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Manual Sears 113.241591

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  • Sears 113.241591 - page 1

    Save This Manual For Future Reference owners manual MODEL NO. 113.241591 SAW WITH LEGS TWO CAST IRON TABLE EXTENSIONS MOTOR AND HOLD DOWN CLAMP Serial Number Model and serial number may be found at the rear of the base. You should record both model and serial number in a safe place for future use. CAUTION: READ ALL INSTRUCTIONS CAREFULLY L # DELUXE ...

  • Sears 113.241591 - page 2

    _ ,. i i .............. FULL ONE YEAR WARRANTY ON CRAFTSMAN TAB LE SAW If within one year from the date of purchase, this Craftsman Table Saw fails due to a defect in material or workmanship, Sears will repair it, flee of charge. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STA ...

  • Sears 113.241591 - page 3

    ADDITIONAL SAFETY iNSTRUCTiONS FOR TABLE SAWS WARNING: FOR YOUR OWN SAFETY, DO NOT OPERATE YOUR SAW UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO B. THE INSTRUCTIONS ... AND UNTIL YOU HAVE READ AND UNDERSTAND THE FOLLOWING. 1. GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS ... SEE PAGE 2 2. GETTING TO KNOW YOUR SAW... SEE PAGE 27. 3. BAS ...

  • Sears 113.241591 - page 4

    N. Provide adequate supportto the rear and sides of the saw table for wider or long workpieces. O. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the antikickback pawls may not stop a kickback. Therefore, be especially attentive to following proper set-up and cutt ...

  • Sears 113.241591 - page 5

    MOTOR SPECIFiCATiONS AND ELECTRICAL REQUIREMENTS This saw is designed to use a 3450 RPM motor only. Do not use any motor that runs faster than 3450 RPM. It is wired for operation on 110-120 volts, 60 Hz., Alternating current. IT MUST NOT BE CONVERTED TO OPERATE ON 230 VOLTS. The Black and Red motor leads are connected to quick connect tabs "A& ...

  • Sears 113.241591 - page 6

    CONTENTS WARRANTY ................................. 2 GENERAL SAFETY INSTRUCTION FOR POWER TOOLS ...................... 2 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ........................ 3 MOTOR SPECIFICATIONS AN D ELECTRICAL REQUIREMENTS .......................... 5 UNPACKING ANC CHECKING CONTENTS .. 6 Tools Needed .......................... ...

  • Sears 113.241591 - page 7

    LIST OF LOOSE PARTS item Part Name Qty, A Blade Guard and Spreader ........... 1 B Rip Fence .......................... 1 C Owners Manual ..................... 1 D Miter Gauge ........................ 1 E Rod, Separation (Fence) ............. 1 F Leg ................................ 4 G Stiffener, End ....................... 2 H Stiffener, Side 2 J ...

  • Sears 113.241591 - page 8

    Item Part Name Qty. Loose Parts Bag No. 62951 ........... 1 (Containing the Following Items): A Nut, Weld ...................... 1 B Clamp Spreader ................ 1 C Bracket, _;preader .............. 1 D Lockwasher, External 1/4 ........ 6 D Lockwasher, External #10 ........ 2 D Lockwasher, External 5/16 ....... 14 E Wrench, Hex "L" 3/ ...

  • Sears 113.241591 - page 9

    ASSEMBLY ASSEMBLING STEEL LEGS NOTE: Steel Legs are furnished with Model 113.241691, From among the loose parts, find the following Hardware: 24 Truss Head Screws, 1/4 - 20 x 5/8 in. long (top of screw is rounded) 24 Lockwashers. 1/4 in. External Type (approx. dia. of hole 1/4 in.) 24 Hex Nuts, 1/4 - 20 (approx, dia. of hole 1/4 in.) 8 Hex Nuts, 1/ ...

  • Sears 113.241591 - page 10

    If you mount the saw on any other bench, make sure that there is an opening in the top of the bench the same size as the opening =n the bottom of the saw so that the sawdust can drop through. Recommended working height is 33to 37 inches from the top of the saw table to the floor. 16"3/4" 15,1 @ 11,1/4 1 OPENING 7116" DIA, HOLES--_ -- ...

  • Sears 113.241591 - page 11

    HEELING ADJUSTMENT or PARALLELISM OF SAWBLADE TO MITER GAUGE GROOVE While cutting, the material must move in a straight line PARALLEL to the SAWBLADE . . . therefore both the miter gauge GROOVE and the RIP FENCE must be PARALL:EL to the SAWBLADE, If the sawblade IS NOT parallel to the miter gauge groove, the blade will bind at one end of the cut. ( ...

