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Manual Miller Electric XLi

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  • Miller Electric XLi - page 1

    ® Auto-Darkening Helmets Models: XLi, XLix and Elite t OM-217 741C May 2006 XLi XLix Elite T o help us serve you better , go to w ww .MillerW elds.Com/HelmetReg/ ...

  • Miller Electric XLi - page 2

    T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1 . . . . . . . . . . . . . . . SECTION 2 − SPECIFICA TIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 3 − OPERA TION INSTRUCTIONS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 4 − ...

  • Miller Electric XLi - page 3

    Page 1 SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING W arning! W atch Out! There are possible hazards as shown in the adjoining symbols. D Read and follow Section 1 for all safety symbols. ARC RA YS can burn eyes and skin. Arc rays from the welding process produce intense visible and invisible (ultravio- let and infrared) rays that can bur ...

  • Miller Electric XLi - page 4

    Page 2 SECTION 2 − SPECIFICA TIONS V iewing Field (XLi, Xlix) 97mm x 47mm/3.81” x 1.85” Viewing Field (Elite) 97mm x 60mm/3.81” x 2.62” Reaction Time (XLi) 0.0000555sec (1/18,000) Reaction Time (Xlix, Elite) 0.0000500sec (1/20,000) Available Shades Darkened State: No. 9 − No. 13 / Light State: No. 4 provides continuous UV and IR protect ...

  • Miller Electric XLi - page 5

    Page 3 SECTION 3 − OPERA TION INSTRUCTIONS Auto-Darkening Lens Controls . T wo different lens assemblies are shown. Refer to the illustra- tion that matches the lens on your helmet. Auto-On Lens Assembly 1 Reset/Auto-On Button 2 V ariable Shade Control 3 Sensitivity/Grind Mode Control 4 Lens Delay Control 5 Low Battery Indicator Manual-On Lens As ...

  • Miller Electric XLi - page 6

    Page 4 Reset/Auto-On Button (Auto − On Lens Assembly) Press the Reset button to check lens operation. If working properly , the lens will automatically darken twice and then return to the light state. . The lens will Auto Off (light state − No. 4) 15 − 20 minutes after the last arc. It is not necessary to press the Reset button to resume weld ...

  • Miller Electric XLi - page 7

    Page 5 Sensitivity/Grind Mode Control (Auto-On Lens Assembly) Sensitivity Control (Manual-On Lens Assembly) The sensitivity control is used to make the lens more responsive to differing light levels experienced in various welding processes. W e recommend a Mid-Range o r 30 − 50% sensitivity setting for most applications. S e e Ad- justing Sensiti ...

  • Miller Electric XLi - page 8

    Page 6 Lens Delay Control Th e lens delay control is used to slow the lens-switching time to the clear state after welding. The delay is particularly useful in eliminating bright after-rays present in higher amperage applications where the molten puddle re- mains bright momentarily after welding. Adjusts from 0.10 second (Min) to 1.0 sec- ond (Max) ...

  • Miller Electric XLi - page 9

    Page 7 Adjusting Headgear XLi Models . There are four headgear ad- justments: headgear top, tight- ness, angle adjustment, and distance adjustment. 1 Headgear T op Adjusts headgear for proper depth on the head to ensure correct bal- ance and stability . 2 Headgear T ightness T o adjust, push in the adjusting knob located on the back of the headgear ...

  • Miller Electric XLi - page 10

    Page 8 Adjusting Headgear (Continued) Xlix and Elite Models − . There are four headgear adjust- ments: headgear top, tightness, angle adjustment, and distance adjustment. 1 Headgear T op Adjusts headgear for proper depth on the head to ensure correct bal- ance and stability . 2 Headgear T ightness T o adjust, push in the adjusting knob located on ...

  • Miller Electric XLi - page 11

    Page 9 Replacement of the Front and Inside Lens Covers Y W arning! Never use the auto-darkening lens without the inside and outside lens covers properly installed. W elding spatter will damage the auto-darkening lens and void the warranty . XLi – 1 Outside − Remove the outside lens cover frame by grasping the outside corners and pulling gently ...

  • Miller Electric XLi - page 12

    Page 10 SECTION 4 − BA TTER Y REPLACEMENT XLi and Xlix – Remove the battery by inserting a coin into the slot on the battery cover and turn to the left to release the cover . Replace with a CR2450 lithium type battery or equivalent, Miller Part No. 217043. ( Note: make certain that the positive, (+) side of the battery faces up when reinstallin ...

  • Miller Electric XLi - page 13

    Page 1 1 SECTION 5 − MAINTENANCE Cleaning The helmet requires little maintenance. However , for best performance we rec- ommend cleaning after use. Using a soft cloth dampened with a mild soap and water solution, wipe the cover lenses clean. Allow to air dry . Occasionally , the filter lens and sensors should be cleaned by gently wiping with a so ...

