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Chamberlain HD800D - page 1
The Chamberlain Group, Inc. 845 Larch Avenue Elmhurst, Illinois 60126-1 196 www .chamberlain.com GARAGE DOOR OPENER Model HD800D 1/2 HP For Residential Use Only Owner’s Manual ■ Please read this manual and the enclosed safety materials carefully! ■ Fasten the manual near the garage door after installation. ■ The door WILL NOT CLOSE unless T ...
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Chamberlain HD800D - page 2
2 T ABLE OF CONTENTS When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully . When you see this Signal Wor ...
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Chamberlain HD800D - page 3
3 T o prevent damage to garage door and opener: • AL W A YS disable locks BEFORE installing and operating the opener . • ONL Y operate garage door opener at 120V , 60 Hz to avoid malfunction and damage. T o prevent possible SERIOUS INJUR Y or DEA TH: • AL W A YS call a trained door systems technician if garage door binds, sticks or is out of ...
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Chamberlain HD800D - page 4
4 Safety Re v ersing Sensor Header W all Access Door — — — — — — — — Gap b et w een floor and b ottom of door m u st not exceed 1/4" (6 mm). Extension Spring Horizontal and v ertical reinforcement is needed for light w eight garage doors (fi b erglass, steel, al u min u m, door w ith glass panels, etc.). See page 23 for details ...
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Chamberlain HD800D - page 5
5 Access Door Safety Reversing Sensor Safety Reversing Sensor Gap between floor and bottom of door must not exceed 1/4" (6 mm). Garage Door Header Wall Header Bracket Door Bracket Straight Door Arm Curved Door Arm Trolley Emergency Release Rope & Handle Rail Belt Trolley Stop Bolt CLOSED POSITION Planning (Continued) ONE-PIECE DOOR INST AL ...
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Chamberlain HD800D - page 6
6 Straight Door Arm Section C u r v ed Door Arm Section Safety La b els and Literat u re 2-Cond u ctor Bell W ire W hite & W hite/Red Idler P u lley Hanging Bracket Door Bracket Trolley Safety Sensor Bracket (2) Rail Center/Back Sections "U" Bracket Rail Front (header) Section Header Bracket Belt Motor Unit w ith Light Lens Belt Cap R ...
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Chamberlain HD800D - page 7
7 Master Link (2) Idler Bolt (1) Nut 3/8" (1) T rolley Threaded Shaft (1) Bolt 1/4"-20x1-3/4" (2) Lock W asher 3/8" (1) Lock Nut 1/4"-20 (2) Spacer (2) Wing Nut 1/4"-20 (2) Carriage Bolt 1/4"-20x1/2" (2) Handle Nut 5/16"-18 (8) Ring Fastener (3) Insulated Staples (30) Drywall Anchors (2) Clevis Pin 5/16& ...
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Chamberlain HD800D - page 8
FRONT RAIL (TOP) KEEP LARGER HOLE ON TOP 8 ASSEMBL Y STEP 1 Assemble the Rail & Install the T rolley T o avoid installation difficulties, do not run the garage door opener until instructed to do so. Front Rail (T O DOOR) Window Cut-Out Screwdriver Idler Pulley Hole Ta b s Back Rails (T O MOT OR UNIT) T rolley T apered End T apered End Inner T r ...
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Chamberlain HD800D - page 9
9 T o avoid SERIOUS damage to garage door opener , use ONL Y those bolts/fasteners mounted in the top of the opener . ASSEMBL Y STEP 2 Fasten the Rail to the Motor Unit • Insert a 1/4"-20x1-3/4" bolt into the cover protection bolt hole on the back end of the rail as shown. T ighten securely with a 1/4"-20 lock nut. Do NOT overtight ...
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Chamberlain HD800D - page 10
ASSEMBL Y STEP 4 Install the Belt and Attach the Belt Cap Retainer 1. Pull the belt around the idler pulley and toward the trolley . The ribbed side must contact the pulley . 2. Hook the trolley connector into the retaining slot on the trolley as shown. 3. With the trolley against the screwdriver , dispense the remainder of the belt along the rail ...
