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Manual Graco ti10392a

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  • Graco ti10392a - page 1

    With priming pist on and Severe Duty ® or MaxLife ® r od and cylinder . For prof essional use only . Not for use in e xplosive atmospheres. See page 3 f or model inf ormation. See page 4 2 fo r maximum working pressu re and approv al s. Important Safety Instru ctions Read all warnings and instr u ctions in this manual. Sav e these instructions. I ...

  • Graco ti10392a - page 2

    Related Manua ls 2 312375J Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 W a rnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Component I dentification . . . . . . . . . . . . . . . . . . . . 6 Repair . . . . ...

  • Graco ti10392a - page 3

    Models 312375J 3 Models Check your displacement pum p’ s identificati on plate (ID) for the 6-digit par t numb er of your displacement pump . Use the follo wing ma trix to define the constr uction of yo ur displacement pump , based on the six digit s. F or e xample, displa cement pump Pa r t N o. L250CM repres ents the displaceme nt pump ( L ), o ...

  • Graco ti10392a - page 4

    Warnings 4 312375J Wa r n i n g s The f ollowing warnings are fo r the setup , use, grounding, maintenance, and repair of this equipment. The e xclama- tion point symbol alerts you to a gener al war ning and the h azard symbol ref ers to procedure-specific risk. Ref er back to these wa r nings . Additional, product- specific w arnings may be f ound ...

  • Graco ti10392a - page 5

    Warnings 312375J 5 EQUIPMENT MISUSE HAZARD Misuse can ca use death or serious injury . • Do not oper ate the unit when f atigued or under the influ ence of drugs or alcohol. • Do not exceed the maximum workin g pressure or temperature rating of the lo west rated system component. See T echnical Data in all equipm ent manuals . • Use fluids an ...

  • Graco ti10392a - page 6

    Component Identification 6 312375J Component Identification Key: A Displacement Rod BW e t C u p C Throat P acking Car tridge D Outlet Housing E Fluid Outlet F Pump Bleed V alve G Pump Cylinder H Intake V alve Housing J Intak e Cylinder K Priming Pi ston Assemb ly L Hex Head Bolt (500cc displacement pump s only) M W et Cup Sight Glass (MaxLife mode ...

  • Graco ti10392a - page 7

    Repair 312375J 7 Repair T roubleshooting See Chec k-Mate Pump P ackag es manual 312376. Required T ools • T orque wr ench • Bench vise, with soft jaws • Rubber mallet •H a m m e r • 400 mm (15.8 in.) adju stable wrench • O-ring pick • Flat head scre wdriver • 13 mm (1/2 in.) dia . brass rod • Set of soc ket wren ches • Set of ad ...

  • Graco ti10392a - page 8

    Repair 8 312375J 12. T orque car tridge (3) to specifie d torque listed in the f ollowing tab le. 13. Slide pac king nut/w et cup (9) ov er displacement rod (1) and torq ue to specifie d torque listed in the follo w- in g ta ble. 14. Fill wet cup (9) 1/3 full of TS L or compatib le solv ent. Disassembl y When disassembling displace ment pump , la y ...

  • Graco ti10392a - page 9

    Repair 312375J 9 7. Hold flats of the priming piston rod (24) with an adjustable wrench, and use a sec ond wrench to unscre w priming piston seat (27) fr om rod. Slide priming piston (26) off rod. I nspect surf aces of guide (25) and piston (2 6) f or scoring, wear , or other dam- age. 8. Use an adjustable wrench on he x of intake cylinde r (22) to ...

  • Graco ti10392a - page 10

    Repair 10 312375J 11. Use a n o-ring p ick to remov e seal (21) from intake valv e ho using (19). Disca rd seal; use a new one for reassembly . See F IG . 10. 12. Pull intak e seat (20) out bottom of intak e valv e hous- ing (19). T a k e care not to drop intake valv e assem- bly (R) as it comes free, and se t it aside for later . 13. Use a rubber ...

  • Graco ti10392a - page 11

    Repair 312375J 11 19. Pull seal (18 ) and seat (20) out the top of th e intak e housing (22). If seat is difficult to re mov e, tur n hous- ing upside do wn and drive seat out using a hamme r and brass r od. 20. Examine mating surf aces of seat (20) and int ake valv e bo dy (32) f or damage. 21. T o access throat pa c kings and glands, use an adjus ...

  • Graco ti10392a - page 12

    Repair 12 312375J 27. T o disass emble intak e check v alve assembly , place intak e valv e body (32) in a vise and unscrew pack- ing nut (33 ). Remov e seal (38) from nut, and intak e valv e pa c kings (S) f rom v alve body . In spect mating surf aces of inta ke v alve body (32) and seat (2 0) f or damage or w ear . 28. Unscrew b leeder valv e plu ...

