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Manual ITT IM213

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  • ITT IM213 - page 1

    U L ® C US I T T Goulds Pumps S-Drive™ Constant Pressure Aquavar SPD™ V ariable Speed Pump Control Installation, Operation & Maintenance Models Covered: S-Drive™ Aquavar SPD™ (5 – 30 HP) Goulds Pumps is a brand of ITT Corporation. www .goulds.com Engineer ed for life Commercial W ater IM213 ...

  • ITT IM213 - page 2

    2 INDEX Index Important Safety Instructions ........................................................................................................ 3 System Components ....................................................................................................................... 4 System Design ............................................. ...

  • ITT IM213 - page 3

    3 ! Safety Instructions DANGER WARNING C A U TIO N Section 1 Important: Read all safety information prior to installation of the Controller . Note Thisisa SAFETY ALERT SYMBOL .Whenyouseethissymbolonthecontroller ,pumporinthis manual,lookforoneofthefollowingsignalwordsandb ...

  • ITT IM213 - page 4

    4 System Components Section 2 PleasereviewtheS-Drivecomponentsandinsurethatyouhaveallthepartsandarefamiliarwiththeir names.BesuretoinspectallcomponentsGouldsPumpssuppliesforshippingdamage. S-Drive V ariable Speed Controller: 1. S-DriveController 2. Pr ...

  • ITT IM213 - page 5

    5 System Design Section 3 Note SystemsMUSTbedesignedbyqualiedtechniciansonlyandmeetallapplicablestateandlocal coderequirements. ThefollowingdiagramsshowatypicalsystemusingtheS-DriveConstantPressureController .Diagram#1 showsatypicalsetupfo ...

  • ITT IM213 - page 6

    6 Section 3 (continued) Diagram#2showsaset-upformunicipalwaterconnection. System Design FL OW AIR 4 8 6 3 PHASE OUTPUT TO MOTOR 5 1 2 SUCTION 3 8 9 7 1 SPD CONTROLLER 6 AIR DIAPHRAGM T ANK 2 FUSIBLE DISCONNECT 7 3 PHASE MOTOR 3 CENTRIFUGAL PUMP 8 GA TE VAL VE (BALL V AL VE) 4 CHECK V AL VE 9 PRESSURE GAUGE 5 PRESSURE TRAN ...

  • ITT IM213 - page 7

    7 P iping Section 4 General Note Allplumbingworkmustbeper formedbyaqualiedtechnician.Alwaysfollowalllocal,stateand  provincialcodes. A prop eri nstal lati onr equi res ap ress urer elie fva lve, a ¼"f emal eN.P .T .t hread ed ttin gfor the ...

  • ITT IM213 - page 8

    8 P iping Section 4 (continued) The pre ssur esen sor cabl eis pr ewir edt othe con trol ler .Th eca ble can be shor tene dfor ac lean eri nst alla tion . Longercablelengthsareavailable,consultfactor y .Maximumrecommendedpressuresensorcablelengthis  300 ...

  • ITT IM213 - page 9

    9 W ARN IN G Hazardous voltage Mounting the Controller Section 5 (continued) Note Donotblocktheheatsink(ns)andfansanddonotsetanythingontheunits. W arning Thecontrolleraccesscovershouldalwaysbesecurelyfastenedtothecontrolboxdue tothedangerousvoltage ...

  • ITT IM213 - page 10

    10 W ARN IN G Hazardous voltage P ower Supply and Wiring Section 6 (continued) Delta/Delta with grounded leg Ano ther com monc ong urat ion pro vidi ngv oltag ere bala ncin gw ith nop hase shif t betw een inpu ta ndo utpu t. Aga in, depe nding on the outp ut conn ecti onsf rom the ...

  • ITT IM213 - page 11

    11 P ower Supply and Wiring Section 6 (continued) T or emov ethe lin eto gro und MO Vp rotec tion ,lo cate the jump ersh own belo w .Th eju mpe ris loc ated be twee n theinputandoutputterminalblocksonthemainboard.Movetothepositionshown.  ForFrame? ...

  • ITT IM213 - page 12

    12 P ower Supply and Wiring Section 6 (continued) Single Phase Connection For sma lld rives wit hdi ode rec tie rfr onte ndi tis pos sib let oru nat hree pha seo utp utw ith asin gle phas e inp ut. Only part of the thre ep hase inp utbr idge is used . ...

  • ITT IM213 - page 13

    13 P ower Supply and Wiring Section 6 (continued) Conduit, Wire and F use Sizing The use of metal con duit wit hm etal con duit conn ecto rsi sr ecom mend edfo ral lel ectr ica lco nnec tions .Us eth e NECorCECtodeterminetherequiredconduitsizefortheapplication. Ref ...