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Chamberlain HD800D - page 11
11 INST ALLA TION ASSEMBL Y STEP 5 Set the T ension • Insert a screwdriver tip into one of the nut ring slots and brace it firmly against the trolley . • Place a 7/16" open end wrench on the square end. Rotate the nut about 1/4 turn until the spring releases and snaps the nut ring against the trolley . This sets the spring to optimum belt ...
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Chamberlain HD800D - page 12
12 INST ALLA TION STEP 1 Determine the Header Bracket Location Installation procedures vary according to garage door types. Follow the instructions which apply to your door . 1. Close the door and mark the inside vertical centerline of the garage door . 2. Extend the line onto the header wall above the door . Y ou can fasten the header bracket with ...
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Chamberlain HD800D - page 13
13 Lag Screws 5/16"x9x1-5/8" – Finished Ceilin g – Door Spring Header Wall UP Ceiling Mounting Holes 6" (15 cm) Maximum Header Bracket Vertical Centerline of Garage Door Garage Door Vertical Centerline of Garage Door INST ALLA TION STEP 2 Install the Header Bracket Y ou can attach the header bracket either to the wall above the g ...
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Chamberlain HD800D - page 14
Header Bracket Idler P u lley Header W all OPTIO N W ITH SOME EXISTI N G I N ST ALLA TIO N S Header Bracket Mo u nting Hole Existing Header Bracket Spacer Mo u nting Hole Existing Cle v is Pin Cle v is Pin 5/16"x1-1/2" Ring Fastener Garage Door Opener Carton or T emporary S u pport 14 INST ALLA TION STEP 3 Attach the Rail to the Header Br ...
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Chamberlain HD800D - page 15
15 ONE-PIECE DOOR WITHOUT TRACK A 2x4 on its side is convenient for setting an ideal door-to-rail distance. • Remove foam packaging. • Raise the opener onto a stepladder . Y ou will need help at this point if the ladder is not tall enough. • Open the door all the way and place a 2x4 on its side on the top section of the door beneath the rail. ...
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Chamberlain HD800D - page 16
16 INST ALLA TION STEP 5 Hang the Opener Three representative installations are shown. Y ours may be different. Hanging brackets should be angled, Figure 1, to provide rigid support. On finished ceilings, Figure 2, attach a sturdy metal bracket to structural supports before installing the opener . This bracket and fastening hardware are not provide ...
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Chamberlain HD800D - page 17
17 T o prevent possible SERIOUS INJURY or DEA TH from electrocution: • Be sure power is not connected BEFORE installing door control. • Connect ONL Y to 24 VOL T low voltage wires. T o prevent possible SERIOUS INJURY or DEA TH from a closing garage door: • Install door control within sight of garage door , out of reach of children at a minimu ...
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Chamberlain HD800D - page 18
18 INST ALLA TION STEP 7 Install the Lights • Press the release tabs on both sides of lens. Gently rotate lens back and downward until the lens hinge is in the fully open position. Do not remove the lens. • Install a 100 watt maximum light bulb in each socket. Light bulb size should be A19, standard neck only . The lights will turn ON and remai ...
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Chamberlain HD800D - page 19
19 INST ALLA TION STEP 9 Electrical Requirements T o avoid installation difficulties, do not run the opener at this time. T o reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin. This plug will only fit into a grounding type outlet. If the plug doesn't fit into the outlet you have, co ...
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Chamberlain HD800D - page 20
20 Invisible Light Beam Protection Area Safety Reversing Sensor 6" (15 cm) max. above floor Safety Reversing Sensor 6" (15 cm) max. above floor Facing the door from inside the garage INST ALLA TION STEP 10 Install The Protector System ® The safety reversing sensor must be connected and aligned correctly before the garage door opener will ...
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Chamberlain HD800D - page 21
21 DOOR TRA CK MOUNT (RIGHT SIDE) Indicator Light Lens Lip Sensor Bracket Door T rack FLOOR MOUNT (RIGHT SIDE) W ALL MOUNT (RIGHT SIDE) Indicator Light Sensor Bracket Lens Extension Bracket (See Accessories) Inside Garage Wall (Provided with Extension Bracket) (Provided with Extension Bracket) Fi g ure 1 Fi g ure 2 Fi g ure 3 Fi g ure 4 W ALL MOUNT ...
