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Honda Automobiles EB5000i - page 1
31Z12602 00X31-Z12-6020 EB500i/EB7000i AH O/M 31Z12602 C 2004 Honda Motor Co., Ltd. -All Rights Reserved See page 76 for instructions on assembling your generator . Owner , s Manual GENERA TOR EB5000i ・ EB7000i Black DIC F101 (PF) 1000.2005.12 Printed in Japan 英 N AH HC Hi EM3 ...
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Honda Automobiles EB5000i - page 2
Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the gener ator and should remain with the generator i f resold. The information and specifications included in this publication were in effect at the time of approval f or printing. Honda Motor Co., Ltd. reserves the right, ...
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Honda Automobiles EB5000i - page 3
1 INTRODUCT ION Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market. We want to help you get the best results from your new generator and to operate it safely. This manual contains all the information on how to do that; please read it carefully. ...
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Honda Automobiles EB5000i - page 4
− − − − − − 2 A FEW WORDS ABOUT SAFETY Safety Labels Safety Messages Safety Headings Safety Section Instructio ns Your safety and the safety of others are very important. And using t his generator safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other info ...
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Honda Automobiles EB5000i - page 5
3 CON TENTS ................................................................................ GENERATOR SAFETY .6 ........................................................................ CONTROLS & FEATURES .10 ............................................................................... BEFORE OPERATION .25 ................................... ...
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Honda Automobiles EB5000i - page 6
4 CONTENTS .............................................................................................. OPERATION .27 ............................................................. SERVICING YOUR GENERATOR .41 .................................................................................................. STORAGE .56 ............................ ...
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Honda Automobiles EB5000i - page 7
5 CONTENTS ...................................................................................... TRANSPORTING .61 ....................................... TAKING CARE OF UNEXPECTED PROBLEMS .62 .......................................... TECHNICAL & CONSUMER INFORMATION .65 ........................................................................ ...
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Honda Automobiles EB5000i - page 8
6 GENERATO R SAFETY Operator Responsibility IMPORTANT SAFETY INFORMATION Carbon Monoxide Hazards Honda generators are designed for use with electri cal equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property. Most accidents can be prevented if you follow all instr ...
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Honda Automobiles EB5000i - page 9
− − − 7 GENERATOR SAFETY Electric Shock Hazar ds Fire and Burn Hazards The generator produces enough electric power to cause a ser ious shock or electrocution if misused. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electr ocu ...
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Honda Automobiles EB5000i - page 10
8 GENERATOR SAFETY Refuel With Care Gasoline is extremely flammable, and gasoline vapor can explode. Allow the engine to cool if the generator has been in operation. Refuel only outdoors in a well-ventilated area with the engine OFF. Do not overfill the fuel tank. Never smoke near gasoline, and keep other flames and sparks away. Always store gasoli ...
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Honda Automobiles EB5000i - page 11
9 GENERATOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda servicing dealer for a replacement. 05/12/21 14:30:47 31Z12600_010 ...
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Honda Automobiles EB5000i - page 12
10 CONTROLS & FEA TURES COMPONENT & CONTROL LOCATIONS ENGINE SWITCH OUTPUT INDICATOR i-MONITOR VOLTAGE SELECTO R SWITC H OVERLOAD INDICATOR RECEPTACLES OIL ALERT INDICATOR i-MONITOR BUTTON GFCI RESET BUTTON GFCI TEST BUTTON AC CIRCUIT BREAKER FUEL VALVE LEVER AC CIRC UIT PROTEC TORS ECOTHROTTLE SW ITCH TM TM TM Use the two illustrations on ...
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Honda Automobiles EB5000i - page 13
11 CONTROL & FEATURES SPARK PLUG INSPECTION COVE R AIR CLEANER STARTER GRIP GROUND TERMINAL OIL DRAIN PLUG HANGER HANDLE CHOKE LEVER WHEEL STAND OIL FILLER CAP/DIPST ICK MUFFLER FUEL GAUGE FUEL TANK CAP 05/12/21 14:30:57 31Z12600_012 ...