  • Sears 113.241591 - page 12

    • 9. Using a wood block and hammer as shown, move rear support bearing to right or left as req ui red to realign the blade. If necessary, shift front support bearing in similar manner; butdo NOT move front support bearing unless necessary, Recheck the alignment with the square, then securely retighten all support bearing screws. NOTE: Be certain ...

  • Sears 113.241591 - page 13

    If blade is NOT SQUARE to table .. the 90° stop screw must be ADJUSTED. A. Unscrew 90° STOP SCREW three to four turns using 3/16 in setscre.w wrench. B. Turn tilt handwheel clockwise oneturn, then turn handwheel counterclockwise until blade is square with table. C. Screw 90 ° stop screw IN until it stops.., check once again for squareness and re ...

  • Sears 113.241591 - page 14

    TiLT MECHANISM Lower blade to 2 inches or closer to the table top before tilting blade. Failure to do this may result in damage to your saw. The handwheel should turn freely without binding. The turn ing action can be adjusted by tightening or loosening the screws in the bearing retainer. NOTE: Tilt Handwheel must be removed to adjust. When adjusti ...

  • Sears 113.241591 - page 15

    5. From among the looseparts, find the following hardware: 4 Carriage Bolts, 5/16 - 18 × 3/4 in, long 4 Flatwashers 17/64 x 3/4x 1/16 4 Hex. Nuts, 5/16- 18 (approx, dia. of ho_e 5/16 in.) 4 Lockwashers. 5/16in. External Type (approx. alia. of hole 5/t6 n.) 6. #lace motor on MOTOR MOUNT... insert bolts through holes in MOUNTthen through the motor. ...

  • Sears 113.241591 - page 16

    5. Remove the plastic covers from the ends of the SHAFT HOUSING. SAW ARBOR MOTOR END d _ --. END 6. Push the saw arbor end of the flexible shaft out of the SHAFT HOUSING until it is approximately 1 inch above the end of the SMALL FERRULE. PULL FLEXIBLE SAW ARBOR END SHAFT OUT 1" 7. Insert the flexible shaft assembly through the opening in the ...

  • Sears 113.241591 - page 17

    9. Bend the SHAFT HOUSING toward the motor as illustrated, insert end of LARGE FERRULE over MOTOR CONNECTOR and line up SQUARE END of flexible shaft with square hoJe in MOTOR CONNECTOR. NOTF.: ff FLEXIBLE SHAFT is not properly positioned in the square hole of the MOTOR CONNECTOR it will not be Possible to make this con nection. It may be necessary ...

  • Sears 113.241591 - page 18

    14. With end of LARGE FERRULE inserted into recess in motor end cap tighten 2 Hex Head nuts on shaft brackets. LARGE FERRULE must be pushed against the motor end ca p as far as it wil I go. Tighten nuts but do not OVERTIGHTEN. The shaft brackets hold the LARGE FERRULE in place. Nuts should be securely tightened to prevent movement. Overtightening m ...

  • Sears 113.241591 - page 19

    4. Line up front and top of the extension with the front and top of the table. Usea combination square to line-up these edges. SLIGHTLY TIGHTEN nutswith a wrench. 5. tf adjustment _s necessary you should tap the extension into position using a hammer and a block of wood. Then firmly tighten nuts. BLOCK OF WOOD : CHECK WITH SQUARE AT 2 PLACES MARK ...

  • Sears 113.241591 - page 20

    5. Turn front bar end for end and insert bo}ts through holes in middle and on right sides of front of saw table as illustrated . . . install Iockwashers and nuts. DON'T SCREW NUTS ON ALL THE WAY. just get them started on the screws. 6. Insert 1 in. long screws in SECOND and FOURTH or FIFTH holes of rear bar and attach to table the same way as ...

  • Sears 113.241591 - page 21

    12. Raise blade all the way up. 13. Carefully move fence against blade. 14. Move front bar until "0" mark on rip scale is approximately in line with indicator. 15. Move FRONT bar upwards until fence is approximately 1/32 in. above table.., tighten screw at left end of bar. NOTE: Fold a piece of newspaper making 8 thicknesses and place bet ...

  • Sears 113.241591 - page 22

    For very close adjustments, grasp the guide bar with both hands and move the fence with your thumbs. Place fence on saw but DO NOT LOCK IT. Move the REAR END of the fence slightly to the rig ht or left . . . when you release it, the fence should "spring" back to its original position. If it does not, the spring pressure must be INCREASE ...

