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Manual Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ

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  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 1

    O p e r a t i on a nd I n s t alla t i on M a nu al M a r i n e Ge n e r a t or Se t s M od els : 3 . 5 C F Z 4 C Z 5 C FZ 6 . 5 C Z T P - 5695 12/93 ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 2

    E ng i ne e x h au s t f r o m t h i s p r o du c t c o n t a i n s c he m i c a l s k no w n t o t he S t a t e o f C a li f o r n i a t o c au s e c an c e r , b i r t h de f e c t s , o r o t h e r r ep r odu c t i v e ha rm . W ARN I N G C a li f o r n i a P r opo s i t i on 65 ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 3

    T P - 5695 12 / 93 T ab l e o f C on t en t s T a b l e o f C on t e n t s S UB J E C T P A G E S UB J E C T P A G E S a f e t y P r eca u t i on s a nd I n s t r u c t i on s i ....... R e f e r e n ce M a t e r i a l v i i i ....................... R ou t i ne S e r v i c e P a r t s x ...................... G l o ssa r y o f A bb r ev i a t i on ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 4

    T P - 5695 12 / 93 S a f e t y P r e c au t i on s and I n s t r u c t i on s i Sa f e t y P r eca u t i on s a nd I n s t ru c t i on s A gene r a t o r s e t, li k e an y o t he r e l e c t r o - m e c han i c a l de v i c e , c an po s e po t en t i a l dange r s t o li f e and li m b i f i m p r ope r l y m a i n t a i ned o r i m p r uden t l ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 5

    T P - 5695 12 / 93 ii S a f e t y P r e c au t i on s and I n s t r u c t i on s EX HAU S T SYS T E M W ARN I N G C a r bon m ono x i d e . C a n ca u se seve r e n a u sea , f a i n t i ng , o r d ea t h . T he e x hau s t sys t e m m u s t be l ea k p r oo f and r ou t i ne l y i n s pe c t ed . C a r bon m ono x i d e ca n ca u se seve r e n a u ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 6

    T P - 5695 12 / 93 S a f e t y P r e c au t i on s and I n s t r u c t i on s iii BA TT E R Y W ARN I N G S u l f u r i c ac i d i n b a tt e r i es . C a n ca u se seve r e i n j u r y o r d ea t h . U s e p r o t e c t i v e gogg l e s and c l o t he s . C an c au s e pe r m anen t da m age t o e y e s , bu r n sk i n , and ea t ho l e s i n c l ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 7

    T P - 5695 12 / 93 i v S a f e t y P r e c au t i on s and I n s t r u c t i on s F U E L SYS T E M W ARN I N G E x p l o s i on . G as o li n e va po r s ca n ca u se ex p l o s i on a nd seve r e i n j u r y o r d ea t h . B e f o r e s t a r t i ng gene r a t o r s e t, ope r a t e b l o w e r 4 m i nu t e s and c he ck eng i ne c o m pa r t m e ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 8

    T P - 5695 12 / 93 S a f e t y P r e c au t i on s and I n s t r u c t i on s v ACC I D E N T A L S T AR T I N G W ARN I N G A cc i d e n t a l s t a r t i ng . C a n ca u se seve r e i n j u r y o r d ea t h . D i sc onne c t ba tt e r y c ab l e s be f o r e w o r k i ng on gene r a t o r s e t ( nega t i v e l ead f i r s t and r e c onne c t i ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 9

    T P - 5695 12 / 93 v i S a f e t y P r e c au t i on s and I n s t r u c t i on s E N G I N E BACK F I R E / FL A S H F I R E W ARN I N G F i r e . C a n ca u se seve r e i n j u r y o r d ea t h . D o no t s m o k e o r pe r m i t f l a m e o r s pa r k t o o cc u r nea r f ue l o r f ue l sys t e m . A f l as h f i r e ca n ca u se seve r e i n j ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 10

    T P - 5695 12 / 93 S a f e t y P r e c au t i on s and I n s t r u c t i on s v ii N O T ES N O T E HARD W AR E DA M A G E ! E ng i ne and gene r a t o r m a y m a k e u s e o f bo t h A m e r i c an S t anda r d and m e t r i c ha r d w a r e . B e s u r e t o u s e t he c o rr e c t s i z e t oo l s t o p r e v en t r ound i ng o f bo l t head s ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 11

    T P - 5695 12 / 93 v iii R e f e r en c e M a t e r i a l R e f e r e n ce M a t e r i a l It i s r e c o mm ended t ha t t he f o ll o w i ng R egu l a t i on s and S t anda r d s be f o ll o w ed w hen i n s t a lli ng M a r i ne G ene r a t o r S e t s . P l eas u r e C r a ft D e s i gned and m anu f a c t u r ed t o m ee t U . S . C oa s t G u ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 12