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Honda Automobiles EB5000i - page 14
− − 12 CONTROL & FEATURES CONTROLS Fuel Valve Lever Engine Switch Choke Lever FUEL VALVE LEVER O O F F F F O O N N O O F F F F O O N N ENGINE SWITCH CHOKE LEVER O O P P E E N N C C L L O O S S E E D D The fuel valve must be in the ON position for the engine to run. After stopping the engine, turn the fuel valve to the OFF position. The fuel ...
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Honda Automobiles EB5000i - page 15
− − 13 CONTROL & FEATURES Recoil Starter EcoThrottle Sw itch STARTER GRIP ON OFF ECOTHROTTLE SW ITCH Pulling the starter grip operates the recoil starter to crank the engine for starting. The EcoThrottle system automatically reduces engine speed when all loads are turned off or disconnected. When appliances are turned on or reconnected, the ...
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Honda Automobiles EB5000i - page 16
14 CONTROL & FEATURES Voltage Selector Switch Switch Position AC Circuit Prote ctors 120/240V: 120V ONLY: AC CIRC UIT PROTEC TOR PUSH ON VOLTAGE SELECTO R SWITC H CIRCU IT PROTEC TOR for Receptacle CIRCU IT PROTEC TOR for Receptacle CIRCU IT PROTEC TOR for Receptacle 120V 30A 120/240V 30A OFF 120V 20A 120V/240V 120V ONLY CIRCU IT PROTEC TOR for ...
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Honda Automobiles EB5000i - page 17
15 CONTROL & FEATURES AC Circuit Breaker AC CIRCUIT BREAKER O O N N O O F F F F The AC circuit breaker may be used t o switch the generator power ON or OFF. The AC circuit breaker will automatically switch OFF if there is a short circuit or a significant overload at the receptacles, or if the ground fault circuit interrupter (GFCI) detects a gr ...
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Honda Automobiles EB5000i - page 18
16 CONTROL & FEATURES Ground Fault Circuit Interrupter (GFCI) AC CIRCUIT BREAKER GFCI RESET BUTTON GFCI TES T BUTTON An example of ground fault current is the current which would flow through a person who is using an appliance with faulty insulation and, at the same time, is in contact with an electr ical ground such as a plumbing fixture, wet ...
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Honda Automobiles EB5000i - page 19
17 CONTROL & FEATURES Folding Handle To Extend Handle To Fold Handle HANDLE LEVER HANDLE Handle used position Generator opelation position The foldable handle is intended for ease of transportation and should be folded when the generator is stationary. Do not rest objects on extended handle. Lift handle upward. Lock levers will lock and secur e ...
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Honda Automobiles EB5000i - page 20
18 CONTROL & FEATURES FEATURES Ground Terminal GROUND TERMINAL The ground terminal is connected to the frame of the generator , the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector or local agency having jurisdi ...
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Honda Automobiles EB5000i - page 21
19 CONTROL & FEATURES Output Indicator Overload Indicator OUTPUT INDICATOR (GREEN) OVERLOAD INDICATOR (RED) The output indicator (green) is illuminated when the generator is operating normally. It indicates that the generator is producing electrical power at the receptacles. If the generator is overloaded, or if there is a short circuit in a co ...
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Honda Automobiles EB5000i - page 22
20 CONTROL & FEATURES Oil Alert Indicator It blinks. OIL ALERT (RED) The Oil Alert system is designed to prevent engine dam age caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase ca n fall below a safe limit, the Oil Alert indicator comes on and the Oil Alert system automatically will stop the engine ...
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Honda Automobiles EB5000i - page 23
− 21 CONTROL & FEATURES i-Monitor i-Monitor a t Start Up i-Monitor Display i-Monitor Display Mode 1 Total Operat ing Hours i-MONITOR BUTTON SINGLE-DIGIT SCREEN DISPLAY FOUR-DIGIT SCREEN DISPLAY TM TM TM TM TM TM TM TM TM TM TM The i-Monitor is a user interface that allows the operator t o view (when the generator is running) total operating t ...
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Honda Automobiles EB5000i - page 24
− − 22 CONTROL & FEATURES i-Monitor Display Mode 2 Power Output i-Monitor Display Mode 3 Engine RPM TM TM TM This mode displays an approximate generator output on the display screen. The output is expressed in VA (volt-amperes). The output value is not an exact measurement and should be regarded as a reference only. Power output will not di ...
