English dropdown-ico

Manual Exmark 4500-466

60 pages 3.97 mb
Download

Go to site of 60

Summary
  • Exmark 4500-466 - page 1

    LAZER Z ® ADV ANT AGE SERIES MODELS For Serial Nos. 790,000 & Higher Part No. 4500-466 Rev . B ...

  • Exmark 4500-466 - page 2

    W ARNING CALIFORNIA Proposition 65 W ar ning The engine exhaust from this product contains chemicals known to the State of Califor nia to cause cancer , birth defects, or other reproductiv e har m. Important: When the mo wer is used or operated on any Califor nia forest, br ush or grass co vered land, a w orking spark arr ester must be attached to ...

  • Exmark 4500-466 - page 3

    Introduction CONGRATULATIONS on the purchase of y our Exmark Mow er . T his product has been carefully designed and manufactured to giv e you a maximum amount of dependability and years of trouble-free operation. This man ual contains operating, maintenance, adjustment, and safety instr uctions for your Exmark mow er . BEFORE OPERATING Y OUR MO WER ...

  • Exmark 4500-466 - page 4

    Contents Introduction .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 3 Safety .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . 5 Safety Alert Symbol . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 5 ...

  • Exmark 4500-466 - page 5

    Safety Safety Safety Alert Symbol This Safety Alert Symbol (Figure 2) is used both in this man ual and on the mac hine to identify important safety messages which m ust be follow ed to av oid accidents This symbol means: ATTENTION! BECOME ALERT! Y OUR SAFETY IS INV OL VED! Figure 2 1. Safety alert symbol The safety alert symbol appears abo ve infor ...

  • Exmark 4500-466 - page 6

    Safety DANGER In certain conditions gasoline is extremely ammable and v apors are explosi v e. A re or explosion from gasoline can bur n y ou, others, and cause proper ty damage. • Fill the fuel tank outdoors in an open area, when the engine is cold. Wipe up any gasoline that spills. • Never rell the fuel tank or drain the machine indo ...

  • Exmark 4500-466 - page 7

    Safety CAUTION Fuel tank v ent is located inside the roll bar tube. Removing or modifying the roll bar could result in fuel leakage and violate emissions regulations. • Do Not remov e roll bar . • Do Not w eld, drill, or modify roll bar in any w ay . • Check that the operator’ s presence controls , safety switc hes , and shields are attache ...

  • Exmark 4500-466 - page 8

    Safety • Be a ware of the mo wer discharge path and direct discharge a way from others . • Do Not operate the mow er under the inuence of alcohol or dr ugs . • Use extreme care when loading or unloading the machine into a trailer or tr uc k. • Use care when approac hing blind cor ners , shrubs, trees , or other objects that ma y obscure ...

  • Exmark 4500-466 - page 9

    Safety W ARNING There is no rollov er protection when the roll bar is down. Wheels dropping o ver edges, ditches, steep banks, or w ater can cause rollov er s, which may result in serious injur y , death or drowning . • Keep the roll bar in the raised and lock ed position and use seat belt. • Lower the roll bar only when a bsolutely necessar y ...

  • Exmark 4500-466 - page 10

    Safety Safety and Instructional Decals • Keep all safety signs legible . R emov e all grease, dirt and debris from safety signs and instructional labels . • R eplace all w or n, damaged, or missing safety signs . • When replacement components are installed, be sure that cur rent safety signs are afx ed to the replaced components . • If a ...

  • Exmark 4500-466 - page 11

    Safety 107-2102 107-21 12 109-3148 109-7232 1. Fast 3. Neutral 2. Slow 4. Reverse 109-7330 109-7929 1 1 ...

  • Exmark 4500-466 - page 12

    Safety 109-8483 1. Throttle–fast 3. Choke–on 2. Throttle–slow 4. Choke–off 109-9361 Deck Drive Belt Routing 109-9477 1 16-0090 1 16-0157 1. See Operator’s manual 1 16-0165 1 16-0205 12 ...

