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Manual Wilton 4103

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  • Wilton 4103 - page 1

    This Manual is Bookmarked Operating Instructions — Parts Manual Square Wheel Belt Grinder Models : 4103, 4106, and 4126AC Part No. 5507796 Revision C2 09/04 Copyright © WMH T ool Group WHM TOOL GROUP 2420 V ant age Drive Elgin, Illinois 60123 Ph.: 800-274-6848 www .wmhtoolgroup.com ...

  • Wilton 4103 - page 2

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  • Wilton 4103 - page 3

    3 T able of Content s Cover Page ......................................................................................................................................... 1 General Specifications ......................................................................................................................... 4 Operating Precautions ........ ...

  • Wilton 4103 - page 4

    4 General Specifications The Wilton Square Wheel Belt Grinder , Models 4103, 4106 and 4126AC, are designed for grinding, deburring, chamfering, and internal/external grinding of small and large parts. The Square Wheel Belt Grinder can be used to polish or buff finished parts and grind small internal radii using available accessories. Accessory chan ...

  • Wilton 4103 - page 5

    5 - Misuse of this machine can cause serious injury . - For safety , machine must be set up, used and serviced properly . - Read, understand and follow instructions in the operator ’s and p arts manual which was shipped with your machine. When setting up machine: - Always avoid using machine in damp or poorly lighted work areas. - Always be sure ...

  • Wilton 4103 - page 6

    6 A B C D 17. Keep hands in sight and clear of all moving parts and cutting surfaces. 18. All visitors should be kept at a safe distance from the work area. Make workshop completely safe by using padlocks, master switches, or by removing starter keys. 19. Know the tool you are using—its application, limitations, and potential hazards. General Ele ...

  • Wilton 4103 - page 7

    7 Introduction This manual includes operating and maintenance instructions for the Wilton Model 4103, 4106 and 4126AC Square Wheel Belt Grinder . The manual also includes p arts listings and illustrations of replaceable parts. Refer to Figures 1 and 2 for key features of the Square Wheel Belt Grinder . Figure 2: Square Wheel Grinder Features (varia ...

  • Wilton 4103 - page 8

    8 V acuum Connection NOTE: A variety of vacuum system options are available. (Refer to Accessories section.) The grinder uses a front mounted vacuum system. Refer to Fgure 3. Install the vacuum system components as follows: 1. Slide the support bracket into the channel secured to belt grinder base. Install one knob in the belt grinder base to secur ...

  • Wilton 4103 - page 9

    9 T ypical Uses for the Square Wheel Belt Grinder Flat or angular stock — Platen setting is the perfect angle for high speed, precision, flat and level grinding of tools, knives, plas- tics, and other materials. The platen allows working to very close toler- ances. An adjustable work rest is standard on all models. Shaping — For grinding and fi ...

  • Wilton 4103 - page 10

    10 Maintenance Cleaning Shutoff the machine before cleaning. Keep the exterior of the machine clean and free of chips. Use a brush for cleaning. Periodically empty grinding dust and particles from the dust collection system. Lubrication Lubrication of the grinder is not required. The drive motor and contact wheel are fitted with sealed bearings. Re ...

  • Wilton 4103 - page 11

    11 Replacement of Grinding Belt W ARNING: DO NOT OPERA TE THE MACHINE WITH THE SIDE P ANEL OPEN. DISCONNECT ELECTRI- CAL POWER TO THE MACHINE BEFORE PERFORM- ING ANY MAINTENANCE. 1. Refer to Figure 7. Lower the belt tension lever to release tension on the belt. 2. Loosen the knob on the left side of the machine and raise upper guard. T urn the knob ...

  • Wilton 4103 - page 12

    12 Wiring Diagrams Model 4103 Model 4106 Model 4126AC ...

  • Wilton 4103 - page 13

    13 T roubleshooting Problem Probable Cause Suggested Remedy Poor T racking 1. Improper belt splice. 1. Check belt for irregular seam or shape. 2. Excessive belt tension. 2. Set tension so belt is just taut. 3. Insufficient belt tension. 3. Set tension so belt is just taut. 4. Worn contact surfaces. 4. Check elastomer on contact wheels. Replace worn ...

  • Wilton 4103 - page 14

    14 Exploded V iew - Square Wheel Belt Grinder 4 5 ...

  • Wilton 4103 - page 15

    15 Parts List - Square Wheel Belt Grinder Ref. Part No. Number Description Qty . Ref. Part No. Number Description Qty . 1 5510944 Contact Wheel Assy , 10 x 2 Serrat, 90 Duro 1 5510943 Contact Wheel Assy , 8 x 2 Smooth, 50 Duro 1 5510942 Contact Wheel Assy , 8 x 2 Serrated, 50 Duro 1 2 5044590 Contact Wheel Assy , 1-1/2 x 2 1 3 5044610 Contact Wheel ...

  • Wilton 4103 - page 16

    16 Ref. Part No. Number Description Qty . 1 5550874 Screw , Socket head 7 Cap, 10-32NF x 3/8 2 5507817 inverter (1ph, 120V , 50/60Hz) 1 5507818 Inverter (3ph, 220V , 50/60Hz) 551 1447 Inverter (3ph, 440V , 50/60Hz) 3 9128571 Screw , Hex Head 1/2-13 x 1 1 4 5515215 Mount, Inverter 1 5 9 1 19481 T erminal, Full Closed 1 Parts List - Inverter 6 550807 ...