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Honda Automobiles EB5000i - page 25
23 CONTROL & FEATURES i-Monitor S ystem Erro r Mess ages ERROR MESSAGE (Example:E-01) OVERLOAD INDICA TOR TM TM If the generator has a system malfunction, it will show an error message on the i-Monitor display. If an error message display, contact an authorized Honda generator dealer . 05/12/21 14:32:17 31Z12600_024 ...
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Honda Automobiles EB5000i - page 26
24 CONTROL & FEATURES Fuel Gauge FUEL TANK CAP FULL EMPTY FUEL GAUGE The fuel gauge is a mechanical device that measur es the fuel level in the tank. The red indicator in t he window will reference the level in relation to full or empty. To provide incr eased operating time, start with a full tank before b eginning operation. Check the fuel lev ...
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Honda Automobiles EB5000i - page 27
25 BEFORE OPERAT ION ARE YOU READY TO GET STARTED? Knowledge IS YOUR GENERATOR READY TO GO? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the generator and its operatio ...
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Honda Automobiles EB5000i - page 28
26 BEFORE OPERATION Check the Engine Check the GFCI Maintenance Cover MAINTENANCE COVER Check the oil level (see page ). A low oil level will cause the Oil Alert system to shut down the engine. Check the air filter (see page ). A dirty air filter will restrict air flow to the carburetor, reducing engine and gener ator performance. Check the fuel le ...
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Honda Automobiles EB5000i - page 29
27 SAFE OPERATING PRECAUTIONS OPERA TION Before operating the generator for the first time, please review the GENERATOR SAFETY section and the chapter titled BEFORE OPERATION . For your safety, avoid starting or operating the generator in an enclosed area such as a garage. Your generator ’s exhaust contains poisonous carbon monoxide gas which can ...
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Honda Automobiles EB5000i - page 30
28 OPERATION STARTING THE ENGINE FUEL VALVE LEVER O O N N O O F F F F VOLTAGE SELECTO R SWITC H 120V ONLY 120V/ 240V AC CIRCUIT BREAKER O O F F F F CHOKE LEVER O O P P E E N N C C L L O O S S E E D D Refer to Safe Operating Precautions on page . Turn the fuel valve lever to the ON position. Make sure that the AC circui t breaker is in the OFF posit ...
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Honda Automobiles EB5000i - page 31
29 OPERATION O O N N O O F F F F ENGINE SWITCH O O F F F F O O N N STARTER GRIP ECOTHROTTLE SW ITCH TM Make sure the EcoThrottle switch is in the OFF position, or more time will be required for warm up. Turn the engine switch to the ON position. Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to t h ...
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Honda Automobiles EB5000i - page 32
30 OPERATION O O N N ON O O F F F F CHOKE LEVER C C L L O O S S E E D D O O P P E E N N AC CIRCUIT BREAKER ECOTHROTTLE SW ITCH TM If the choke lever was turned to the CLOSED position to start the engine, gradually turn it to the OPEN position as the engine warms up. I fy o uw i s ht ou s et h e EcoThrottle system, turn the EcoThrottle switch to the ...
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Honda Automobiles EB5000i - page 33
31 OPERATION STOPPING THE ENGINE O O N N ENGINE SWITCH O O N N FUEL VALVE LEVER O O F F F F O O F F F F O O F F F F AC CIRCUIT BREAKER To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, use the following procedure. Switch the AC c ircuit breaker to the OFF position. Turn the fuel valve le ...
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Honda Automobiles EB5000i - page 34
32 OPERATION GFCI OPERATION CHECK AC CIRCUIT BREAKER GFCI TES T BUTTON GFCI RESET BUTTON O O F F F F Always check GFCI operation before using the generator. A faulty GFCI can cause electric shock which can seriously injury or kill you. Always perform the GFCI inspection before using the generator. If the GFCI fails the test, the generator must be r ...
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Honda Automobiles EB5000i - page 35
33 OPERATION AC CIRCUIT BREAKER GFCI RESET BUTTON O O N N Press the GFCI RESET button. The RESET button should stay in, flush with its base plate. With the RESET button in and the engine running, turn the AC circuit breaker to the ON position. The AC cir cuit breaker should remain in the ON position. The AC circuit breaker will not remain in the ON ...
