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Manual Honda 250-4195

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  • Honda 250-4195 - page 1

    Form 2220 ...

  • Honda 250-4195 - page 2

    ITEM OTY. PART NUMBER DESCRIPTION 1 1 1 VACUUM REGULATOR 598-02117 55A-00858 59A-01653 59A-01637 55A-00964 55A-01006 I 55A-00531 i 55A-01007 I 55A-00102 ! 55A-00559 i 55A-01008 55A-00990 59A-02719 55A-00002 55A-00669 53A-00172 598-02199 598-02381 55A-01037 55A-00754 REDUCER-VACUUM (1/4-3/16) I , TUBE -VACUUM (5/32x48 Lg.) , TUBE -VACUUM (7/32x1 3/8 ...

  • Honda 250-4195 - page 3

    3 ...

  • Honda 250-4195 - page 4

    INDEX Page 1-37 4 8 11 1988 HONDA CIVIC, ACCORD AND PRELUDE. R Servo Installations. Supercruise Regulator Installations. Microcruise Regulatorlnstallations Vacuum Regulator and Reservoir Installation. Road Speed Pick-up Coillnstallations. ThrottleConnections BracketTemplates 7 14 16 21 1985-87 HONDA CIVIC, ACCORD, PRELUDE, WAGOVAN, 15008, CRX8UPERC ...

  • Honda 250-4195 - page 5

    5 ...

  • Honda 250-4195 - page 6

    MODEL-R SERVO INSTALLATIONS CIVIC The servo mounts to the passenger side shock tower. STEP 1 Fabricate bracket from servo bracket provided in basic kit using template in back of instructions. Attach mounting bracket to servo. STEP 2 Remove nut and lock washer from shock tower. Install mounting bracket over stud. Replace lockwasher and nut and retig ...

  • Honda 250-4195 - page 7

    PRELUDE The servo mounts forward of the drivers side shock tower. STEP 1 Fabricate mounting bracket from servo bracket provided in the basic kit using template in back of instructions. Attach the mounting bracket to the servo. STEP 2 Remove the plastic plug as shown in illustration exposing a 6mm threaded hole. STEP 3 Install servo as shown. Thread ...

  • Honda 250-4195 - page 8

    ACCORD The servo mounts to the passenger side of the firewall. STEP 1 Fabricate mounting bracket from servo bracket provided in the basic kit using templates in back of instructions. Attach the mounting bracket to the servo. STEP 2 Removethescrewatthetop, right cornerofthevacuum canister. Position mounting brac- ket, reinstall screw and tighten. Se ...

  • Honda 250-4195 - page 9

    VACUUM REGULATOR AND VACUUM RESERVOIR INSTALLATION NOTE! Vehicles with automatic transmission equipped with a lock-up converter require a vacuum regulator and a vacuum reservoir. The vacuum regulator and vacuum reservoir should be installed away from any sharp, hot, or moving parts. A vacuum schematic is shown below. Vehicles with manual transmissi ...

  • Honda 250-4195 - page 10

    SUPERCRUISE REGULATOR INSTALLATIONS CIVIC The regulator mounts to the passenger side shock tower and firewall. STEP 1 Fabricate mounting brackets from one road speed pick-up coil bracket, and one servo cable bracket provided in the basic kit using templates in back of instructions. Attach the brackets to the regulator. STEP 2 Loosen screw shown on ...

  • Honda 250-4195 - page 11

    ACCORD The regulator mounts to the driver side engine mount. STEP 1 Fabricate mounting brackets from two road speed pick-up coil brackets provided in the basic kit using templates in back of instructions. Attach the bracket to the regulator. STEP 2 Remove the two screws that secure the existing cable holder to the engine mount. STEP 3 Position the ...

  • Honda 250-4195 - page 12

    PRELUDE The regulator mounts to the passenger side shock tower and brake proportioning valve. STEP 1 Fabricate mounting brackets from two cable brackets provided in kit using the templates in back of instructions. STEP 2 Remove nut from shock tower. Install top regulator mounting bracket as shown. Replace nut and retighten. STEP 3 Remove bolt from ...

  • Honda 250-4195 - page 13

    CIVIC The regulator mounts to the passenger side firewall. STEP 1 Fabricate mounting bracket from one pick-up coil bracket and one cable bracket pro- vided in kit using the templates in back of instructions. Attach brackets to regulator. STEP 2 Remove nut from solenoid bracket and fuel filter. Mount regulator as shown. Replace nuts and retighten. 1 ...

  • Honda 250-4195 - page 14

    ACCORD The regulator mounts forward of the drivers side shock tower. STEP 1 Fabricate mounting brackets from cable brackets provided in kit using the templates in back of instructions. STEP 2 Remove bolts from existing cable bracket. Install mounting brackets as shown. Replace cable bracket. Replace bolts and retighten. STEP 3 Install regulator as ...