  • Wilton 4103 - page 17

    17 Accessories Belt Grinder Pedestal The optional pedestal enables the Square Wheel Belt Grinder to be mounted in a free standing configuration rather than on a work bench. The grinder is secured to the pedestal using the four holes in the base of the grinder (refer to page 22). Dust Collection Systems A dust collection system is available as an op ...

  • Wilton 4103 - page 18

    18 Exploded V iew - V acuum Scoop A vacuum scoop connects the machine to the vacuum system. The mounting provisions for the scoop are shown in the exploded view below . Figure 1 1: V acuum Scoop Exploded V iew 1 2 3 4 5 6 7 8 9 10 11 10 12 10 12 15 7 14 13 Ref. Part No. Number Description Qty . 1 5053531 Scoop Assembly 1 2 5052471 Adapter , Hose 1 ...

  • Wilton 4103 - page 19

    19 Air Cushioned Dead Head Assembly Refer to Figures 10 and 1 1. The air-cushioned dead head is for use on very small radius grinding. When connected to a source of shop air (80-90 psi), the belt rides on a cushion of air to decrease head and belt wear . The dead head is easy to use, and adapt s to any of the available radius tips. Figure 1 1: Air ...

  • Wilton 4103 - page 20

    20 Figure 13: Hub and Wheel Assembly 4 1 V-Belt Collar Hub Shaft Ref. Part No. Number Description Qty . 1 5054920 Hub and Wheel Assembly 1 (Includes Hub Shaft, V-Belt, Collar , and S pecial Wrench) 2 5045141 Polishing Wheel 1 3 5058071 Spacer Plate 2 4 5044620 Buffer Pad 1 Hub and Wheel Assembly Refer to Figures 12 and 13. The hub and wheel assembl ...

  • Wilton 4103 - page 21

    21 Dia. (In.) Part Number Description 1/ 2 5057871 Contact Wheel, 70 Duro 5/ 8 5057881 Contact Wheel, 70 Duro 3/ 4 5057891 Contact Wheel, 70 Duro 1 5057901 Contact Wheel, 70 Duro Assembly of Pedestal Unpacking The grinding machine pedestal is shipped separately from the grinding machine. T ransport the shipping containers to the installation site b ...

  • Wilton 4103 - page 22

    22 Figure 16: Assembly of Grinding Machine and Pedestal A B C D Motor Side Holes 20 inches ap art Belt Guard Holes Approximately 1/2-inch from corners Install two 1- inch long screws 1 2 3 2 Install two 1 3/4-inch screws 3 Ref. No. Part Number Description Qty . 1 5248081 Pedestal 1 2 9062121 Socket Head Cap Screw (5/16-18 x 1) 2 3 551 1051 Socket H ...

  • Wilton 4103 - page 23

    23 Installation T ransport the shipping container to the installation site. Unpack the dust collection system and check for damage. Contact the carrier if damage is found. Open the installation kit (refer to Optional Accessories in the parts listing for installation kits). Install cover and debris collection drawer if removed. Slip a hose clamp ove ...

  • Wilton 4103 - page 24

    24 Disassembly Disassembly of the dust collection system is re- quired only to replace the motor or the fan compo- nents. The motor switch, if failed, can be replaced without removal of the motor . 1. Remove chip drawer (2) and cover (4) from base (1). 2. Remove the filter cover (5) and filter (6). Re- place filter if required. 3. Remove five nuts ...

  • Wilton 4103 - page 25

    25 15 14 22 21 16 24 28 9 23 25 26 20 19 27 12 13 18 17 11 10 5 6 7 8 4 1 2 3 Exploded V iew – Model 551 1885 Dust Collection System FRONT VIEW REAR VIEW 6 4 1 2 3 27 28 ...

  • Wilton 4103 - page 26

    26 Parts List – Model 551 1885 Dust Collection System Ref. Part No. Number Description Q ty 1 5514731 Base 1 2 5514732 Drawer , Chip 3 5514733 Seal, T ape (5-feet long) 1 4 5514734 Cover 1 5 5514735 Cover , Filter 6 5514779 Filter 1 7 5514736 Pa ne l, R ea r F oa m 1 8 5514737 Panel, Side Foam 2 9 5514738 Panel, Motor Support 1 10 5514739 Nut, He ...

  • Wilton 4103 - page 27

    27 ...

  • Wilton 4103 - page 28

    WMH TOOL GROUP 2420 V antage Drive Elgin, Illinois 60123 Phone: 800-274-6848 ...

Manufacturer Wilton Category Grinder

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- 4103 manuals
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A complete manual for the device Wilton 4103, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Wilton 4103 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Wilton 4103.

A complete Wilton manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Wilton 4103 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Wilton 4103, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Wilton 4103, that we can find in the current document
3. Tips how to use the basic functions of the device Wilton 4103 - which should help us in our first steps of using Wilton 4103
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Wilton 4103
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Wilton 4103 in a specific country, if it was not possible to solve the problem on our own.

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