    T P - 5695 12 / 93 R e f e r en c e M a t e r i a l i x C o mm e r c i a l V esse l s I n o r de r t o u s e t he s e gene r a t o r s e t s f o r c o mm e r c i a l app li c a t i on s w he r e U . S . C oa s t G ua r d T i t l e 46 C e r t i f i c a t e i s r equ i r ed , add i t i ona l m od i f i c a t i on s w ill be ne c e ss a r y . U . S . ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 13

    x R ou t i ne S e r v i c e P a r t s T P - 5695 12 / 93 R ou t i n e S e r v i ce P a r t s C on t a c t y ou r K oh l e r gene r a t o r dea l e r / d i s t r i bu t o r f o r a c o m p l e t e li s t i ng o f s e r v i c e pa r t s f o r y ou r gene r a t o r s e t. P a r t D esc r i p t i on K oh l e r P a r t N o . E ng i ne : A i r F il t e r ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 14

    T P - 5695 12 / 93 G l o ss a r y o f A bb r e v i a t i on s x i Gl o ssa r y o f A bbr ev i a t i on s A bb r e v i a t i on s a r e u s ed t h r oughou t t h i s m anua l . N o r m a ll y i n t he t e x t t he y w ill appea r i n c o m p l e t e f o r m w i t h t he abb r e v i a t i on f o ll o w i ng i n pa r en t he s i s t he f i r s t t i m ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 15

    x ii G l o ss a r y o f A bb r e v i a t i on s T P - 5695 12 / 93 A b b r e v i a t i o n D esc r i p t i on m 3 c ub i c m e t e r , c ub i c m e t e r s m a x . m a x i m u m M C M one t hou s and c i r c u l a r m il s . m i . m il e , m il e s m il one one - t hou s and t h o f an i n c h m i n . m i n i m u m m J m illij ou l e , m illij ou l ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 16

    T P - 5695 12 / 93 S pe c i f i c a t i on s 1 - 1 Sec t i on 1 . S p ec i f i ca t i on s I n t r odu c t i on T he c r a ft i s equ i pped w i t h a dependab l e 1 10 v o l t (r e c onne c t ab l e t o 1 10 / 220 v o l t ) , 50 H z ; o r 120 v o l t (r e c onne c t ab l e t o 120 / 240 v o l t ) , 60 H z s i ng l e - pha s e a l t e r na t i ng c ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 17

    T P - 5695 12 / 93 1 - 2 S pe c i f i c a t i on s G e n e r a t o r 3 . 5 C FZ 5 C FZ R a t ed k W 3 . 5 5 F r equen cy - - H z 50 50 R a t ed V o l t age 1 10 V o l t, 2 & 3 W i r e , S i ng l e P ha s e o r 1 10 / 220 V o l t, 3 W i r e , S i ng l e P ha s e R a t ed A m p s ( 1 10 V o l t ) 31 . 8 45 . 5 R a t ed A m p s ( 220 V o l t ) 15 ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 18

    T P - 5695 12 / 93 S pe c i f i c a t i on s 1 - 3 D E RA T I N G : A ll un i t s a r e r a t ed 1 . 0 po w e r f a c t o r . D e r a t e app r o x i m a t e l y 3 . 5 % pe r 1000 ft. ( 300 m ) abo v e 500 ft. ( 150 m ) abo v e s ea l e v e l . 3 . 5 C FZ , 50 H z : 3 . 5 k W a t 77 ° F ( 25 ° C ) and 3 . 5 k W a t 122 ° F ( 50 ° C ) . 4 C FZ , ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 19

    T P - 5695 12 / 93 1 - 4 S pe c i f i c a t i on s E ng i n e ( C on t i nu e d ) 3 . 5 C FZ / 4 C Z 5 C FZ / 6 . 5 C Z S pa r k P l ug T y pe R e s i s t o r , R ad i o S upp r e ss i on , 14 mm BP R 4 H S ( N G K ) K oh l e r P a r t N u m be r L92 Y C ( C ha m p i on ) R 43 C F S ( A C - D e l c o ) S pa r k P l ug G ap - - i n . ( mm ) 0 . 028 ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 20

    T P - 5695 12 / 93 S pe c i f i c a t i on s 1 - 5 A ccess o r i es S e v e r a l a cc e ss o r i e s a r e a v a il ab l e t o f i na li z e t he i n s t a ll a t i on o r t o add c on v en i en c e t o ope r a t i on and s e r v i c e . A ll t he m o s t c u rr en t i n f o r m a t i on c an be ob t a i ned b y c on t a c t i ng t he l o c a l au ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 21

    T P - 5695 12 / 93 1 - 6 S pe c i f i c a t i on s S e r v i ce V i e w s T O T A L H O UR S 0 0 0 E 0 0 1 / 10 10 A F U SE BA TT . CHR G . I N P U T 2 9 4 5 36 35 30 29 28 27 26 25 24 23 21 19 33 258000 - D 1 34 S T O P S T A R T 10 17 16 13 12 1 1 14 31 15 18 20 6 7 8 32 3 22 F i gu r e 1 - 1 . S e r v i ce V i e w s (t y p i ca l ) 1 . M i x e r ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 22