  • Exmark 4500-466 - page 13

    Safety 1 16-021 1 1 16-0752 1. Latch 2. Unlatch 1 16-0906 For Kawasaki Liquid-Cooled Only Message Display 1. Fuel 6. Hour meter 2. Empty 7. PTO 3. Half 8. Parking brake 4. Full 9. Neutral 5. Battery 10. Operator presence switch PTO Switch Symbols 1. PTO–disengage 2. PTO–engage 109-7069 13 ...

  • Exmark 4500-466 - page 14

    Specications Specications Model Numbers Serial Nos: 790,000 and Higher LZAS20BV484; LZAS20K C484; LZAS23K C524; LZAS25K C604; LZAS26LKA604; LZAS27K C524; LZAS27K C604; LZAS29KA724 Systems Engine • Engine Specications: See y our Engine Owner’ s Manual • RPM: – All units ex cept LZAS20BV484 and LZAS20K C484: Full Speed: 3750 ±50 RPM ...

  • Exmark 4500-466 - page 15

    Specications Operator Controls • Steering and Motion Control: Note: Motion control lev ers are adjustable to tw o heights . – Separate lev ers , on each side of the console, control speed and direction of tra vel of the respectiv e dri ve wheels . – Steering is controlled b y v ar ying the position of the lev ers relativ e to eac h other . ...

  • Exmark 4500-466 - page 16

    Specications • Blade Size: (3 ea.) – 48 inch Deck: 16.25 inc hes (41.3 cm) – 52 inch Deck: 18.00 inc hes (45.7 cm) – 60 inch Deck: 20.50 inc hes (52.1 cm) – 72 inch Deck: 24.50 inc hes (62.2 cm) • Blade Spindles: Solid steel spindles with 1.00 inch (25 mm) I.D . bearings . • Deck Dri ve: Electric clutch: – 48 and 52 inc h Decks: ...

  • Exmark 4500-466 - page 17

    Specications T read W idth: (Center to Center of Tires, W idthwise) 48 inch Deck 52 inch Deck Driv e Wheels 36.2 inches (91.9 cm) 36.2 inc hes (91.9 cm) Caster Wheels 32.8 inches (83.3 cm) 32.8 inches (83.3 cm) 60 inch Deck 72 inch Deck Driv e Wheels 41.6 inc hes (105.7 cm) 43.6 inc hes (110.7 cm) Caster Wheels 39.5 inches (100.3 cm) 47.1 inc he ...

  • Exmark 4500-466 - page 18

    Product Overview *60 inc h units whic h already hav e an under toe board mount w eight as standard requires 116-1238 front toe board top mount kit instead of 116-1173. T orque Requirements Bolt Location T orque Blade Dri ve Shea ve Mounting Nut 140-145 ft-lb (190-197 N-m) Blade Mounting Bolt (lubricate with anti-seize) 55-60 ft-lb (75-81 N-m) Anti- ...

  • Exmark 4500-466 - page 19

    Operation Operation Note: Deter mine the left and right sides of the machine from the nor mal operating position. Controls Motion Control Levers The motion control levers located on eac h side of the console control the forw ard and rev erse motion of the machine . Moving the lev ers forward or backward turns the wheel on the same side forward or r ...

  • Exmark 4500-466 - page 20

    Operation Note: The LCD indicator appears in the message display on the RH console when the park brake is engag ed (see Figure 9). Pull the lev er up and rearward to engag e the brak e. Depress the release button and push downw ard to disengag e the brak e. Figure 7 1. Release button 2. Park brake The unit m ust be tied do wn and brake engag ed whe ...

  • Exmark 4500-466 - page 21

    Operation Fuel Shut-Off V alve Located behind and below the seat. The fuel shut-off valv e is used to shut off the fuel when the machine will not be used for a few da ys , during transport to and from the jobsite, and when parked inside a building . Align v alve handle with the fuel line to open. R otate 90° to close. Fuel Gauge Located on the rig ...