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Honda Automobiles EB5000i - page 36
− 34 OPERATION AC OPERATION VOLTAGE SELECTO R SWITC H OUTPUT INDICATOR (GREEN) OVERLOAD INDICATOR (RED) 120V/240V 120V ONLY If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is in the appliance, or if the rated load capacity of the ...
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Honda Automobiles EB5000i - page 37
35 OPERATION AC CIRCUIT BREAKER PLUG GFCI RESET BUTTON Before connecting an appliance to the generator, make sur e that it is in good order and that its electrical r ating does not exceed that of the generator. Then start the gener ator and connect the appliance power cord. Determine if the cause is a short cir cuit in a connected appliance, an ove ...
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Honda Automobiles EB5000i - page 38
36 OPERATION AC Applications Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately. Disconnect the appliance, and ...
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Honda Automobiles EB5000i - page 39
＋＋ ＋ ＋＋ ＋ 37 OPERATION AC Receptacle Selection The generator has separate main power pr oducing circuits. These two circuits supply power to different receptacles shown when the voltage selector switch is in the 120/240 V position. When two or more receptacles are used, prevent overloading by dividing the load between the two power circ ...
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Honda Automobiles EB5000i - page 40
38 OPERATION 120V 20A 120/240V 30A 120/240V 30A 120V 30A 120V 20A Example: EB5000i Receptacle 1 has a 15A load connected to it. Receptacle 3 has a 10A load connected to it. Both receptacles are powered by main power circuit I. The equation tells us that the total power draw on circuit I is 25A. This is a substantial overload of this circuit. To eli ...
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Honda Automobiles EB5000i - page 41
39 OPERATION ECOTHROTTLE SYSTEM ON O O F F F F ECOTHROTTLE SW ITCH TM TM TM TM TM TM TM Appliances with large start-up power demands may not allow the engine to reach normal operating r pm when they are connected to the generator. Turn the EcoThr ottle to the OFF position and connect the appliance to the generator. If the engine still will not r ea ...
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Honda Automobiles EB5000i - page 42
40 OPERATION STAND BY POWER Connections to a Building’s Electrical System System Ground Special Requirements Honda EB5000i/ EB7000i generators are designed for construction job site use and cannot be connected to a building’s electrical system. These generators have the neutral bonded to ground to com ply with OSHA job site temporary power r eg ...
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Honda Automobiles EB5000i - page 43
41 SERVICING YOUR GE NERAT OR THE IMPORTANCE OF MAINTENANCE Maintenance, replacement , or repair of the emission contr ol devices and systems may be perform ed by any engine repair establishment or individual, using parts that are ‘‘certified’’ t o EPA standards. Good maintenance is essential for safe, economical, and trouble-free operation ...
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Honda Automobiles EB5000i - page 44
− − − 42 SERVICING YOUR GENERATOR MAINTENANCE SAFETY Safety Precautions Carbon monoxide poisoning from engine exhaust . Burns from h ot parts . Injury from moving parts. Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can ari se in performing maintenance. Only you can decide w ...
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Honda Automobiles EB5000i - page 45
43 SERVICING YOUR GENERATOR MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) ITEM Perform at every indicated month or operating hour interval, whic hever comes first. (1) For commerc ial use, log hours of operation to deter mine proper m aintenance interval s. These items shoul d be servic ed by your se rvicing dealer , unles s you have the proper t ...
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Honda Automobiles EB5000i - page 46
44 SERVICING YOUR GENERATOR REFUELING FULL EMPTY FUEL TANK CAP FUEL GAUGE MAXIMUM FUEL LEVEL (FUEL STRAINER SHOULDER) Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. With the engine sto ...
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Honda Automobiles EB5000i - page 47
45 SERVICING YOUR GENERATOR FUEL RECOMMENDATIONS Use unleaded gasoline with a pump octane rating of 86 or higher. This engine is certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid gettin ...