    T P - 5695 12 / 93 O pe r a t i on 2 - 1 Sec t i on 2 . O p e r a t i on P r es t a r t C h ecks T o i n s u r e c on t i nued s a t i s f a c t o r y ope r a t i on , t he f o ll o w i ng i t e m s s hou l db e c he ck ed be f o r e ea c h s t a r t - up . BACK F I R E FL A M E ARR ES T O R : A i r c l eane r m u s t be c l ean and p r ope r l y i ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 23

    T P - 5695 12 / 93 2 - 2 O pe r a t i on C on t r o ll e r F o r i den t i f i c a t i on and l o c a t i on o f c on t r o ll e r ope r a t i ng f ea t u r e s , r e f e r t o t he t e x t be l o w and F i gu r e 2 - 1 . 1 . B a tt e r y C h a r g i ng Fu se p r o t e c t s ba tt e r y c ha r g i ng c i r c u i t r y f r o m s ho r t c i r c u i t ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 24

    T P - 5695 12 / 93 O pe r a t i on 2 - 3 S t a r t i ng W ARN I N G E x p l o s i on . G as o li n e va po r s ca n ca u se ex p l o s i on a nd seve r e i n j u r y o r d ea t h . B e f o r e s t a r t i ng gene r a t o r s e t, ope r a t e b l o w e r 4 m i nu t e s and c he ck eng i ne c o m pa r t m en t f o r ga s o li ne v apo r s . N O T E F ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 25

    T P - 5695 12 / 93 2 - 4 O pe r a t i on C i r c u i t P r o t ec t i on AC C i r c u i t B r eake r ( O p t i on a l ) T he op t i ona l A C c i r c u i t b r ea k e r( s ) l o c a t ed on t he f r on t pane l o f t he c on t r o ll e r p r o t e c t t he gene r a t o r ou t pu t w i nd i ng s .I f a l oad c i r c u i t l o s e s po w e r , t he c ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 26

    T P - 5695 12 / 93 O pe r a t i on 2 - 5 H i gh W a t e r T e m p e r a t u r e S hu t do w n S w i t c h T he h i gh w a t e r t e m pe r a t u r e s hu t do w n s w i t c h p r o t e c t s t he eng i ne aga i n s t i n t e r na l da m age i f t he c oo li ng w a t e r t e m pe r a t u r e i n t he eng i ne b l o ck i s t oo h i gh due t o c oo li ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 27

    T P - 5695 12 / 93 2 - 6 O pe r a t i on R e m o t e P a n e l s ( O p t i on a l ) R e m o t e S t a r t P a n e l R e m o t e s t a r t pane l a ll o w s s t a r t i ng - s t opp i ng f r o m a l o c a t i on r e m o t e o f t he gene r a t o r s e t. G ene r a t o r s e t s a r e equ i pped w i t ha6 - p i n c onne c t o r on c on t r o ll e r b ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 28

    T P - 5695 12 / 93 O pe r a t i on 2 - 7 R e m o t e S t a r t a nd Fou r - M e t e r P a n e l K i t A ll o w s s t a r t i ng - s t opp i ng f r o m a l o c a t i on r e m o t e o f t he gene r a t o r s e t. T he ill u m i na t ed gauge s i n c l ude a DC v o l t m e t e r , eng i ne o il p r e ss u r e gauge , w a t e r t e m pe r a t u r e gau ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 29

    T P - 5695 12 / 93 S c hedu l ed M a i n t enan c e 3 - 1 Sec t i on 3 . Sc h e du l e d M a i n t e n a n ce U s e t he f o ll o w i ng s e r v i c e sc hedu l e and t he hou r m e t e r on t he c on t r o ll e r t o sc hedu l e r ou t i ne m a i n t enan c e . I n add i t i on t o t he r ou t i ne s e r v i c e s li s t ed i n t h i s m anua l , ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 30

    T P - 5695 12 / 93 3 - 2 S c hedu l ed M a i n t enan c e S e r v i ce S c h e du l e B e f o r e S t a r t i ng A ft e r 20 H r s . o r O n e M on t h E ve r y 50 H r s . o r 3 M on t h s E ve r y 100 H r s . o r 6 M on t h s E ve r y 200 H r s . o r Y ea r l y E ve r y 300 H r s . o r 2 Y ea r s L UBR I CA T I O N SYS T E M C he ck o il l e v e l ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 31

    T P - 5695 12 / 93 S c hedu l ed M a i n t enan c e 3 - 3 S e r v i ce S c h e du l e ( C on t i nu e d ) B e f o r e S t a r t i ng A ft e r 20 H r s . o r O n e M on t h E ve r y 50 H r s . o r 3 M on t h s E ve r y 100 H r s . o r 6 M on t h s E ve r y 200 H r s . o r Y ea r l y E ve r y 300 H r s . o r 2 Y ea r s E L E C T R I CA L SYS T E M C ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 32