  • Graco ti10392a - page 13

    Repair 312375J 13 5. If it w as necessar y to remo v e the priming piston rod (24) from the piston (23), apply threa d sealant to threads of the rod. Place fla ts of piston in a vise. Hold flats of r od with an adjustable wrench, and screw rod into piston ; see the follo wing table for cor- rect torque. Be careful not to create b urrs on flats of r ...

  • Graco ti10392a - page 14

    Repair 14 312375J 9. Lubr icate seal (18) and in stall it on the bottom of cyl- inder (17). Slide i ntake valv e housing (19) onto prim- ing piston rod (24) . Ensure smooth surf ace of valv e stop f aces displacement pump intak e. Scre w hous- ing onto cylinder . 10. Lubr icate pr iming piston rod (24), then slide as sem- bled intak e valv e on to ...

  • Graco ti10392a - page 15

    Repair 312375J 15 17. Place cylinder (17) sidewa ys in a vise with soft jaws . 18. Lubr icate seal (18) and place it on bottom of cylin - der (17). (Cylinde r is symmetrical so either end can be the bott om.) 19. Slide displacement rod (1), pist on assembly (T), intak e v alve assemb ly (R), and priming piston rod (24) into cylind er (17) from bo t ...

  • Graco ti10392a - page 16

    Repair 16 312375J 23. P ar tially thread wet cup (9) into car tridge (3) to hold pack ings in place during in stallation. Install ne w car- tridge o-ring (4 ) on car tr idge (3). Apply thread lubr i- cant to car tridge (3) and carefully slide down o ver displacement rod and into outlet housi ng (2). T orque car trid ge to the follo wing torqu e. Be ...

  • Graco ti10392a - page 17

    Repair 312375J 17 28. Chec k that flats of priming piston rod (24 ) are accessible below intake cylinder (22). If not, tap on top of displacement rod (1 ) with a rubber mallet until flats are exposed. 29. Slide priming piston (26) and priming piston guid e (25) (only on L100 an d L500 models) onto rod (2 4) until it stops . Hold rod (24) steady wit ...

  • Graco ti10392a - page 18

    Parts 18 312375J Pa r t s 60cc Displacement Pumps KEY : T orque to 85-95 ft- lb (115-128 N•m) T orque to 28-44 ft-lb (38-59 N •m) T orque to 213 -287 ft-lb (288-387 N•m) T orque to 43-47 ft-lb (58-63 N •m) T orque to 34-38 ft-lb (45-51 N •m) T orque to 26-30 ft-lb (35-41 N •m) T orque to 90-130 ft- lb (122-173 N•m) T orque to 44-62 ft ...

  • Graco ti10392a - page 19

    Parts 312375J 19 100cc Displacement Pumps KEY : T orque to 85 -95 ft-lb (115-128 N•m) T orque to 28 -44 ft-lb (38-59 N•m) T orque to 21 3-287 ft-lb (288-387 N•m) T orque to 43 -47 ft-lb (58-63 N•m) T orque to 34 -38 ft-lb (45-51 N•m) T orque to 26 -30 ft-lb (35-41 N•m) T orque to 90 -130 ft-lb (122-173 N•m) T orque to 44 -62 ft-lb (60 ...

  • Graco ti10392a - page 20

    Parts 20 312375J 60cc and 100cc Displacement Pumps  CS Models only .  SS Models only .  CM Models only .  SM Models only . ‡S e e 60cc and 100cc Ki ts tab le on page 21.  Replacement Danger an d W arning labels, tags , and cards are av ailable at no cost. Ref. P ar t Description Qty . 1  257530 KIT , rod, displacement ; chrom ...

  • Graco ti10392a - page 21

    Parts 312375J 21 60cc and 100cc Kits The f ollowing table ind icates which par ts (accord ing to ref erence numb er) are included in each kit. Kit Reference Numbers 456789 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 2 0 2 1 2 3 2 4 2 9 3 0 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 4 0 4 1 4 2 4 4 5 1 6 1 255507              ...

  • Graco ti10392a - page 22

    Parts 22 312375J Kit Descriptions Kit Description 255507 Com plete Seal Kit; Sev e re Duty , C S 256866 Com plete Seal Kit; Sev e re Duty , S S 255508 Complete Seal Kit; MaxLif e, CM 256867 Complete Seal Kit; MaxLif e, SM 255523 Throat Seal Kit; Se vere Duty 255524 Throat Seal Kit; MaxLif e, CM 257558 Throat Seal Kit; MaxLif e, SM 255533 Piston Sea ...