  • Honda 250-4195 - page 15

    PRELUDE The regulator mounts forward of the drivers side shock tower. STEP 1 Fabricate mounting bracket from one cable bracket provided in kit using the template in back of instructions. STEP 2 Remove top right bolt on engine mounting bracket. Install regulator mounting bracket. Replace bolt and retighten. STEP 3 Install regulator as shown. STEP 4 ...

  • Honda 250-4195 - page 16

    ROAD SPEED PICK-UP COIL INSTALLATIONS ACCORD and PRELUDE The road speed pick-up coil mounts to the passenger side of the transmission above the drive axle. STEP 1 Fabricate road speed pick-up coil mounting bracket from road speed pick-up coil bracket provided in the basic kit using template in back of instructions. Attach the pick-up coil to the br ...

  • Honda 250-4195 - page 17

    -- CIVIC -- STEP 3 17 ...

  • Honda 250-4195 - page 18

    TH ROTTLE CON N ECTIONS CIVIC The cruise control cable attaches to the throttle lever provided in adaptor package. STEP 1 Remove nut and lock washer from passenger's side of carburetor. Install throttle lever. Replace lock and nut, retighten. NOTE: Be careful not to cross thread the nut when retightening. STEP 2 Fabricate cable anchor bracket ...

  • Honda 250-4195 - page 19

    ACCORD The cruise control cable attaches to the back of the accelerator pedal. STEP 1 Modify throttle bracket assembly provided in adaptor package using template in back of instructions. STEP 2 Pull carpet on drivers side floor back to gain access to area below accelerator pedal. STEP 3 Place lower left corner of throttle bracket into the corner pr ...

  • Honda 250-4195 - page 20

    1/1 ~ f " Floorboard Cover Throttle bracket installed on Accord "P" Clamp wiNo. 10 screw and bead chain coupling w/jam nut 20 ...

  • Honda 250-4195 - page 21

    PRELUDE The cruise control cable attaches to the back of the accelerator pedal; STEP 1 Modify throttle bracket assembly provided in adaptor package using template in back of instructions. STEP 2 Pull carpet on driver side floor back to gain access to area below accelerator pedal. Cut insulation away to expose accelerator pedal step and a path for t ...

  • Honda 250-4195 - page 22

    STEP 4 Route cruise control cable behind engine to firewall. There is a rubber plug directly above the accelerator pedal in the firewall. Remove this plug and pass cable thru. STEP 5 Attach cruise control cable to the throttle bracket assembly with a 114" tub clamp pro- vided in the basic kit. Be sure that the cable sleeve is on the cruise con ...

  • Honda 250-4195 - page 23

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  • Honda 250-4195 - page 52

    To begin remove servo bracket and servo cable bracket from your Basic Kit. Using sketches provided, make your pick-up coil mounting bracket and servo mounting bracket. STEP 1. STEP 2. The throttle bracket assembly (from adaptor kit) has been made to fit the Accord. If you are installing on a Prelude, rework is required. Using sketch provided, rewor ...

  • Honda 250-4195 - page 53

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  • Honda 250-4195 - page 54

    t ACCORD THROTTLE HOOK-UP Remove existing grommet and punch a 114" diameter hole thru its center. See arrow. Remove panels (2) from lower and under dash, to get room to see and work. Route servo cable to this area, place above grom. met onto cable and pass servo cable thru firewall. Put grommet back into hole. Servo cable coming thru to inside ...

  • Honda 250-4195 - page 55

    ACCORD TH ROTTLE HOOK-UP No.10-32 NUT No.10-32 x 1 " SCREW No.10-32 JAM NUT (2) Place 1/4" tube clamp onto servo cable. Use No. 10-32 x 1/2" screw and 3/16" Helical spring washer to fasten clamp to bracket. SPLIT SLEEVE TO BE UNDER CLAMP- TUBE 19 BEADS Run bead chain thru pulley and attach to bead chain coupling (on pedal). Pu ...

  • Honda 250-4195 - page 56

    PRELUDE THROTTLE HOOK-UP Drill a 1 " hole in area shown by arrow in picture. Servo cable and wiring goes thru this side. Use grommet from basic kit to place around servo cable and wiring to fill hole. Grommet must be used to protect against sharp edges of metal cutting into servo cable and wiring. Removepa!:'1els (2) from lower and under ...

  • Honda 250-4195 - page 57

    PRELUDE THROTTLE HOOK-UP Use 3/8" tube clamp to attach to pedal. There is a clear spot just below the pedal to allow room for 3/8" tube clamp. Mark the area and raise pedal upward to place clamp. Place 1/4" tube clamp onto servo cable. Use No. 10-32 x 1/2" screw and 3/16" Helical spring lock washer to fasten clamp to bracke ...

  • Honda 250-4195 - page 58

    NOTE: On the standard automatic and 5 speed automatic with lock-up converter, a vacuum regulator must be used along with the vacuum reservoin VACUUM SCHEMATICS ~ ~ --Engine Vacuum r;) ,/ (Intake Manifold) '-- Vacuum Reservoir To Servo For Manual Transmission Vehicle Attach 1/4" female fully insulated terminal (sup- plied) to brown wire of ...

  • Honda 250-4195 - page 59

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