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Chamberlain HD800D - page 22
22 Carriage Bolt 1/4"-20x1/2" Lens Wing Nut 1/4"-20 Figure 5 MOUNTING AND WIRING THE SAFETY REVERSING SENSORS • Slide a 1/4"-20x1/2" carriage bolt head into the slot on each sensor . Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other across the door . Be sure the lens is not obstructed by ...
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Chamberlain HD800D - page 23
23 INST ALLA TION STEP 11 Fasten the Door Bracket Follow instructions which apply to your door type as illustrated below or on the following page. A horizontal reinforcement brace should be long enough to be secured to two or three vertical supports. A vertical reinforcement brace should cover the height of the top panel. Figure 1 shows one piece o ...
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Chamberlain HD800D - page 24
24 ONE-PIECE DOORS Please read and comply with the warnings and reinforcement instructions on the previous page. They apply to one-piece doors also. • Center the door bracket on the top of the door , in line with the header bracket as shown. Mark either the left and right, or the top and bottom holes. • Metal Doors: Drill 3/16" pilot holes ...
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Chamberlain HD800D - page 25
25 INST ALLA TION STEP 12 Connect Door Arm to T rolley Follow instructions which apply to your door type as illustrated below and on the following page. SECTIONAL DOORS ONL Y • Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from the inner trolley . Slide the outer trolley back (away from t ...
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Chamberlain HD800D - page 26
26 ALL ONE-PIECE DOORS 1. Assemble the Door Arm: • Fasten the straight and curved door arm sections together to the longest possible length (with a 2 or 3 hole overlap). • Make sure the garage door is fully closed. Connect the straight door arm section to the door bracket with the 5/16"x1-1/4" clevis pin. • Secure with a ring fasten ...
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Chamberlain HD800D - page 27
27 ADJUSTMENT STEP 1 Program the T ravel Limits Travel limits regulate the points at which the door will stop when moving up or down. Follow the steps below to set the limits. T o program the travel limits: 1. Press and hold the black button until the yellow indicator light starts flashing slowly then release. 2. Push and hold the black button unti ...
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Chamberlain HD800D - page 28
28 ADJUSTMENT STEP 2 Setting the Force The force setting button is located on the back panel of the motor unit. The force setting measures the amount of force required to open and close the door . 1. Locate the purple button on the back panel of unit (Figure 1) . 2. Push the purple button twice to enter unit into Force Adjustment Mode (Figure 2). T ...
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Chamberlain HD800D - page 29
29 Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSL Y INJURED or KILLED by a closing garage door . • Safety reversal system MUST be tested ever y month. • After ANY adjustments are made, the safety reversal system MUST be tested. Door MUST reverse on contact with 1-1/2" high (3.8 ...
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Chamberlain HD800D - page 30
OPERA TION 30 Using Y our Garage Door Opener Y our Security ✚ ® opener and hand-held remote control have been factory-set to a matching code which changes with each use, randomly accessing over 100 billion new codes. Y our opener will operate with up to eight Security ✚ ® remote controls and one Security ✚ ® Keyless Entry System. If you pu ...
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Chamberlain HD800D - page 31
31 T o Open the Door Manually DISCONNECT THE TROLLEY : The door should be fully closed if possible. Pull down on the emergency release handle (so that the trolley release arm snaps into a vertical position) and lift the door manually . The lockout feature prevents the trolley from reconnecting automatically , and the door can be raised and lowered ...
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Chamberlain HD800D - page 32
T o prevent possible SERIOUS INJUR Y or DEA TH from electrocution, disconnect power to motor unit BEFORE proceeding. Mounting the battery backup unit (BBU) can be done using one of two methods. The BBU can be mounted directly on top of the motor unit or it can be secured on a structural support just above it. 1. Mounting the BBU Directly to the Mot ...
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Chamberlain HD800D - page 33
33 Battery Backup Unit (BBU) Diagnostics GREEN LED: All systems are normal. • A solid LED light indicates the batteries are fully charged. • A flashing LED indicates the batteries are being charged. NOTE: Batteries do not have to be fully charged to operate the motor unit. YELLOW LED: The motor unit has lost power and is operating off of the BB ...
