. ELECTRICAL: 1. Check all w iring f or loose conn ections. 2. Check for correct voltage at th e furn ace w hen operatin g. 3. Check amp- draw on blow er m otor and bu rner to ass ure they are not ex ceeding n am e plate am p rating. B. CLEAN ...

  • Thermo Products PGT16-160 - page 33

    All installatio ns and services must be performed by qualified service personnel. 31 Reassem ble the furnace to its original construction . Remoun t the burner bein g certain th at the air tube is properly inserted into the cham ber opening (see Burner Installation section). VI. TROUBL ESHOOTI NG For troublesh ooting th e pow er gas bu rner, refere ...

  • Thermo Products PGT16-160 - page 34

    All installatio ns and services must be performed by qualified service personnel. 32 VII. REPLACEMENT PARTS ...

  • Thermo Products PGT16-160 - page 35

    All installatio ns and services must be performed by qualified service personnel. 33 ...

  • Thermo Products PGT16-160 - page 36

    All installatio ns and services must be performed by qualified service personnel. 34 ...

  • Thermo Products PGT16-160 - page 37

    All installatio ns and services must be performed by qualified service personnel. 35 ...

  • Thermo Products PGT16-160 - page 38

    All installatio ns and services must be performed by qualified service personnel. 36 ...

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