    T P - 5695 12 / 93 3 - 4 S c hedu l ed M a i n t enan c e Lub r i ca t i on S ys t e m S p ec i f i ca t i on s U s e h i gh qua li t y de t e r gen t o il o f AP I ( A m e r i c an P e t r o l eu m I n s t i t u t e ) s e r v i c e c l a ss S F , S F / CC , o r S F / CD . T h i s i n f o r m a t i on c an be f ound on m o s t o il c on t a i ne r ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 33

    T P - 5695 12 / 93 S c hedu l ed M a i n t enan c e 3 - 5 A dd i ng O il It i s no r m a l t o add s o m e o il be t w een o il c hange s . T he a m oun t w ill v a r y w i t h t he u s age . O pen f ill c ap and pou r a s m a ll a m oun t o f o il u s i ng a f unne l o r o t he r s u i t ab l e pou r i ng de v i c e . S ee F i gu r e 3 - 4 . W a i ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 34

    T P - 5695 12 / 93 3 - 6 S c hedu l ed M a i n t enan c e 1 1 - 826 1 . O il F il t e r W r en c h21 / 2 i n . ( 64 mm ) D i a . F i gu r e 3 - 6 . R e m o v i ng O il F il t e r Fu e l S ys t e m S p ec i f i ca t i on s F o r be s t r e s u l t s , u s e on l y c l ean f r e s h , r egu l a r g r ade un l eaded ga s o li ne . U s e f ue l w i t h ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 35

    T P - 5695 12 / 93 S c hedu l ed M a i n t enan c e 3 - 7 Fu e l P u m p S c r ee n W ARN I N G E x p l o s i ve f u e l va po r s . C a n ca u se seve r e i n j u r y o r d ea t h . U s e e x t r e m e c a r e w hen hand li ng , s t o r i ng , and u s i ng f ue l s . E x p l o s i ve f u e l va po r s ca n ca u se seve r e i n j u r y o r d ea t h ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 36

    T P - 5695 12 / 93 3 - 8 S c hedu l ed M a i n t enan c e C a r bu r e t o r / C ho ke Lub r i ca t i on T he on l y m a i n t enan c e r equ i r ed i s t o l ub r i c a t e c a r bu r e t o r and c ho k e li n k age a t t he s pe c i f i ed i n t e r v a l u s i ng w h i t e li t h i u m g r ea s e o r l ub r i p l a t e . C a r bu r e t o r A d j ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 37

    T P - 5695 12 / 93 S c hedu l ed M a i n t enan c e 3 - 9 I gn i t i on S ys t e m I gn i t i on S ys t e m S e r v i ce T he i gn i t i on sys t e m i s t r an s i s t o r i z ed and b r ea k e r l e ss . U nde r no r m a l c ond i t i on s , on l y t he s pa r k p l ug s need s e r v i c eo na r egu l a r ba s i s . T he e l e c t r on i c i gn i ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 38

    T P - 5695 12 / 93 3 - 10 S c hedu l ed M a i n t enan c e P r ob l e m M ea n s o f I d e n t i f i ca t i on P o ss i b l e C a u se N o r m a l L i gh t t an o r g r a y depo s i t on t he f i r i ng t i p . G ood ope r a t i ng c ond i t i on s and m a i n t enan c e . G a p b r i dg e d D epo s i t s bu il t - up and c l o s i ng gap be t w ee ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 39

    T P - 5695 12 / 93 S c hedu l ed M a i n t enan c e 3 - 1 1 1 2 1 . 0 . 028 - - 0 . 031 i n . ( 0 . 7 - - 0 . 8 mm ) G ap 2 . S pa r k P l ug E l e c t r ode s 1 - 514 F i gu r e 3 - 12 . C h eck i ng S p a r k P l ug G a p 1 - 51 1 F i gu r e 3 - 13 . A d j u s t i ng S p a r k P l ug G a p ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 40

    T P - 5695 12 / 93 3 - 12 S c hedu l ed M a i n t enan c e C oo li ng S ys t e m s — C l o se d / H ea t E xc h a ng e r I na c l o s ed c oo li ng sys t e m , t he s ea w a t e r doe s no t c i r c u l a t e t h r ough t he eng i ne bu t c i r c u l a t e s t h r ough s epa r a t e c ha m be r s w i t h i n t he hea t e xc hange r t o c oo l t h ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 41

    T P - 5695 12 / 93 S c hedu l ed M a i n t enan c e 3 - 13 1 1 - 828 1 . A i r- B l eed S c r e w ; U s e1 2 mm W r en c h F i gu r e 3 - 14 . A i r - B l ee d S c r e w T O T A L H O UR S 0 0 0 0 0 1 / 10 10 A F U SE S T A R T S T O P BA TT . CHR G . I N P U T 3 2 1 1 . C oo l an t R e c o v e r y T an k 2 . O v e r f l o w H o s e 3 . C oo l an t ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 42

    T P - 5695 12 / 93 3 - 14 S c hedu l ed M a i n t enan c e F l u s h i ng a nd C l ea n i ng If r equ i r ed , f l u s h c oo l an t f r o m gene r a t o r s e t. T o p r ope r l y f l u s h c oo l an t, ob t a i n K i t #267999 and u s e t he f o ll o w i ng p r o c edu r e : W ARN I N G A cc i d e n t a l s t a r t i ng . C a n ca u se seve r e i ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 43