  • Graco ti10392a - page 23

    Parts 312375J 23 60cc and 100cc P ac king Kits Throat P ackings Severe Duty MaxLife PTFE Alternative Intake V alve P ackings Severe Duty and MaxLife  CS Models only .  SS Models only .  CM Models only .  SM Models only . PTFE Alternative Piston P ac kings PTFE Alternative Ref. Description Qty . 5  GLAND , packing f emale; CST 1 ? ...

  • Graco ti10392a - page 24

    Parts 24 312375J 200cc and 250cc Displacement Pumps KEY : T orque to 239-271 ft-lb (323-366 N•m) T orque to 95-115 ft-lb (128-155 N•m) T orque to 345-435 ft-lb (466-587 N•m) T orque to 71-79 ft-lb (96-107 N•m) T orque to 92-102 ft-lb (124-138 N•m) T orque to 57-63 ft-lb (77-85 N•m) T orque to 130-190 ft-lb (176-258 N•m) Apply thread s ...

  • Graco ti10392a - page 25

    Parts 312375J 25 200cc Displacement Pumps  Model L200CS only .  Model L200CM only .  Model L200SS only .  Model L200SM only . ‡S e e L200cc Kits tab le, page 26.  Replacement Danger and W arning labels, tags, and cards are av ailable at no cost. Ref. Pa rt Description Qty . 1  255571 KIT , rod, displacement; chrome (includes ...

  • Graco ti10392a - page 26

    Parts 26 312375J L200cc Kits The f ollowing table ind icates which par ts (accord ing to ref erence numb er) are included in each kit. Kit Reference Numbers 456789 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 2 0 2 1 2 3 2 4 2 9 3 0 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 4 0 4 1 4 2 5 1 6 0 255509        255510   ...

  • Graco ti10392a - page 27

    Parts 312375J 27 L200cc Kit Desc riptions Kit Description 255509 Complete Seal Kit, L200CS 255510 Complete Seal Kit, L200CM 255511 Complete Seal Kit, L200SS 255512 Complete Seal Kit, L200SM 255525 Throat Sea l Kit, L200CS 255526 Throat Sea l Kit, L200SS 255527 Th roat Seal Kit, L200CM and L200SM 255534 Piston Kit 255541 Intak e Soft Seal Kit, L200C ...

  • Graco ti10392a - page 28

    Parts 28 312375J L200cc P ac king Kits Throat P ackings Severe Duty MaxLife PTFE Alternative Intake V alve P ackings Severe Duty and MaxLife  Model L200CS only .  Model L200CM only .  Model L200SS only .  Model L200SM only . PTFE Alternative Piston P ac kings PTFE Alternative Ref. Description Qty . 5  GLAND , packing f emale 1  GL ...

  • Graco ti10392a - page 29

    Parts 312375J 29 250cc Displacement Pumps  Model L250CS only .  Model L250CM only .  Model L250SS only .  Model L250SM only . ‡S e e L250cc Kits tab le, page 30.  Replacement Danger and W arning labels, tags, and cards are av ailable at no cost. Ref. P ar t Description Qty . 1  255573 KIT , rod, displacement; chrome (include ...

  • Graco ti10392a - page 30

    Parts 30 312375J L250cc Kits The f ollowing table ind icates which par ts (accord ing to ref erence numb er) are included in each kit. Kit Reference Numbers 4 5 6 7 8 9 1 01 11 21 31 4 1 51 61 71 82 02 12 32 42 93 03 13 23 33 43 53 63 73 83 94 04 14 25 16 0 255513       255514        ? ...

  • Graco ti10392a - page 31

    Parts 312375J 31 L250cc Kit Desc riptions Kit Description 255513 Complete Seal Kit, L250CS 255514 Complete Seal Kit, L250CM 255515 Complete Seal Kit, L250SS 255516 Complete Seal Kit, L250SM 255528 Throat Sea l Kit, L250CS 255529 Throat Sea l Kit, L250SS 255530 Th roat Seal Kit, L250CM and L250SM 255536 Piston Kit 255543 Intak e Soft Seal Kit, L250C ...

  • Graco ti10392a - page 32

    Parts 32 312375J L250cc P ac king Kits Throat P ackings Severe Duty MaxLife PTFE Alternative Intake V alve P ackings Severe Duty and MaxLife  Model L250CS only .  Model L250CM only .  Model L250SS only .  Model L250SM only . PTFE Alternative Piston P ac kings PTFE Alternative Ref. Description Qty . 5  GLAND , packing, f em ale 1  ...

  • Graco ti10392a - page 33

    Parts 312375J 33 ...