  • Exmark 4500-466 - page 22

    Operation Coolant T emperature Gauge (Kawasaki Liquid-Cooled Only) Located on the right console (see Figure 6). The coolant temperature gauge monitors the temperature of the engine coolant. During nor mal operating conditions the gauge should be in the g reen range. An engine ov erheating condition is when the bar displa y goes to the yellow or red ...

  • Exmark 4500-466 - page 23

    Operation 2. Apply forw ard pressure to the upper hoop of the roll bar . 3. Pull the knob and rotate 90° to hold in the unlatched position to lo wer the roll bar . 4. T o return to the operate position, raise the roll bar , and then rotate knobs 90° so that the tabs interlock partially . Apply forw ard pressure to the roll bar upper hoop and obse ...

  • Exmark 4500-466 - page 24

    Operation attempts. F ailure to follow these guidelines can bur n out the star ter motor . 7. If the chok e is in the “ON” position, gradually return c hoke to the “OFF” position as the engine war ms up . Engaging the PT O DANGER The rotating blades under the mow er deck are dangerous. Blade contact can cause serious injur y or kill y ou. D ...

  • Exmark 4500-466 - page 25

    Operation Figure 15 1. Neutral lock position (handles out) 4. Forward 2. Neutral operate position (handles in) 5. Neutral (operate) 3. Front of Unit 6. Reverse Driving F orw ard 1. R elease the parking brak e. 2. Mov e the motion control levers inward to the center to the neutral position. 3. T o mo ve forward in a straight line , mov e both levers ...

  • Exmark 4500-466 - page 26

    Operation Figure 17 1. Deck foot pedal 3. Cut of height decal 2. Height adjustment pin 4. T ransport lock control 5. Insert the height adjustment pin into the hole cor responding to the desired cutting height. See the decal on the side of the dec k lift plate for cut heights . 6. Push the dec k lift pedal, release the transport loc k and allo w the ...

  • Exmark 4500-466 - page 27

    Operation T ransporting T ransporting a Unit Use a heavy-duty trailer or tr uc k to transport the machine . Loc k brake and bloc k wheels . Securely fasten the machine to the trailer or tr uc k with straps , chains , cable , or ropes . Be sure that the trailer or tr uc k has all necessary lighting and marking as required by law . Secure a trailer w ...

  • Exmark 4500-466 - page 28

    Operation Important: Do Not attempt to tur n the unit while on the ramp, y ou may lose control and driv e off the side. A void sudden acceleration when driving up a ramp and sudden deceleration when bac king do wn a ramp . Both maneuv ers can cause the unit to tip bac kward. 28 ...

  • Exmark 4500-466 - page 29

    Maintenance Maintenance Note: Deter mine the left and right sides of the mac hine from the nor mal operating position. W ARNING While maintenance or adjustments are being made, someone could star t the engine. Accidental star ting of the engine could seriously injure y ou or other bystanders. Remo ve the k ey from the ignition s witch, engage parki ...

  • Exmark 4500-466 - page 30

    Maintenance Maintenance Ser vice Inter v al Maintenance Procedure Every 500 hours • Change the hy draulic lter and uid. • Chec k the wheel hub slotted nut torque specications . • Chec k the wheel lug nuts . • Chec k the park brake adjustment. Every 4,000 hours • Change engine coolant. Dex-Cool © extended life coolant (orange col ...

  • Exmark 4500-466 - page 31

    Maintenance V oltage Reading Percent Charge Maximum Charger Settings Charging Inter v al 11.7–12.0 0–25% 14.4 volts/4 amps 3 Hours 11.7 or less 0% 14.4 volts/2 amps 6 Hours or More Check Mower Blades Service Interval: Before each use or daily 1. Stop engine, w ait for all moving parts to stop , and remov e key . Engag e parking brake . 2. Lift ...