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Honda Automobiles EB5000i - page 48
46 SERVICING YOUR GENERATOR ENGINE OIL LEVEL CHECK OIL FILLER CAP DIPSTICK UPPER LIMIT Check the engine oil level with the generator on a level surface and the engine stopped. The Oil Alert system will automatically stop the engine before the oil level falls below safe limits. However, to avoid the inconvenience of an unexpected shutdown, check the ...
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Honda Automobiles EB5000i - page 49
47 SERVICING YOUR GENERATOR ENGINE OIL CHANGE UPPER LIMIT OIL DRAIN PLUG OIL FILLER CAP/DIPST ICK SEALING WASHER OIL FILLER CAP/DIPSTIC K Drain the oil while the engine is warm to assur e rapid and complete draining. Place a suitable container below the engine to catch the used oil, then remove the oil filler cap/ dipstick, drain plug and sealing w ...
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Honda Automobiles EB5000i - page 50
− 48 SERVICING YOUR GENERATOR ENGINE OIL RECOMMENDATIONS SAE Visco sity Grades AMBIEN T TEMPERATUR E Oil is a major factor affecting per formance and service life. Use 4-stroke automotive detergent oil. SAE 10W 30 is recommended for general use. Other viscosities shown in the chart may be used when the average temperature in your area is within t ...
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Honda Automobiles EB5000i - page 51
49 SERVICING YOUR GENERATOR AIR CLEANER SERVICE AIR CLEANER COVER COVER SCREW FOAM AIR FILTER Remove the foam air filter from the air cleaner cover. Loosen the cover screws and remove the air cleaner cover. Check the foam air filter to be sure it is clean and in good condition. If the foam air filter is dirty, clean it as described on page . Replac ...
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Honda Automobiles EB5000i - page 52
50 SERVICING YOUR GENERATOR FOAM AIR FILTER CLEANING FOAM AIR FILTER A dirty foam air f ilter will restrict air flow to the carburetor, reducing engine performance. If you operate the generator in ver y dusty areas, clean the foam air filter more frequently than specified in the Maintenance Schedule. Clean the foam air f ilter in warm soapy water, ...
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Honda Automobiles EB5000i - page 53
51 SERVICING YOUR GENERATOR SEDIMENT CUP CLEANING SEDIMENT CUP O-RING FUEL VALVE LEVER ON OFF Turn the fuel valve lever to the OFF position. Reinstall the O-ring and sediment cup. Wash the sediment cup and O-ring in nonflammable solvent, and dry them thoroughly. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe ...
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Honda Automobiles EB5000i - page 54
52 SERVICING YOUR GENERATOR Recommended spark plugs: SPARK PLUG SERVICE SPARK PLUG INSPECTION COVE R COVER SCREW SPARK PLUG WRENCH Incorrect spark plugs can cause engine dam age. Disconnect the spark plug cap, and remove any dirt from around the spark plug area. Remove the spark plug with a 13/16-inch spark plug wrench (commercially available). Loo ...
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Honda Automobiles EB5000i - page 55
− −− − − 53 SERVICING YOUR GENERATOR SEALING WASHER 0.028 0.031 in (0.70 0.80 mm) Inspect the spark plug. Replace it if the electrodes are worn or if the insulator is cracked, chipped or fouled. Measure the spark plug electrode gap with a wire-type feeler gauge. Correct the gap, if necessary, by carefully bending t h es i d ee l e c t r o ...
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Honda Automobiles EB5000i - page 56
54 SERVICING YOUR GENERATOR SPARK ARRESTER SERVICE MUFFLER PROTECTOR 8 mm FLANGE BOLT (2) REAR BAR 6 mm FLANGE NUT (6) The spark arrester m ust be serviced every 100 hours t o keep it functioning as designed. If the engine has been running, the muffler will be very hot. Allow the muffler t o cool before servici ng the spark arr ester. Remove the tw ...
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Honda Automobiles EB5000i - page 57
55 SERVICING YOUR GENERATOR EXHAUST TAIL PIPE SPARK ARRESTER 6 mm FLANGE BOLT 6 mm FLANGE BOLTS TORQUE: TORQUE: Remove the three 6 mm flange bolts, and remove the exhaust tail pipe and the spark arrester. Install the spark arrester and the exhaust tail pipe in the reverse order of removal. Inspect the screen for breaks or tears and replace it if ne ...