  • Miller Electric XLi - page 14

    Page 12 SECTION 7 − INST ALLING OPTIONAL MAGNIFYING LENS . T o prevent lens fogging, install flat side of magnifying lens toward auto-darkening lens. XLi – Magnifying lenses can be adapted to the XLi helmet as follows: 1 Pull outside lens cover/holder free from helmet. 2 Position magnifying lens over auto-darkening lens between the four center- ...

  • Miller Electric XLi - page 15

    Page 13 SECTION 8 − REPLACEMENT P ARTS XLi Series Item No. Description XLi Series 1 Helmet shell, Black 217 606 1 Helmet shell, American Eagle II 223 645 1 Helmet shell, Black Flame 217 604 1 Helmet shell, Red Flame 217 603 1 Helmet shell, Millermatic R 770 233 1 Helmet shell, Dale Earnhardt Sr . 770 253 1 Helmet shell, Dale Earnhardt Jr . 770 23 ...

  • Miller Electric XLi - page 16

    Page 14 Lense, 1.00 magnification (not shown) 212 236 Lense, 1.25 magnification (not shown) 212 237 Lense, 1.50 magnification (not shown) 212 238 Lense, 1.75 magnification (not shown) 212 239 Lense, 2.00 magnification (not shown) 212 240 Lense, 2.25 magnification (not shown) 212 241 Lense, 2.50 magnification (not shown) 212 242 * Kit includes front ...

  • Miller Electric XLi - page 17

    Page 15 XLix Series Item No. Description XLix Series 1 Helmet shell, Black 770 236 1 Helmet shell, American Eagle II 1 Helmet shell, Black Flame 1 Helmet shell, Red Flame 1 Helmet shell, Millermatic R 1 Helmet shell, Dale Earnhardt Sr . 1 Helmet shell, Dale Earnhardt Jr . 1 Helmet shell, Jeff Gordon 1 Helmet shell, Maple Leaf 223 458 1 Helmet shell ...

  • Miller Electric XLi - page 18

    Page 16 Lense, 0.75 magnification (not shown) 212 235 Lense, 1.00 magnification (not shown) 212 236 Lense, 1.25 magnification (not shown) 212 237 Lense, 1.50 magnification (not shown) 212 238 Lense, 1.75 magnification (not shown) 212 239 Lense, 2.00 magnification (not shown) 212 240 Lense, 2.25 magnification (not shown) 212 241 Lense, 2.50 magnific ...

  • Miller Electric XLi - page 19

    Page 17 Elite Series Item No. Description Elite Series 1 Helmet shell, Black 216 331 1 Helmet shell, American Eagle II 1 Helmet shell, Black Flame 217 602 1 Helmet shell, Red Flame 216 332 1 Helmet shell, Camouflage 227 190 1 Helmet shell, Mexican Flag 229 587 1 Helmet shell, The Joker 227 189 1 Helmet shell, UA-Series 1 229 366 1 Helmet shell, Map ...

  • Miller Electric XLi - page 20

    Page 18 Lense, 0.75 magnification (not shown) 212 235 Lense, 1.00 magnification (not shown) 212 236 Lense, 1.25 magnification (not shown) 212 237 Lense, 1.50 magnification (not shown) 212 238 Lense, 1.75 magnification (not shown) 212 239 Lense, 2.00 magnification (not shown) 212 240 Lense, 2.25 magnification (not shown) 212 241 Lense, 2.50 magnific ...

  • Miller Electric XLi - page 21

    Page 19 SECTION 9 − LIMITED W ARRANTY Effective January 1, 2006 LIMITED W ARRANTY – Subject to the terms and conditions below . Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail pur- chaser that the new Miller equipment sold after the effective date of this limited wa rranty is free of defects in material and workma ...

  • Miller Electric XLi - page 22

    Page 20 NOTES ...

  • Miller Electric XLi - page 23

    ...

  • Miller Electric XLi - page 24

    PRINTED IN USA © 2006 Miller Electric Mfg. Co. V isit our website at www.MillerWelds.com ® Miller Elect ric Mfg. Co. An Ill inois T ool Works Company 1635 West S pencer S treet Applet on, WI 5 4914 US A ...

Manufacturer Miller Electric Category Welding System

Documents that we receive from a manufacturer of a Miller Electric XLi can be divided into several groups. They are, among others:
- Miller Electric technical drawings
- XLi manuals
- Miller Electric product data sheets
- information booklets
- or energy labels Miller Electric XLi
All of them are important, but the most important information from the point of view of use of the device are in the user manual Miller Electric XLi.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Miller Electric XLi, service manual, brief instructions and user manuals Miller Electric XLi. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Miller Electric XLi.

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A complete manual for the device Miller Electric XLi, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Miller Electric XLi by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Miller Electric XLi.

A complete Miller Electric manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Miller Electric XLi - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Miller Electric XLi, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Miller Electric XLi, that we can find in the current document
3. Tips how to use the basic functions of the device Miller Electric XLi - which should help us in our first steps of using Miller Electric XLi
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Miller Electric XLi
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Miller Electric XLi in a specific country, if it was not possible to solve the problem on our own.

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