  • Exmark 4500-466 - page 32

    Maintenance lock position. The operator does not need to be in the seat to start the engine . T ry to start with operator in seat , parking brake disengag ed, PTO disengag ed and motion control levers in the neutral lock position - starter must not crank . T ry to start with operator in seat , parking brake engag ed, PTO engaged and motion control ...

  • Exmark 4500-466 - page 33

    Maintenance Manual for additional information.) 1. Stop engine, w ait for all moving parts to stop , and remov e key . Engag e parking brake . 2. Loosen retaining clips and remov e air cleaner compartment co ver . 3. R emov e paper element. Chec k the condition of the paper element. Replace if dirty , bent or damaged. 4. Check the condition of the ...

  • Exmark 4500-466 - page 34

    Maintenance Check Tire Pressures Service Interval: Every 50 hours 1. Stop engine, w ait for all moving parts to stop , and remov e key . Engag e parking brake . 2. Check tire pressure in dri ve tires . 3. Inate driv e tires to 13 psi (90 kP a). 4. Semi-pneumatic caster tires Do Not need to be inated. Note: Do Not add an y type of tire liner o ...

  • Exmark 4500-466 - page 35

    Maintenance 6. P ack the bearings with a NGLI grade #1 multi-purpose grease. 7. Insert one bearing, one new seal into the wheel. Note: Seals (Exmark P/N 103-0063) must be replaced. 8. If the axle assembly has had both spacer nuts remov ed (or broken loose), apply a thread locking adhesiv e to one spacer nut and thread onto the axle with the wrench ...

  • Exmark 4500-466 - page 36

    Maintenance CAUTION Raising the mow er deck for ser vice or maintenance relying solely on mechanical or hy draulic jacks could be dangerous. The mechanical or h ydraulic jacks may not be enough support or may malfunction allowing the unit to fall, which could cause injur y . Do Not rely solely on mechanical or h ydraulic jacks for suppor t. Use ade ...

  • Exmark 4500-466 - page 37

    Maintenance Check Engine Coolant Level (Kawasaki Liquid-Cooled Only) Service Interval: Before each use or daily 1. Stop engine and wait for all mo ving parts to stop . Make sure unit is on a lev el surface . 2. Check with engine cold. 3. View coolant lev el in o vero w bottle located at the right rear of the engine belo w the radiator . Coolant ...

  • Exmark 4500-466 - page 38

    Maintenance W ARNING Engine compar tment contains open belt driv es, fans, and other rotating components that can cause injur y . Fingers, hands, loose clothing, or jew elr y can get caught by the rotating fan and dri ve shaft. • Do Not operate machine without the cov ers in place. • Keep ngers, hands, and clothing clear of rotating componen ...

  • Exmark 4500-466 - page 39

    Maintenance Adjustments Note: Disengag e PTO , shut off engine, w ait for all moving parts to stop , engag e parking brak e, and remov e k ey before ser vicing, cleaning, or making any adjustments to the unit. CAUTION Raising the mow er deck for ser vice or maintenance relying solely on mechanical or hy draulic jacks could be dangerous. The mechani ...

  • Exmark 4500-466 - page 40

    Maintenance Figure 28 1. 3 1/4 inches (8.3 cm) 4. 3 inches (7.6 cm) 2. Back blade tip 5. Level surface 3. Front blade tip 10. Loosen the whizlock n ut on the side of the y oke and the jam n ut on top . Fine tune the screw adjuster b y tur ning it to get 3 inc h (7.6 mm) height (see Figure 29). T o increase the height, turn the adjuster screw clockw ...

  • Exmark 4500-466 - page 41

    Maintenance Deck Removal Before ser vicing or remo ving the dec k, the spring loaded deck arms must be lock ed out. W ARNING Deck lift ar m assemblies ha ve stored energ y . Remo ving the deck with out releasing the stored energy can cause serious injur y or death. Do Not attempt to disassemble the deck from the front frame without locking out the ...