    T P - 5695 12 / 93 S c hedu l ed M a i n t enan c e 3 - 15 13 . R e c onne c t ba tt e r y , nega t i v e l ead l a s t. 14 . S t a r t gene r a t o r s e t and a ll o w t he s e t t o r un f o r abou t 20 - - 30 s e c ond s . S t op gene r a t o r s e t and r e c he ck c oo l an t l e v e l b y r e m o v i ng hea t e xc hange r p r e ss u r e c ap ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 44

    T P - 5695 12 / 93 3 - 16 S c hedu l ed M a i n t enan c e A n t i c o rr o s i on Z i n c A n an t i c o rr o s i on z i n c anode i s i n s t a ll ed i n t he hea t e xc hange r t o p r e v en t e l e c t r o l y t i c c o rr o s i on b y s ea w a t e r . W hen d i ff e r en t m e t a l s , s u c h a s i r on and c oppe r , a r e p l a c ed i n a ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 45

    T P - 5695 12 / 93 S c hedu l ed M a i n t enan c e 3 - 17 P r ess u r e C a p C l o s ed - l oop c oo li ng sys t e m s i n c o r po r a t e a p r e ss u r i z ed c ap t o r a i s e t he bo ili ng po i n t o f t he c oo l an t and m a k e u s e o f h i ghe r ope r a t i ng t e m pe r a t u r e s . If l ea k age o r m a l f un c t i on o cc u r s , ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 46

    T P - 5695 12 / 93 3 - 18 S c hedu l ed M a i n t enan c e B a tt e r y T he s t a r t i ng ba tt e r y s hou l d be a 12 - v o l t un i t w i t h a m i n i m u m 250 CC A ( c o l d c r an k i ng A m p s ) a t 0 _ F (- - 18 _ C ) . W hen u s i n ga m a i n t enan c e - f r ee ba tt e r y i t i s no t ne c e ss a r y t o c he ck t he s pe c i f i c ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 47

    T P - 5695 12 / 93 S c hedu l ed M a i n t enan c e 3 - 19 ea c h c e ll s hou l d no t e xc eed ± 0 . 01 . T he ba tt e r y s hou l d be c ha r ged i f t he s pe c i f i c g r a v i t y i s be l o w 1 . 215 a t an e l e c t r o l y t e t e m pe r a t u r e o f 80 _ F ( 26 . 7 _ C ) . 10 20 30 40 50 60 70 80 90 100 1 10 120 130 140 150 160 - - 12. ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 48

    T P - 5695 12 / 93 3 - 20 S c hedu l ed M a i n t enan c e V a l ve A d j u s t m e n t W i t h o v e r head c a m eng i ne s , ea c h v a l v e i s s p r i ng - he l d i n t he c l o s ed po s i t i on un t il f o r c ed open b y t he a c t i on o f t he r o ck e r a r m i n c on t a c t w i t h t he c a m s ha ft. R o ck e r a r m s ha v e ad j u ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 49

    T P - 5695 12 / 93 S c hedu l ed M a i n t enan c e 3 - 21 1 . “ Y ” M a r k 2 . “ T ” M a r k 2 1 1 - 827 F i gu r e 3 - 22 . D e t e r m i n i ng T op D ea d C e n t e r 1 2 3 1 . F ee l e r G auge 2 . A d j u s t i ng S c r e w 3 mm S qua r e H ead 3 . Lo ck nu t; U s e9 mm W r en c h 1 - 831 F i gu r e 3 - 23 . V a l ve A d j u s t m e ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 50

    T P - 5695 12 / 93 3 - 22 S c hedu l ed M a i n t enan c e G o ve r no r T he gea r- d r i v en c en t r i f uga l t y pe go v e r no r s e r v e s t o k eep eng i ne s peed c on s t an t b y au t o m a t i c a ll y ad j u s t i ng t he a m oun t o f f ue l s upp li ed t o t he eng i ne a cc o r d i ng t o c hange s i n l oad . Lub r i ca t i on Lu ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 51

    T P - 5695 12 / 93 S c hedu l ed M a i n t enan c e 3 - 23 W a tt a g e R e qu i r e m e n t s If t he r a t ed c apa c i t y o f t he gene r a t o r s e t i s e xc eeded , t he c i r c u i t b r ea k e r l o c a t ed on t he c on t r o ll e r w ill t r i p t o p r o t e c t t he gene r a t o r aga i n s t da m age . T r i pp i ng c ou l d be c au ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 52

    T P - 5695 12 / 93 3 - 24 S c hedu l ed M a i n t enan c e S t o r a g e P r o ce du r e It i s r e c o mm ended t ha t t he c r a ft be a f l oa t w hen t he gene r a t o r s e t i s p r epa r ed f o r s t o r age s i n c e t he eng i ne m u s t be s t a r t ed . 1 . A dd f ue l s t ab ili z e r t o f ue l t an k . U s e r e c o mm enda t i on s o ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 53