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Honda Automobiles EB5000i - page 58
56 STORAGE PREPARATION Cleaning Fuel STORAGE Proper storage preparation is essential for keeping your generator trouble-free and looking good. The following steps will help to keep rust and corrosion from im pairing your generator’s function and appearance, and will make the engine easier to star t when you use the generator again. Wipe the gener ...
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Honda Automobiles EB5000i - page 59
57 STORAGE Adding a Gasoline Stabilizer to Extend Fuel Storage Life When adding a gasoline stabilizer, fill the fuel tank with fres h gasoline. If only partially filled, air in the tank will promote fuel deterioration during storage. If you keep a container of gasoline for refueling, be sure that it contains only fresh gasoline. Add fuel stabilizer ...
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Honda Automobiles EB5000i - page 60
58 STORAGE Draining the Fuel Tank and Carburet or DRAIN SCREW Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. Place a suitable gasoline container below the carburetor drain hose. Loosen ...
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Honda Automobiles EB5000i - page 61
− 59 STORAGE Engine Oil Change the engine oil (see page ). Pour a tablespoon (5 10 cc) of clean engine oil into the cylinder. Remove the spark plug (see page ). Pull the starter rope sever al times to distribute the oil i n the cylinder. Reinstall the spark plug. Slowly pull the starter grip until resistance is felt. At this point, the piston is ...
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Honda Automobiles EB5000i - page 62
60 STORAGE STORAGE PRECAUTIONS REMOVAL FROM STORAGE If your generator will be stored with gasoline in the fuel tank and carburetor, it is important to r educe the hazard of gasoline vapor ignition. If the cylinder was coated with oil during storage preparation, the engine may smoke briefly at startup. This is nor mal. If the fuel was drained during ...
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Honda Automobiles EB5000i - page 63
61 TRANSP ORTING If the generator has been running, allow the engine to cool for at least 15 minutes before loading the generator on the tr ansport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Keep the generator level when transporting to reduce the possibility of fuel leakage. Move the fuel valve to the OFF ...
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Honda Automobiles EB5000i - page 64
62 ENGINE PROBLEMS Engine Will Not Start Possible Cause Correcti on TAKING CARE OF UNEXPECTED PROBLEMS Fuel valve lever OFF. Choke lever OPEN Engine switch OFF. Out of fuel. Bad fuel; generator stored without treating or draining gasoline, or refueled with bad gasoline. Low oil level caused Oil Alert to stop engine. Spark plug faulty, fouled, or im ...
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Honda Automobiles EB5000i - page 65
63 TAKING CARE OF UNEXPECTED PROBLEMS Engine Lacks Power Possible cause Correcti on Check air filter. Check fuel. Take generator to an authorized Honda servicing dealer, or refer to shop manual. Air filter restr icted. Bad fuel; generator stored without treating or draining gasoline, or refueled with bad gasoline. Fuel filter restri cted, carbureto ...
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Honda Automobiles EB5000i - page 66
64 TAKING CARE OF UNEXPECTED PROBLEMS GENERATOR PROBLEMS No Power at the AC Receptacles Possible Cause Correcti on Switch AC circuit breaker ON. C h e c ka cl o a da n d Switch AC circuit breaker ON. Test GFCI (p. 32) replace faulty power tool, appliance, or Push RESET button and switch AC circui t breaker ON. Check AC load. Stop and restart the en ...
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Honda Automobiles EB5000i - page 67
65 TECHNICAL INFORMATION TECHNICAL & CONSUMER INFORMATION FRAME SERIAL NUMBER Serial Number Location Record the frame serial number in the space below. You will need this serial number w hen ordering parts, and when m aking technical or warranty inquiries. Frame serial number: Date purchased: 05/12/21 14:37:18 31Z12600_066 ...
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Honda Automobiles EB5000i - page 68
66 TECHNICAL & CONSUMER INFORMATION Carburetor Modificati on for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Perform ance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard star ting. Operation at an altitude that diff ers f ...
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Honda Automobiles EB5000i - page 69
67 TECHNICAL & CONSUMER INFORMATION Oxygenated Fuels METHANOL ETHANOL MTBE Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred t o as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If y ...