  • Exmark 4500-466 - page 42

    Maintenance Figure 32 Left Hand Brake Shown 1. Cable anchor 6. Lock nut 2. Threaded rod 7. Pull cable threaded rod this direction 3. Push lever this direction 8. Hold threaded rod here 4. Caliper lever arm 9. Swivel (pivot head) 5. Standard nut (shown against swivel) Note the order of the standard n ut and lock nut (no n ut on the cable anc hor sid ...

  • Exmark 4500-466 - page 43

    Maintenance Note: The motion control lev er needs to be in neutral while making any necessar y adjustments . 7. Bring the motion control lev ers into the neutral position. Adjust pump control rod lengths by rotating the double nuts on the rod in the appropriate direction until the wheels slightly creep in rev erse (Figure 33). Mov e the motion cont ...

  • Exmark 4500-466 - page 44

    Maintenance Motion Control Handle Adjustment Adjusting the height: The motion control lev ers can be adjusted higher or low er for maximum operator comfor t. 1. R emov e the tw o bolts holding the control lev er to the control ar m shaft (Figure 36). Figure 36 1. Bolts 4. Nuts 2. Control lever 5. Slotted holes 3. Control arm shaft 2. Mov e the cont ...

  • Exmark 4500-466 - page 45

    Maintenance Figure 38 1. Spring disc washers Cleaning Clean Engine and Exhaust System Area Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.) CAUTION Excessi ve de bris around engine cooling air intake and exhaust system area can cause engine, exhaust area, and h y draulic system to o verheat which c ...

  • Exmark 4500-466 - page 46

    Maintenance R emoving debris from the h ydro fan cooling guards will allow the h ydro system to r un cooler and improv e the life of the h ydro system. 1. Stop engine, w ait for all moving parts to stop , and remov e key . Engag e parking brake . 2. Slide seat all the w ay bac k, then lift the seat to access the LH and RH h ydro driv e area. 3. R e ...

  • Exmark 4500-466 - page 47

    T roubleshooting T roubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mow er use. When a problem occurs , do not o verlook the simple causes . F or example: starting problems could be caused by an empty fuel tank. The follo wing table lists some of the common causes ...

  • Exmark 4500-466 - page 48

    T roubleshooting Problem Possible Cause Cor rectiv e Action 1. Engine load is ex cessive 1. R educe the ground speed. 2. Air cleaner is dirty . 2. Clean or re place the air cleaner element. 3. Oil lev el in the crankcase is lo w . 3. Add oil to the crankcase . 4. Cooling ns and air passages for the engine are plug ged. 4. R emove the obstruction ...

  • Exmark 4500-466 - page 49

    Schematics Schematics Electrical Diagram — Air–Cooled G008587 PTO SWITCH SEA T SWITCH IGNITION SWITCH FUSE BLOCK REGULA TOR GROUND PTO CLUTCH ST ART RELA Y LH NEUTRAL SWITCH RH NEUTRAL SWITCH BRAKE SWITCH ST ART RED HOUR METER/MODULE L T. GREEN YELLOW T AN BRO WN WHITE ORANGE GRA Y VIOLET BLUE GREEN RED BLACK ACCESSOR Y ORANGE ORANGE MAG PINK F ...

  • Exmark 4500-466 - page 50

    Schematics Electrical Diagram — Liquid–Cooled PTO SWITCH SEA T SWITCH IGNITION SWITCH FUSE BLOCK REGULA TOR GROUND PTO CLUTCH ST ART RELA Y ST ART RED HOUR METER/MODULE L T. GREEN YELLOW T AN BRO WN WHITE ORANGE GRA Y VIOLET BLUE GREEN RED BLACK ORANGE ORANGE MAG PINK FUEL SOLENOID BRO WN BRO WN VIOLET ENGINE FUEL SENDER B+ BRO WN PINK PINK PIN ...