    T P - 5695 12 / 93 T r oub l e s hoo t i ng 4 - 1 Sec t i on 4 . T roub l es hoo t i ng W hen t r oub l e s o cc u r , do no t o v e r l oo k s i m p l e c au s e s . A s t a r t i ng p r ob l e m , f o r e x a m p l e , c ou l d be c au s ed b y i m p r ope r f ue l o r an e m p t y f ue l t an k . T he f o ll o w i ng c ha r t s li s t s o m e c ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 54

    T P - 5695 12 / 93 4 - 2 T r oub l e s hoo t i ng E ng i n e ( C on t i nu e d ) P r ob l e m P o ss i b l e C a u se C o rr ec t i ve A c t i on S t op s s udd e n l y O u t o f f ue l R ep l en i s h S t o p s s u d d e n l y A i r i n t a k e c l ogged C l ean F u s e b l o w n i n c on t r o ll e r R ep l a c e f u s e D e f e c t i v e s ea w ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 55

    T P - 5695 12 / 93 T r oub l e s hoo t i ng 4 - 3 E ng i n e ( C on t i nu e d ) P r ob l e m P o ss i b l e C a u se C o rr ec t i ve A c t i on O ve r h ea t s I m p r ope r c oo li ng C he ck i n t a k e and ou t l e t open i ng s . C he ck c oo l an t l e v e l and p r e ss u r e c ap . C he ck r a w w a t e r s t r a i ne r . T he r m o s t a ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 56

    T P - 5695 12 / 93 4 - 4 T r oub l e s hoo t i ng G e n e r a t o r P r ob l e m P o ss i b l e C a u se C o rr ec t i ve A c t i on N o AC ou t pu t C i r c u i t b r ea k e r i n O FF po s i t i on R e s e t b r ea k e r t o O N po s i t i on N o A C o u t p u t C i r c u i t b r ea k e r t r i pped due t o o v e r l oad on gene r a t o r s e t R ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 57

    T P - 5695 12 / 93 W i r i ng D i ag r a m s 5 - 1 Sec t i on 5 . W i r i ng D i a gr a m s T H E R M A L S W I T CH BA TT E R Y V O L T M E T E R W A T E R T E M PE R A T UR E G A U G E O I L P R ESS UR E G A U G E W A T E R T E M P . SE ND E R H O UR M E T E R A N T I - - D I ESE L S O L E N O I D CH O KE F U E L P U M P S T A R T E R M O T O R F ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 58

    5 - 2 W i r i ng D i ag r a m s T P - 5695 12 / 93 FOR AMPERAGE RATING SEE OWNERS MANUAL CIRCUIT BREAKERS 220 V. CONN ECTION L0 GRD 4 3 2 1 LO (NEUTRAL) GRD L1 BC 72 37 8N 45 73 71 5 2 4 9 15 20 22 21 19 BC 14 8 3 1 L1 GRD LO 1 2 3 4 L2 GRD L0 120/240 V. CONNECTIO N GRD LO 1 2 3 4 L2 GRD CIRCUIT BREAKERS 75 8N P6 N 73 3 4 2 1 CIRCUIT BOARD HOT CHOK ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 59

    T P - 5695 12 / 93 W i r i ng D i ag r a m s 5 - 3 Elec t ro Swi t c h L1 L2 T o G ene r a t o r S e t T o S ho r e P o w e r T o Load 2 - W i r e G e n e r a t o r S e t s L1 L2 T o G ene r a t o r S e t T o S ho r e P o w e r T o Load 2 - W i r e G e n e r a t o r S e t s 2 - W i r e G e n e r a t o r S e t s K r a u s N ai m le r / A m e r ica n ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 60

    5 - 4 W i r i ng D i ag r a m s T P - 5695 12 / 93 Fou r - L ea d R ec onn ec t a b l e ( S i ng l e - P h ase ) G e n e r a t o r S e t s W h e r e G e n e r a t o r O u t pu t C a n B e R ec onn ec t e d Fo r 120 v o l t o r 120 / 240 v o l t , 60 H z , 1 10 v o l t o r 1 10 / 220 v o l t , 50 H z N O T E W hen a gene r a t o r s e t i s r e c on ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 61

    T P - 5695 12 / 93 W i r i ng D i ag r a m s 5 - 5 120/240 - or 1 10/220 - V o l t C on f i gur a t i on - - F i gur e 5 - 6 J u m pe r l ead no t u s ed . If un i t w a s o r i g i na ll y w i r ed f o r s t r a i gh t 120 o r 1 10 v o l t, be s u r e j u m pe r l ead i s r e m o v ed ( s ee F i gu r e 5 - 6 f o r l o c a t i on ) . Lead s L1 and ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 62