  • Sears 113.241591 - page 23

    3, The rip fence must be PARALLEL with the sawblade and miter Gauge grooves Move fence until it is along side of groove. E)o NOT LOCK IT. It sPiou/d be parallel to groove, If it rs not; A. Loosen the two "Hex Head Screws." B. Hold fence head tightly against bar.. move end of fence so that it is parallel with groove. C. Alternately tighten ...

  • Sears 113.241591 - page 24

    WARNING: TO AVOID INJURY DUE TO ACCIDENTAL START, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET. 2. MAKE SURE THE BLADE IS ALL THE WAY UP AND SQUARE WITH THE TABLE. 3. Position SPREADER SUPPORT on rod behind the rip fence guide bar, 4. Assemble the 7/8 in. long setscrews, nuts. Iockwashers and washers to the SPREADER RI ...

  • Sears 113.241591 - page 25

    sPACE EQUAL TO APPROX, 3 THICKNESSES OF PAPER KERF WOOD .- _ J _:_._ ,_ BLADE WARNING: AVORD iNJURY .f._-. _ ..... _.-:L .... ACCIDENTAL START, TURN SWITCH OFF AND , "_" _ -- ...................... - REMOVE PLUG FROM POWER OUTLET. ._[_'C:3;: .:Ci C_ -- _ iMPORTANT: The SPREADER must always be y=am _-- PARALLEL to the sawb,ade and in ...

  • Sears 113.241591 - page 26

    4. If the head is not square with the bar, adjustments are required. A. Loosen the "knob" (1) and the "two screws" (2). B. Position the HEAD square with the BAR using a combination square. C. PUSH the STOP PIN into the slot in the head at "0"... push the pin into the slot and twist it. Lock the knob. D. Recheck with th ...

  • Sears 113.241591 - page 27

    GETTING TO KNOW YOUR SAW 9 SAWBLADE 8 TABLE INSERT MITER GAUGE 10 EXACT-I-CUT ANTIKICKBACK LOCK HANDLE PAWLS 6 MITER GAUGE , TI TLOOK.A"O ,UNO..EAT,,ABLE, RIP FENCE HOLES FOR ATTACHING FACING 2 ELEVATION HANDWHEEL 3 TILT HANDWHEEL 1 ON-OFF SWITCH 1 ON-OFF SWITCH CAUTION: Before turning switch on, make sure the blade guard is correctly instal ...

  • Sears 113.241591 - page 28

    2 ELEVATION HANDWHEEL... elevates or lowers the blade, Turn clockwise to elevate.. counterclockwise to lower. NOTE: Any time sawblade has been elevated to 2-5/8 inches or higher above the table it will be necessary to lower the blade by turning the elevation handwheel 5 turnscounterclockwise before tilting to bevel. 3 TiLT HANDWHEEL... tilts the bl ...

  • Sears 113.241591 - page 29

    NEVER OPERATE THE SAW WITHOUTTHE ....... PROPER INSERT IN PLACE. USE THE SAW BLADE INSERT WHEN SAWING , . . USE THE COMBINATION DADO MOLDING INSERT (9- 22271) WHEN DADOING OR MOLDING. <._> il / SCREW 9 REMOVING AND INSTALLING SAWBLADE. WARNING: TO AVOID INJURY DUE TO ACCIDENTAL START, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOU ...

  • Sears 113.241591 - page 30

    BASIC SAW WORK HELPERS Before cutting" any wood. on,, your saw, study all of the "Basic Saw Operations. Notice that in order to make some of the cuts, it is necessary to use certain devices "Work Helpers" like the Push Stick, the Push Block and the Auxiliary Fence/Work Support, which you can make yourself. After you have made a ...

  • Sears 113.241591 - page 31

    CROSSCUTTING CROSSCUTTING is known as cutting wood across the grain, at 90 ° , or square with both the edge and the flat side of the wood. This is done with miter gauge set at "0". The graduations on the miter gauge provide accuracy for average woodworking. In some cases where extreme at:curacy is required, when making angle cuts, for ex ...

  • Sears 113.241591 - page 32

    1. NEVER USE THE RIP FENCE'AS A LENGTH STOP BECAUSE THE CUTOFF PIECE COULD BIND BETWEEN THE FENCE AND THE BLADE CAUSING A KICKBACK. 2. When making repetitive cuts shorter than 6 in.. clam p a block of wood 2 in. long to the table to act as a length stop. Do not clamp directly to the bottom edge of the table because the 'swivel of the clam ...