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Honda Automobiles EB5000i - page 70
68 TECHNICAL & CONSUMER INFORMATION Emission Control System Inform ation Source of Emissions The U.S. and California Clean Air Acts Tampering and Altering The combustion process produces car bon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, the ...
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Honda Automobiles EB5000i - page 71
69 TECHNICAL & CONSUMER INFORMATION Problems That May Affect Emissions Replacement Parts Maintenance If you are aware of any of the following symptoms, have your engine inspected and repaired by your authorized Honda ser vicing dealer. Hard starting or stalling after starting. Rough idle. Misfiring or backfiring under load. Afterburning (backfi ...
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Honda Automobiles EB5000i - page 72
− − − 70 TECHNICAL & CONSUMER INFORMATION Air Index An Air Index Information hang tag/label is applied to engines certified to an emission durability time period in accordanc e with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions perform a ...
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Honda Automobiles EB5000i - page 73
×× −〈 〉 ± ± −− 71 TECHNICAL & CONSUMER INFORMATION Specifications EB5000i SPECIFICAT ION Dimensions Engine Generator Tuneup Specifications ITEM MAINTEN ANCE EALJ 31.9 in (810 mm) 30.7 in (780 mm) 26.4 in (670 mm) EB5000i 45.5 in (1,155 mm) 198 lbs (90 kg) GX340K1 4-stroke, overhead valve, s ingle cylinder 20.6 cu-in (338 cm ) 3.2 ...
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Honda Automobiles EB5000i - page 74
×× −〈 〉 ± ± −− 72 TECHNICAL & CONSUMER INFORMATION Tuneup Specificati ons ITEM SPECIFICATION MA INTENANCE Dimensions Engine Generator E B 7000is EAKJ EB7000i 31.9 in (810 mm) 26.4 in (670 mm) 30.7 in (780 mm) 45.5 in (1,155 mm) 198 lbs (90 kg) GX390K1 4-stroke, overhead valve, s ingle cylinder 23.75 cu-in (389.3 cm ) 3.5 2.5 in (8 ...
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Honda Automobiles EB5000i - page 75
73 TECHNICAL & CONSUMER INFORMATION 05/12/21 14:38:40 31Z12600_074 ...
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Honda Automobiles EB5000i - page 76
74 TECHNICAL & CONSUMER INFORMATION CONSUMER INFORMATION Honda Publications Shop Manual Parts Catalog These publications will give you additional information f or maintaining and repairing your generator . You may order them from your Honda generator dealer. This manual covers complete maintenance and overhaul procedures. It is intended to be u ...
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Honda Automobiles EB5000i - page 77
75 TECHNICAL & CONSUMER INFORMATION Customer Service Inform ation Honda Power Equipment dealership per sonnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. The Service Manag ...
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Honda Automobiles EB5000i - page 78
76 ASSEMBLY SAFETY The Importance of Proper Assembly Improper assem bly can cause an unsafe condition that can lead to serious injury or death. Follow the procedures and precautions in the assembly instruct ions carefully. Proper assembly is essential to operator safety and the reliability of the machine. Any error or oversight made by the per son ...
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Honda Automobiles EB5000i - page 79
□ □ □ □ 77 ASSEMBLY Important Safety Precauti ons Carbon monoxide poisoning from engine exhaust . Injury from moving parts. Burns from h ot parts . Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment. When performing this assembly, be especially caref ...
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Honda Automobiles EB5000i - page 80
× × × × 78 ASSEMBLY Loose Parts Unpacking ASSEMBLY Check all loose parts against the following list. Contact your dealer if any of the loose parts shown below are not included with your generator. Compare the loose parts with the inventory list below. Remove the generator and loose par ts box from the carton. Tools Required: 1. 2. 14 mm wrench ...
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Honda Automobiles EB5000i - page 81
−− − × × × × × 79 ASSEMBLY Wheel Kit In stallation TORQUE: AXLE WHEEL (2) STAND (2) LONGER 20 mm WASHER ( 2) 8 16 mm FLANGE BOLT (4) 4.0 28 mm COTTER PI N (2) 81 6 m m FLANGE BOLT (4) IN INSIDE 17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m) Install the two stands on the under frame using four 8 16 mm flange bolts. Install the axle assembly ...