    6 ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 63

    T P - 5695 12 / 93 I n s t a ll a t i on 6 - 1 Sec t i on 6 . I n s t a ll a t i on I n t r odu c t i on U s e t h i s s e c t i on a s a gu i de w hen i n s t a lli ng t he M a r i ne gene r a t o r s e t, t hen r e f e r t o S e c t i on 2 . O pe r a t i on f o r s pe c i f i c s e r v i c e i n s t r u c t i on s . R e li ab l e and s a f e gene ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 64

    T P - 5695 12 / 93 6 - 2 I n s t a ll a t i on C apab ili t i e s w ill v a r y a cc o r d i ng t o K il o w a tt D e r a t i ng f o ll o w i ng . M o t o r R e qu i r e m e n t s ( H P ) S t a r t i ng ( I n - R u s h ) W a tt s R unn i ng W a tt s 1 / 4 750 330 1 / 3 1000 400 1 / 2 1500 600 3 / 4 2000 750 1 3300 1 100 2 4000 2000 3 5000 3000 F i ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 65

    T P - 5695 12 / 93 I n s t a ll a t i on 6 - 3 T O T A L H O UR S 0 0 0 0 0 1 / 10 10 A F U SE BA TT . CHR G . I N P U T N O T E U s e t w o ho s e c l a m p s on ea c h end o f a ll f l e x i b l e e x hau s t ho s e c onne c t i on s . * I nd i c a t ed c o m ponen t s m u s t c on f o r m t o U . S . C . G . R egu l a t i on s . 4 * 5 6 7 8 * 9 ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 66

    T P - 5695 12 / 93 6 - 4 I n s t a ll a t i on Lo ca t i on G e n e r a l C on s i de r t he f o ll o w i ng i n s e l e c t i ng o r c on s t r u c t i ng a gene r a t o r s e t l o c a t i on . C o m pa r t m en t/ l o c a t i on m u s t a ll o w adequa t e s pa c e f o r v en t il a t i on , c oo li ng and e x hau s t sys t e m i n s t a ll a t ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 67

    T P - 5695 12 / 93 I n s t a ll a t i on 6 - 5 Fu e l S ys t e m s Fu e l S upp l y G ene r a t o r s e t s , i n m o s t c a s e s , m u s t d r a w f ue l f r o m t he s a m e t an k a s t he p r opu l s i on eng i ne s . If t he t an k ’ s f ue l p i ck up open i ng a ll o w s , a m u l t i p l e d i p t ube a rr ange m en t ( F i gu r e 6 - 6 ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 68

    T P - 5695 12 / 93 6 - 6 I n s t a ll a t i on A n t i - S i phon P r o v i s i on s A n t i - s i phon de v i c e s m u s t be i n s t a ll ed i f an y s e c t i on o f f ue l li ne li e s be l o w t he h i ghe s t po i n t o f t he f ue l t an k . T he an t i - s i phon de v i c e s hou l d be e i t he r a s p r i ng - l oaded c he ck v a l v e ( ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 69

    T P - 5695 12 / 93 I n s t a ll a t i on 6 - 7 C oo li ng S ys t e m s G e n e r a l T he f o ll o w i ng f ea t u r e s a r e ne c e ss a r y i n t he c oo li ng sys t e m . A n i n t ake t h r u - hu ll s t r a i n e r ( s ea c o ck c o v e r) m u s t be sc r eened t o p r e v en t en t r y o f f o r e i gn ob j e c t s and m u s t no t be a li g ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 70

    T P - 5695 12 / 93 6 - 8 I n s t a ll a t i on A sea w a t e r s t r a i n e r o f s u ff i c i en t c apa c i t y s hou l d be m oun t ed t o t he s ea c o ck o r pe r m anen t s t r u c t u r e a t a po i n t no t h i ghe r t han t he s ea w a t e r pu m p . T he s t r a i ne r s hou l d be a cc e ss i b l e f o r s e r v i c i ng . S ee F i gu r ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 71

    T P - 5695 12 / 93 I n s t a ll a t i on 6 - 9 T O T A L H O UR S 0 0 0 0 0 1 / 10 10 A F U SE BA TT . CHR G . I N P U T N O T E U s e t w o ho s e c l a m p s on ea c h end o f a ll f l e x i b l e e x hau s t ho s e c onne c t i on s . 1 . E x hau s t M an i f o l d 2 . 3 ft. ( 1 m ) M a x . 3 . E ng i ne - D r i v en S ea w a t e r P u m p 4 . H ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 72

    T P - 5695 12 / 93 6 - 10 I n s t a ll a t i on Lo c a t e t he e x hau s t ou t l e t a t l ea s t 4 i n . ( 10 c m ) abo v e t he w a t e r li ne w hen t he c r a ft i s l oaded t o m a x i m u m c apa c i t y . U s ua ll y a f l appe r i s i n s t a ll ed a t e x hau s t ( t r an s o m ) ou t l e t t o p r e v en t w a t e r ba ck up i n f o ll ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 73