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Chamberlain HD800D - page 34
34 CARE OF YOUR OPENER MAINTENANCE SCHEDULE Once a Month • Manually operate door . If it is unbalanced or binding, call a trained door systems technician. • Check to be sure door opens & closes fully . Adjust limits if necessary (See page 27). • Repeat the safety reverse test. Make any necessary adjustments (See Adjustment Step 3). Once a ...
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Chamberlain HD800D - page 35
35 HA VING A PROBLEM? 1. The opener doesn't operate from either the Door Control or the remote control: • Does the opener have electric power? Plug a lamp into the outlet. If it doesn't light, check the fuse box or the circuit breaker . (Some outlets are controlled by a wall switch.) • Have you disabled all door locks? Review installa ...
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Chamberlain HD800D - page 36
36 Installed Safety Reversing Sensor Safety Re v ersing Sensor Bell W ire “Learn” B u tton LED or Diagnostic LED Diagnostics Located On Motor Unit Y our garage door opener is programmed with self-diagnostic capabilities. The “Learn” button/diagnostic LED will flash a number of times then pause signifying it has found a potential issue. Cons ...
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Chamberlain HD800D - page 37
*3-Button Remotes If provided with your garage door opener , the large button is factory programmed to operate it. Additional buttons on any Security ✚ ® 3-Button remote or compact remote can be programmed to operate other Security ✚ ® garage door openers. T o Erase All Codes From Motor Unit Memory T o deactivate any unwanted remote, first er ...
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Chamberlain HD800D - page 38
1. Enter a four digit personal identification number (PIN) of your choice on the keypad. Then press and hold ENTER. 2. While holding the ENTER button, press and hold the LIGHT button on the Motion Detecting Control Panel. 3. Continue holding the ENTER and LIGHT buttons while you press the push bar on the Motion Detecting Control Panel (all three bu ...
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Chamberlain HD800D - page 39
8 10 9 5 N OT ICE 6 4 3 2 12 13 7 1 11 LOCK LIGHT 1 2 3 5 4 6 7 Installation Parts 39 REP AIR P AR TS Rail Assembly Parts KEY P ART NO. NO. DESCRIPTION 1 4A1008 Master link kit 2 41C5141-2 Complete trolley assembly 3 41A5665-2 Complete rail 4 41B4103 Spring trolley nut 5 144C54 Idler pulley 6 41A5250 Full belt assembly 7 12D598-1 “U” bracket NO ...
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Chamberlain HD800D - page 40
Motor Unit Assembly Parts 40 2 3 4 5 6 7 8 9 10 11 12 1 13 KEY P ART NO. NO. DESCRIPTION 1 41C76 Belt cap and sprocket 2 41B4245 Line cord 3 41B4375-2 T erminal block w/screws 4 41C5317 Wire harness (logic) 41C5839 High voltage wire harness 41C5806 DC motor wire harness 41C5418 Light socket wire harness 5 41D605-1 Motor 80kg/100kg 6 41DB001 Receive ...
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Chamberlain HD800D - page 41
41 ACCESSORIES LOCK LIGHT LOCK L IG HT C LO S E D O P E N 3-Button SECURITY ✚ ® Remote Control: Includes visor clip. SECURITY ✚ ® Keyless Entry: Enables homeowner to operate garage door opener from outside by entering a password on a specially designed keyboard. Also can add a temporary password for visitors or service persons. This temporary ...
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Chamberlain HD800D - page 42
OPERA TOR NOTES 42 ...
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Chamberlain HD800D - page 43
OPERA TOR NOTES 43 ...
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Chamberlain HD800D - page 44
© 2007, The Chamberlain Group, Inc. 1 14A31 13E All Rights Reserved CHAMBERLAIN SER VICE IS ON CALL OUR LARGE SERVICE ORGANIZA TION SP ANS AMERICA INST ALLA TION AND SER VICE INFORMA TION IS AS NEAR AS YOUR TELEPHONE. SIMPL Y DIAL OUR T OLL FREE NUMBER: 1-800-528-9131 www .chamberlain-diy .com For professional installation, parts and service, cont ...
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