  • Graco ti10392a - page 34

    Parts 34 312375J 500cc Displacement Pumps KEY : T orque to 327-363 ft-lb (441-490 N•m) T orque to 95-115 ft-lb (128-155 N•m) T orque to 90-100 ft-lb (122-135 N•m) T orque to 71-78 ft-lb (96-106 N•m) T orque to 149-261 ft-lb (203-355 N•m) T orque to 160-220 ft-lb (217-299 N•m) T orque to 104-136 ft-lb (141-185 N•m) Apply thread sealant ...

  • Graco ti10392a - page 35

    Parts 312375J 35 L500cc Models  Model L500CS only .  Model L500CM only .  Model L500SS only .  Model L500SM only . ‡S e e L500cc Kits tab le, page 36.  Replacement Danger and W arning labels, tags, and cards are av ailable at no cost. Ref. P ar t Description Qty . 1  255575 KIT , rod, displacement; chro me (includes 18) 1  ...

  • Graco ti10392a - page 36

    Parts 36 312375J L500cc Kits The f ollowing table ind icates which par ts (accord ing to ref erence numb er) are included in each kit. Kit Reference Numbers 456789 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 2 0 2 3 2 4 2 9 3 0 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 4 0 4 1 4 2 4 4 5 1 6 0 255517       255518   ...

  • Graco ti10392a - page 37

    Parts 312375J 37 L500cc Kit Desc riptions Kit Description 255517 Complete Seal Kit, L500CS 255518 Complete Seal Kit, L500CM 255519 Complete Seal Kit, L500SS 255520 Complete Seal Kit, L500SM 255531 Throat Sea l Kit, L500CS and L500SS 255532 Th roat Seal Kit, L500CM and L500SM 255538 Piston Soft Seal Kit 255547 Intak e Soft Seal Kit, L500CS 255548 In ...

  • Graco ti10392a - page 38

    Parts 38 312375J L500cc P ac king Kits Throat P ackings Severe Duty MaxLife PTFE Alternative Intake V alve P ackings Severe Duty and MaxLife  Model L500CS only .  Model L500CM only .  Model L500SS only .  Model L500SM only . PTFE Alternative Piston P ac kings PTFE Alternative Ref. Description Qty . 5 GLAND , packing f emale 1 6 V -P AC ...

  • Graco ti10392a - page 39

    Dimensions 312375J 39 Dimensions Displacement Pu mp Dimensions L200SM and L250SM Models L500CM Model L060CM and L100CM Models A A A C C C ti10392a ti10720a t i10396a Displacement Pump A (Height) in. (mm) C (Outlet Siz e) in. npt W e ight lbs (kg) 60cc 27.2 (691.0) 3/4 npt(m) 34 (15.5) 100cc 28.62 (727.0) 3 /4 npt(m) 35 (16) 200cc 29.75 (755.7) 1 np ...

  • Graco ti10392a - page 40

    Outlet Housing Mounti ng Hole Layout 40 312375J Outlet Housing Mounting Hole La y out L060cc and L100cc Displ acement Pumps L500cc Displacement Pumps L200cc and L250cc Di splacement Pumps 5.91 in. (150 mm) 8.0 in. (203 mm) 8.0 in. (203 mm) ti10598a ti10599a ti10600a ...

  • Graco ti10392a - page 41

    Outlet Housing Mounti ng Hole Layout 312375J 41 ...

  • Graco ti10392a - page 42

    Technica l Data 42 312375J T e c hnical Data All displacement pump mode ls hav e the same maximum operat ing temperatu re. Displaceme nt Pump Maximum Fluid W orking Pres sure Displacement pe r Cycle 60cc 6100 psi (4 2 MP a, 421 bar) 60cc 100cc 6300 psi ( 44.1 MP a, 441 bar) 100cc 200cc 6200 psi ( 43.4 MP a, 434 bar) 200cc 250cc 6200 psi ( 43.4 MP a ...

  • Graco ti10392a - page 43

    Technical Data 312375J 43 W etted parts: L060CS, L060CM, L100CS, L100CM . . . . . . . . . . . . L060SS and L060SM . . . . . . . . . . . . . . . . . . . . . . . . . L100SS and L100SM . . . . . . . . . . . . . . . . . . . . . . . . . L200CS, L200CM, L250CS, L250CM . . . . . . . . . . . . L200SS and L200SM . . . . . . . . . . . . . . . . . . . . . . . ...

  • Graco ti10392a - page 44

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains English. MM 312375 Graco Headquarters: Minneapolis ...

Manufacturer Graco Category Marine Sanitation System

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All of them are important, but the most important information from the point of view of use of the device are in the user manual Graco ti10392a.

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Graco ti10392a by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Graco ti10392a.

A complete Graco manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Graco ti10392a - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Graco ti10392a, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Graco ti10392a, that we can find in the current document
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4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Graco ti10392a
5. FAQ - Frequently Asked Questions
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