  • ITT IM213 - page 14

    14 W ARN IN G Hazardous voltage W ARN IN G Hazardous voltage Section 6 (continued) Input Power and Line Transformer Requirements Thelineinputvoltageandtransformerpowermustmeetcertainphaseandbalancerequirements. If you or you r in stal ling elec tric al c ont ract or i s in doub t of the re quir emen ts, t h ...

  • ITT IM213 - page 15

    15 Hazardous voltage DANGER Hazardous voltage DANGER Hazardous voltage DANGER Hazardous voltage DANGER Starting the System Section 7 (continued) Co ns ul t mo to r ma nu al t o de te rm in e th e wi re s iz e fo r th e ap pl ic at io n. E ns ur e th e gr ou nd c on ne ct io n to t he m ot or is ...

  • ITT IM213 - page 16

    16 Starting the System Section 7 (continued) Setting the Motor Overload Switches The Mot orO verlo adS etti ngS wit ches adj ustt hel evel of mot oro verl oadc urre nt protectionnecessar ytoprotectthemotorincaseofanovercurrentcondition. Ban k1 swit ches 1,2 and ? ...

  • ITT IM213 - page 17

    17 Section 7 (continued) Caution F ailuretoproperlysettheMotorOverloadSettingswitchescanresultinlossofmotoroverload  protectionandwillvoidthemotorwarranty .Nuisancetrippingormotordamagecanoccurifthese switchesarenotsetproperly . Setting the A ...

  • ITT IM213 - page 18

    18 Starting the System Hazardous voltage DANGER Section 7 (continued) Setting the Pressure Wh en p ow er i s ap pl ie d th e pu mp w il l st ar t an d th e sy st em p re ss ur e wi ll i nc re as e to t he f ac to r y pr es et p re ss ur e (5 0 PS I if S P1 i s en ab le d an ...

  • ITT IM213 - page 19

    19 Input and Output F unctions Section 8 Thecontrolterminalstripsallowforavarietyofinputandoutputfunctions. W arning: T ur n of f al lp ow er t o th e co nt ro ll er b ef or e wi ri ng d ev ic es t o th e controlterminals. W arning:  I np u t s R U N / ST O P ,? ...

  • ITT IM213 - page 20

    20 Hazardous voltage DANGER T roubleshooting Section 9 General TheS-DriveandAquavarSPDdriveareself-diagnosingcontrollers.Ifaproblemoccurs,observetheStatusCode  IndicatorLightonthefrontoftheunit.NoStatusCodeIndicatorLightmeanseithernoorlowinput? ...

  • ITT IM213 - page 21

    21 T roubleshooting Orange Light Codes Flashes Controller Status Description  Constant LowInputV oltage Constantorangelightindicatesthesysteminputvoltageislow .For      230Vunits,theorangelightwillbeindicatedwhentheinputvoltage    is ...

  • ITT IM213 - page 22

    22 T roubleshooting Red Light Codes (continued) Flashes Controller Status Description  3Blinks(contd.)  -DisconnecttheWhitewireinthesensorcablefromterminal6.    -SetthemetertoreadDCcurrent(mA)    -Connecttheblackleadfromthemetertoter ...

  • ITT IM213 - page 23

    23 T roubleshooting Red Light Codes (continued) Flashes Controller Status Description  4Blinks PumporMotorBound Thisfaultcanbecausedby:    •Mechanicalbindingfromdebrisinpump.    •Electricalfailureofthemotor .    •IncorrectsettingofMotor ...

  • ITT IM213 - page 24

    24 T roubleshooting Red Light Codes (continued) Flashes Controller Status Description  8Blinks OverV oltage Thisfaultcanbecausedby:    •Highinputvoltage.    Thisfaultwillbedisplayedifthephasetophaseinputvoltageis      gr ea te r th ...

  • ITT IM213 - page 25

    25 Controller Dimensions ...

  • ITT IM213 - page 26

    26 Appendix: Input Wire Sizing Charts VFD Input Wire Sizing Charts Maximum Allowable Conductor Length (40˚C Ambient, 5% V oltage Drop) R atings Conductor Size (75˚C Rated Wire) Controller Motor Motor Input Input HP SF A Current 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 1000 ½ 2.9 7.2 400 618 1020 1532 2348 3530 4242 5335 6 ...

  • ITT IM213 - page 27

    27 Notes ...

  • ITT IM213 - page 28

    28 GOULDS PUMPS LIMITED W ARRANTY This warranty applies to all water systems pumps manufactured by Goulds Pumps. Any part or parts found to be defective within the warranty period shall be replaced at no charge to the dealer during the warranty period. The warranty period shall exist for a period of twenty-four (24) months from date of installation ...

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A complete manual for the device ITT IM213, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use ITT IM213 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of ITT IM213.

A complete ITT manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual ITT IM213 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the ITT IM213, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the ITT IM213, that we can find in the current document
3. Tips how to use the basic functions of the device ITT IM213 - which should help us in our first steps of using ITT IM213
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with ITT IM213
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of ITT IM213 in a specific country, if it was not possible to solve the problem on our own.

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