    T P - 5695 12 / 93 I n s t a ll a t i on 6 - 1 1 A bo ve W a t e r li n e I n add i t i on t o c on s i de r a t i on s de sc r i bed ea r li e r , a c u s t o m e r- s upp li ed s il en c e r s hou l db e i n s t a ll ed w i t h i t s ou t l e t a t a m a x i m u m o f 10 ho r i z on t a l ft. ( 3 m ) f r o m t he c en t e r o f t he eng i ne ’ ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 74

    T P - 5695 12 / 93 6 - 12 I n s t a ll a t i on A t y p i c a l s il en c e r s hou l db e m oun t ed no m o r e t han 4 ft. ( 1 . 2 m ) be l o w t he h i ghe s t po i n t i n t he e x hau s t li ne . A tt a c ha s epa r a t e w ood m oun t i ng ba s e t o hu ll s t r i nge r s o r o t he r s u i t ab l e s t r u c t u r e . T hen s e c u r e t he ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 75

    T P - 5695 12 / 93 I n s t a ll a t i on 6 - 13 i s o l a t o r o r i s o l a t i on t r an s f o r m e r i s r e f e r en c ed i n ABY C E - 8 . 20 and ABY C E - 8 . 1 1 . G ene r a t o r s e t s i n s t a ll ed i n c o mm e r c i a l v e ss e l s a r e go v e r ned b y U . S . C oa s t G ua r d R egu l a t i on s , T i t l e 46 , t he A m e r i c ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 76

    T P - 5695 12 / 93 6 - 14 I n s t a ll a t i on R e m o t e S t a r t S w i t c h C onn ec t i on K oh l e r o ff e r s s e v e r a l r e m o t e pane l s f o r c onne c t i on t o t he gene r a t o r s e t. S ee A cc e ss o r i e s f o r f u r t he r de t a il ed de sc r i p t i on . A w i r i ng ha r ne ss w i t ha c onne c t o r k e y ed t o t h ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 77

    T P - 5695 12 / 93 I n s t a ll a t i on D r a w i ng s 7 - 1 Sec t i on 7 . I n s t a ll a t i on D r a wi ng s ADV -5792-D VIEW A- -A MOUNTING P ATTER N EQUIV ALENT . ARE MILLIMETER DIMENSIONS IN ( ) NOTE: WITH HUSH COVER. 5/6.5 SUPPLIED ST ANDARD WITH HEA T EXCHAN GER WA TER- -COO LED IGNITIO N PROTECTED 4/6.5KW 60HZ. GASOLINE MARINE 3.5/5KW 50H ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 78

    T P - 5695 12 / 93 7 - 2 I n s t a ll a t i on D r a w i ng s ADV -5792-D A A VIEW A- -A KIT # 267994 (4 PIECE C OVER). SOUND SHIELD SE RVICE WITH SOUND SHIELD. 5/6.5KW SUPPLIED ST ANDARD MILLIMETER EQUIV . DIMENSIONS IN ( ) ARE NOTE: 31.07 (789) 1 . 75 ( 44 ) 8 . 67 ( 220 ) 12 . 82 ( 326 ) 3.12 DIA. (79) EXHAU ST OUTLET OPENING 1.92 (49) 1.57 (40) ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 79

    T P - 5695 12 / 93 P a r t s O r de r i ng I n s t r u c t i on s 8 - 1 Sec t i on 8 . Pa r t s O rd e r i ng I n s t ru c t i on s F o r s e r v i c e o r i n f o r m a t i on , c he ck t he y e ll o w page s o f t he t e l ephone d i r e c t o r y unde r t he head i ng G E N E R A T O R S - - E L E C T R I C o r c on t a c t t he l o c a l m a r ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 80

    T P - 5695 12 / 93 O pe r a t i ng H ou r S e r v i c e Log 9 - 1 Sec t i on 9 . O p e r a t i ng H our Se r v i ce Log T he f o ll o w i ng i s p r o v i ded t o he l p y ou k eep a c u m u l a t i v e r e c o r d o f ope r a t i ng hou r s on y ou r gene r a t o r s e t and t he da t e s r equ i r ed s e r v i c e s w e r e pe r f o r m ed . E n ...

  • Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - page 81

    T P - 5695 12/93 P R I N T E D I N U .S . A . K O H L ER C O. K O H L ER , W I SC O NS I N 53044 PH O NE 414 - 565 - 3381 F AX 414 - 459 - 1646 ( N o r t h A m e r i c an S a l e s ), 414 - 459 - 1614 (I n t e r na t i ona l ) F O R SA L ES & SER V I CE I N U . S . A . & CANADA P H O NE 1 - 800 - 544 - 2444 ...

Manufacturer Kohler Category Portable Generator

Documents that we receive from a manufacturer of a Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ can be divided into several groups. They are, among others:
- Kohler technical drawings
- 3.5CFZ, 4CZ, 5CFZ, 6.5CZ manuals
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All of them are important, but the most important information from the point of view of use of the device are in the user manual Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ, service manual, brief instructions and user manuals Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ.

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A complete manual for the device Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ.

A complete Kohler manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ, that we can find in the current document
3. Tips how to use the basic functions of the device Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ - which should help us in our first steps of using Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ in a specific country, if it was not possible to solve the problem on our own.

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