  • Sears 113.241591 - page 33

    COMPOUND MOTER CUTTING COMPOUND MITER CUTTING is a combination of miter cutting and bevel crosscutting. The cut is made at an angle other than 90 ° to both the edg_ and the flat side of the wood, Adjust the miter gauge and the blade to the desirec angle.,. Make sure miter gauge is locked. USING THE RmP FENCE RIPPING, BEVEL RIPPING, PLOUGHING, MOLD ...

  • Sears 113.241591 - page 34

    When "Wl DTH OF RIP" is 6 in. and Wi DER use your RIGHT Hand to feed the workpiece until it is clear of the table. Use LEFT hand ONLY to guide the .work piece ... do not FEED the workp ece with the left hand, When "WIDTH OF RIP" is 2 in, to 6 in. wide USE THE PUSH STICK tc feed the work. When WIDTH OF RIP is NARROWER than 2 in,. ...

  • Sears 113.241591 - page 35

    Feed the workpie'ce by hand along the AUXILIARY FENCE until the end is approx. 1 in. past the front edge of the table. Continue to feed using the PUSH BLOCK. Hold the workpiece in position and install the PUSH BLOCK by sliding it on top of the AUXILIARY FENCE/WORK SUPPORT (This May Raise Guard)- BAFFLE Narrow strips thicker than the Auxiliary ...

  • Sears 113.241591 - page 36

    RESAWING RESAWING is known as ripping a piece of wood through its thickness. Do not attempt to resaw BOWED or WARPED material. NOTE: To RESAWa piece of wood wider than 3-3/8 in... it will be necessary to remove the blade guard ... and use the AUXILIARY FENCE/WORK SUPPORT. (See "Work Helpers"). Clamp it to the table so that the workpiece w ...

  • Sears 113.241591 - page 37

    DADOING Instructions for operating the Dado Head are contained in boo _let furnished with the Dado Head. The Recommended Dado Head is listed under Recommended Accessories in this manual. The arbor on the saw, is only long enough so that the widest cut that can be made is 13/16" wide. It is not necessary to install the outside loose collar befo ...

  • Sears 113.241591 - page 38

    MOTOR LUBRICATmON AND MAINTENANCE 1. The sleeve bearings, in both end shields of the motor, have been lubricated at the factory with correct lubricant. No other part of the motor requires lubrication, 2. Re-lubricate motor bearings in accordance with the instructions on the nameplate. Be sure to wipe off dirt or grit if present around oil hole caps ...

  • Sears 113.241591 - page 39

    LUBRiCATiON The following parts should be oiled occasionally with SAE No. 20 or No. 30 engine oil. 1. Tilt screw threads and pivot nut. (First Clean with Craftsman Gum & Pitch Remover.) 2. Elevation screw threads and pivot nut. (First Clean with Craftsman Gum & Pitch Remover.) 3. Cradle bearing points. 4. Bearing points in guard assembly, m ...

  • Sears 113.241591 - page 40

    TROUBLE SHOOTmNG WARNING: TO AVOID INJURY, TURN SWITCH "OFF" AND ALWAYS REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLESHOOTING. TROUBLE SHOOTING -- GENERAL TROUBLE r PROBABLE CAUSE Excessive vibraUon. 1. Blade out of balance. , | ,. 1. Miter gauge not adjusted Cut when crosscutting• properly. Cut binds, burns or 1. Dull blade with ...

  • Sears 113.241591 - page 41

    TROUBLE SHOOTING -- MOTOR (Continued) TROUBLE Motor starts slowly or falls to come up to full speed. Motor overheats. Starting switch in motor will not operate. Motor stalls 1. (resulting in blown fuses or tripped circuit breakers). Frequent opening of fuses or circuit breakers. REMEDY 1, Request voltage check from the power company. 2. Have motor ...

  • Sears 113.241591 - page 42

    REPAIR PARTS ! / / ! ! / 42 ...

  • Sears 113.241591 - page 43

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  • Sears 113.241591 - page 44

    I I I I I 0 E u. 44 ...