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Honda Automobiles EB5000i - page 82
−− − 80 ASSEMBLY Handle Installation To Extend Handle: TORQUE: SPRING WASHER (2) 12 mm WASHER ( 2) HANDLE HOLDER BOLT ( 2) HANDLE ASSEMBLY HANDLE LEVER HANDLE 17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m) Install the handle ass embly on the generator upper frame using the 12 mm washers, spr ing washers and handle holder bolts. Operation must be ...
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Honda Automobiles EB5000i - page 83
× −− − × 81 ASSEMBLY Rear Bar Insta llation TORQUE: 8 45mm FLANGE BOLT (2) REAR BAR Install the rear bar on t he generator frame using the two 8 45 mm flange bolts. 17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m) 05/12/21 14:39:33 31Z12600_082 ...
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Honda Automobiles EB5000i - page 84
−− − × 82 ASSEMBLY Hanger Kit Installation TORQUE: HANGER GENERATOR SIDE HANGER BRACKET (2) 8 16 mm FLANGE BOLT (4) HANGER FUEL TANK RIB Position the hanger at the generator ’s balance point as shown below. Fit the end tabs of the hanger through the bracket slots, and bolt the brackets to the hanger and tighten securely. 17 22 lbf·ft (24 ...
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Honda Automobiles EB5000i - page 85
83 ASSEMBLY Engine Oil WITHOUT OIL Fuel SAE Viscosity Grad es AMBIENT TEMPERATU RE OIL FILLER HOLE UPPER LIMIT FILLER CAP/ DIPSTICK The generator is shipped in the engine. Place the generator on a level surface. Add enough of the recommended oil to bring the oil level to the top of the oil filler neck. Use a 4-stroke motor oil that meets the requir ...
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Honda Automobiles EB5000i - page 86
84 ASSEMBLY BEFORE OPERATION STARTING THE ENGINE STOPPING THE ENGINE GENERATOR SAFETY CONTROLS & FEATURES OPERATION Before using your generator, you should become familiar with information contained in the following chapters and sections: (page ) (page ) (page ) (page ) (page ) 6 10 27 28 31 05/12/21 14:39:54 31Z12600_085 ...
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Honda Automobiles EB5000i - page 87
85 INDEX A B C E .......................................................................... BEFORE OPERATION . 25 ................................................................................... AC Applications . 36 ............................................................................... AC Circuit Breaker . 15 ........................... ...
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Honda Automobiles EB5000i - page 88
86 INDEX F G H I K L ........................................................................................... Knowledge . 25 ........................................................................................... FEATURES . 18 .......................................................................... Fire and Burn Hazar ds . 7 .............. ...
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Honda Automobiles EB5000i - page 89
87 INDEX M O Q R ........................ QUICK REFERENCE INFORMATION . Inside back cover ............................................................................. Maintenance Cover . 26 .................................................................... MAINTENANCE SAFETY . 42 .............................................................. MAI ...
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Honda Automobiles EB5000i - page 90
88 INDEX S T V W U ..................................................................... Voltage Selector Switch . 14 ................................................... SAFE OPERATING PRECAUTIONS . 27 ................................................................................................ SAFETY . 76 ....................................... ...
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Honda Automobiles EB5000i - page 91
−− QUICK REFERENCE INFORMAT ION Unleaded gasoline with a pump octane rating of 86 or higher 0.028 0.031 in (0.70 0.80 mm) BPR5ES W16EPR-U Type Type Subsequent Fuel Spark Plug Maintenance Check engine oil level. Check air filter. Change engine oil. See Maintenance Schedule ( p a g e4 3) NGK: DENSO: Electr ode Gap Firs t 20 hours Before each use ...
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Honda Automobiles EB5000i - page 92
31Z12602 00X31-Z12-6020 EB500i/EB7000i AH O/M 31Z12602 C 2004 Honda Motor Co., Ltd. -All Rights Reserved See page 76 for instructions on assembling your generator . Owner , s Manual GENERA TOR EB5000i ・ EB7000i Black DIC F101 (PF) 1000.2005.12 Printed in Japan 英 N AH HC Hi EM3 ...
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