  • Exmark 4500-466 - page 51

    Schematics Electrical Logic Schematic — Air-Cooled BN BN BU BK Y W T PK BN PK OR GN S R PK PK PK L TGR GY GY PK V BN V OR GN OR R PK R BK GND PK BK BN BN BK PK BK GND 15A F4 GY R I B A W V BU V V BK + S - FUEL SENDER 10A F3 (BRAKE) SW6 PK OR R F2 25A PTO CLUTCH BU 1 2 5 4 7 8 (PTO SWITCH) SW2 25A F1 (SEA T) SW7 2 3 5 4 1 K2 (ST ART RELA Y) TVS DI ...

  • Exmark 4500-466 - page 52

    Schematics Electrical Schematic — Liquid-Cooled 2 R A I 3 1 2 4 A 4 7 4 1 6 5 A 3 1 6 B C B B 8 2 3 5 4 5 1 2 S SW1 (IGNITION) KEY SW Ignition switch terminal locations viewed from back OPTIONAL ACCESSORIES OFF = no connections ON = BRIA ST ART = BRIS BN BN V BU BK Y W T PK BN PK OR A R GN S I BK PK PK PK L TGR OR R GY GY PK PK GN OR PK BU BN V O ...

  • Exmark 4500-466 - page 53

    Schematics Hydraulic Diagram 53 ...

  • Exmark 4500-466 - page 54

    General Warranty Conditions and Products Co vered Exmark Mfg. Co. Inc. and its aff iliate, Exmark W arranty Company , pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair , replace or adjust any part on these products and found by us (in the exercise of our reasonable discretion) to be defec ...

  • Exmark 4500-466 - page 55

    Notes: 55 ...

  • Exmark 4500-466 - page 56

    Notes: 56 ...

  • Exmark 4500-466 - page 57

    Service Record Date: Description of Work Done: Service Done By: 57 ...

  • Exmark 4500-466 - page 58

    58 ...

  • Exmark 4500-466 - page 59

    59 ...

  • Exmark 4500-466 - page 60

    MID-MOUNT RIDING A CCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF A CCESSORIES AND OPTIONS W ALK-BEHIND A CCESSORIES AND OPTIONS GRASS CA TCHER MICRO-MULCH SYSTEM TURF STRIPER ST ANDON CUST OM RIDE SEA T SUSPENSION SYSTEM FULL SUSPENSION SEA T DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT 12 V PO WER PORT MICRO-MULCH SYSTEM OPERA T OR CONTROLLED ...

Manufacturer Exmark Category Lawn Mower

Documents that we receive from a manufacturer of a Exmark 4500-466 can be divided into several groups. They are, among others:
- Exmark technical drawings
- 4500-466 manuals
- Exmark product data sheets
- information booklets
- or energy labels Exmark 4500-466
All of them are important, but the most important information from the point of view of use of the device are in the user manual Exmark 4500-466.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Exmark 4500-466, service manual, brief instructions and user manuals Exmark 4500-466. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Exmark 4500-466.

Similar manuals

A complete manual for the device Exmark 4500-466, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Exmark 4500-466 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Exmark 4500-466.

A complete Exmark manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Exmark 4500-466 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Exmark 4500-466, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Exmark 4500-466, that we can find in the current document
3. Tips how to use the basic functions of the device Exmark 4500-466 - which should help us in our first steps of using Exmark 4500-466
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Exmark 4500-466
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Exmark 4500-466 in a specific country, if it was not possible to solve the problem on our own.

Do you have a question concerning Exmark 4500-466?

Use the form below

If you did not solve your problem by using a manual Exmark 4500-466, ask a question using the form below. If a user had a similar problem with Exmark 4500-466 it is likely that he will want to share the way to solve it.

Copy the text from the picture

Captcha
New picture

Comments (0)