  • Sears 113.241591 - page 45

    O_ o,! T'- d Z .J I.U 0 :E <€ u) ILl .J m ,< F- 0 ,,, _ m °P, w ,'r x .J o z I-- h < 0 0 i- ra ..I C 0 Q. 0 (n e_ o €I. "E x 6 0 c3 g_ trl ,,- 04 o_ • CO X 0,,I _ Q > _0 Ec_ooo_ c E _ c _LU.___.___,--u_ _--_ 0_ LoDO_'_.C__ ._.-- 0 0 0 .... 0 0 _- (- OmZI_7_-J _ _- _ c_ _'cc __,_ _ F- _ _mNaa_ _ NNN E 0 E ...

  • Sears 113.241591 - page 46

    PARTS LIST FOR CRAFTSMAN DELUXE 10 INCH TABLE SAW MODEL NO. 113,241691 9 IO 18 17 FIGURE 3 - RIP FENCE ASSEMBLY 62952 Description Handle Shoe Indicator Screw, Pan Cross Type "T" Key : Pa_ No. No. 1 62942 2 62945 3 62775 4 9404336 • No. 4-40 x 1/4 = 5 62941 Head, Fence Key No. 10 11 12 13 Part No. 62529 62531 62944 62533 Description Lock ...

  • Sears 113.241591 - page 47

    PARTS LaST FOR CRAFTSMAN DELUXE 10 iNCH TABLE SAW MODEL NO. 113.241691 FIGURE 4 - ILLUSTRATION OF MITER GAUGE AND HOLD DOWN Part No. STD601103 Key No. 1 2 60425 3 62779 4 62778 5 62777 6 STD541231 7 62482 8 37858 9 9414920 10 37841 11 STD600803 12 37857 Description *Screw, Pan Head Type "T" 10-32 x 3/8 Bushing Latch, Clamp Lock Clamp, Loc ...

  • Sears 113.241591 - page 48

    PARTS LiST FOR CRAFTSMAN DELUXE 10 iNCH TABLE SAW MODEL NO. 113o241591 5 ! 3 4 J _JJ 6 FIGURE 5 -- ON/OFF POWER OUTLET 60381 Key Part No. No. " Description i 60381 eOn/Off Power Outlet Complete 60375 Cord Molded 60380 . Hous ng, Switch 60256 Key, Switch 60374 Switch, Locking 1 2 3 4 • 5 6 6 x 3/4 • Does Not Include Key No. 3 Order Separate ...

  • Sears 113.241591 - page 49

    PARTS LIST FOR CRAFTSMAN DELUXE 10 iNCH TABLE SAW MODEL NO. 113.241691 8 7 10 "l :J FIGURE 6 -- GUARD ASSEMBLY Key Part No. No. Description 62894 1 60297 2 62391 3 62395 4 62389 5 62390 6 STD551025 7 62520 8 62879 9 62861 10 62410 11 STD5718t0 12 62519 Guard, Assembly, Saw Nut, Push Pin 1/4 x 1-I/2 Support, Guard Guard, Saw Pin, 1/4 x 1-3/4 *W ...

  • Sears 113.241591 - page 50

    PARTS LiST FOR CRAFTSMAN DELUXE 10 iNCH TABLE SAW MODEL NO, !33.241691 FIGURE 7 -- LEGS 3 I 2 12 $ 4 "Key Pa_ ..... No. No. 1 60314 2 3 4 5 6 7 8 62552 62554 STD551225 STD541025 62553 STD541250 803835 Description ,,,,,, ., Screw, Serrated Truss Hd. 1/4-20 x 5/8 Leg Stiffener, Side "Lockwasher, Ext. 1/4 *Nut, Hex 1/4-20 Stiffener, End *Nut ...

  • Sears 113.241591 - page 51

    PARTS LIST FOR CRAFTSMAN DELUXE 10 iNCH TABLE SAW MODEL NO, 113.24160 Tf5 NOTE: ANY ATTEMPT TO REPAIR THIS MOTOR MAY CREATE A HAZARD UNLESS REPAIR IS DONE BY QUALIFIED SERVICE TECHNICIAN. REPAIR SERVICE IS AVAILABLE AT YOUR NEAREST SEARS STORE, FIGURE 9 i 62963 MOTOR Key No. 1 2 3 4 Part No. 60306 64088 37588 37587 Description Screw, 8-32 x 3/8 ...

  • Sears 113.241591 - page 52

    SERVICE MODEL NO. 113.241691 SAW WITH LEGS TWO CAST IRON TABLE EXTENSIONS MOTOR AND HOLD DOWN CLAMP HOW TO ORDER REPAIR PARTS DELUXE 10 iNCH FLEX DRIVE TABLE SAW Now that you have purchased your 10-inch table saw should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores, Be ...

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