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Lincoln Electric IM827-D - page 1
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 1.888.935.3877 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • PO WER FEED ™ 10M WIRE FEEDER &') + &)Z*Y$%,# $ February, 2011 *38 ...
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Lincoln Electric IM827-D - page 2
&)% % BAI7D767CG;B?7@F 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ______________________________ ...
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Lincoln Electric IM827-D - page 3
)) 0*53@4GD@ 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b. Use suitable clothing made from durable flame-resistant material to protect your sk ...
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Lincoln Electric IM827-D - page 4
&)#+) ## 0 BAI7D767CG;B?7@F 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 .b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U. ...
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Lincoln Electric IM827-D - page 5
')M,+ &%**X)+M Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: *OD7FN'AGD*AG6397#ZD5 1. Protegez-vous contre la secousse électriqu ...
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Lincoln Electric IM827-D - page 6
H H T h a n k Y o u for selecting a (,# +0 product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! )736F:;E&B7D3FADE $3@G3>5A?B>7F7>K before attempting to use this equipment. Save this manual and keep it ...
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Lincoln Electric IM827-D - page 7
H; H; + #&&%+%+* Page –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– @EF3>>3F;A@ ? ...
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Lincoln Electric IM827-D - page 8
H;; H;; + #&&%+%+* Page &B7D3F;A@ ? ...
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Lincoln Electric IM827-D - page 9
%*+ ## + &% '&.)S$* %#. )) +% # *' + &%* 'AI7D776S$*;@9>7.;D77767D . )) -&). )) -*+ &%&? ...
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Lincoln Electric IM827-D - page 10
%*+ ## + &% '&.)S$* %#. )) *+0 '),+ &% #& + &% • The Power Feed™ 10M Single Wire Feeder has an IP21 rating, suitable for indoor use. • The Power Feed™ 10M Single Wire Feeder should be operat ...
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Lincoln Electric IM827-D - page 11
%*+ ## + &% '&.)S$* %#. )) *+0 '),+ &% #+) *&" 53@ =;>> Q &@>K CG3>;8;76 B7DEA@@7> E:AG>6 B7D8AD?F:;E;@EF3>>3F;A@ Q ...
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Lincoln Electric IM827-D - page 12
Electrode Work Work Power Source Work Electrode Wire Feeder Electrode Work Coaxial Weld Cable El e ct r o d e Wo r k Wo r k Power Source Wor k Electrode Wire Feeder Electrode Wor k Coaxial Weld Cable % %#+)&'&#) +0 *++ % The Power Feed™ 10M Single Wire Feeder is preset at the factory for E ...
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Lincoln Electric IM827-D - page 13
.7>6;@9G@.;D77767D+D;997DA@@75FAD .;D77767D Pin Function A Gun Trigger B- C Common D Dual Procedure E Common &%+)&##*' + &%* It is recommended that only genuine Lincoln control cables be used at all times. Lincoln cables are specifi- cally designed for the commu ...
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Lincoln Electric IM827-D - page 14
% % ) - )&##* % . ) , * ,) +$ *) '+ &% 1 Inner Wire Guide 2 Drive Rolls 3 Outer Wire Guide +A5:3@976D;H7DA>>E3@6I;D79G;67E 1. Turn off power at the welding power source. 2. Open wire drive door. 3. Remove the outer wir ...
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Lincoln Electric IM827-D - page 15
+A5:3@97F:79G@4GE:;@9 1. Turn off power at the welding power source. 2. Remove the welding wire from the wire drive. 3. Remove the thumb screw from the wire drive. 4. Remove the welding gun from the wire drive. 5. Loosen the socket head cap screw that holds the con- nector bar against the gun bushing. Important: Do not attempt to com ...
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Lincoln Electric IM827-D - page 16
%*+ ## + &% '&.)S$* %#. )) .# % ,%* +&)* % * *&) * ,%) -),* % The Power Feed™ 10M Single Wire Feeder comes with a K1500-2 gun receiver bushing ...
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Lincoln Electric IM827-D - page 17
%*+ ## + &% '&.)S$* %#. )) . )*,+&.% ), + The wire feed shut down circuit is used to stop the wire feed in the event of a fault. The most common use of the circuit is with water cooled guns. A flow s ...
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Lincoln Electric IM827-D - page 18
. ))##& % *B;@6>7'>357?7@F The wire reel stand provides two mounting locations for the spindle. Each mounting location consists of a tube in the center of the mast and locating slots. #A36;@9FA>4U=9*BAA>E 1. Squeeze the release bar on the ret ...
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Lincoln Electric IM827-D - page 19
%*+ ## + &% '&.)S$* %#. )) ,E;@9"A;>)77> 50-60 lb. (22.7 - 27.2 kg) Coil Mounting (See Figure A.10) 1. Make sure th e sp indle of the wir e re el stand is in the upper position. 2. With the coil reel ...
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Lincoln Electric IM827-D - page 20
%*+ ## + &% '&.)S$* %#. )) #A36;@9>4=9)736;)77>E (See Figure A.11) A K363-P Readi-Reel adapter is required for loading these spools on 2" (51mm) spindles. 1. Squeeze the release bar o ...
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Lincoln Electric IM827-D - page 21
%*+ ## + &% '&.)S$* %#. )) * # %*&%%+ &% %&+ Gas supply pressure must be regulated to a maximum of 80 psi(5.5 bar). Install the shielding gas supply as follows: 1. Secure the cylinde ...
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Lincoln Electric IM827-D - page 22
%*+ ## + &% '&.)S$* %#. )) )A4AF;5*7?;GFA?3F;5*KEF7? • Use the bench feeder for offline welding. Shown with • K2230-1 Power Feed™ 10M Single Wire Feeder • K1780-2 PF-10/R • K2203-1 Power Wave 455M/STT • K2205-1 W ...
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Lincoln Electric IM827-D - page 23
%*+ ## + &% '&.)S$* %#. )) %$&# +,)* &&$&% ,) + &% . )) - &%+)&#&/ Digital Contro l Cab le Work Cab le Ele ctrode Cable Sh ieldin ...
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Lincoln Electric IM827-D - page 24
&') + &% '&.)S$* %#. )) . )) '&* + -&,+',+ % + -&,+',+ ')&++ - )&,% . )% %&) ,+ &% ...
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Lincoln Electric IM827-D - page 25
&') + &% '&.)S$* %#. )) % + &%*&.# %$&* %&%*0%) .# %Y$&* Q A %A@EK@7D9;5 welding mode requires all welding process variables to be set by the o ...
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Lincoln Electric IM827-D - page 26
&') + &% '&.)S$* %#. )) ')&**# $ ++ &%* The Power Feed™ 10M Single Wire Feeder is not suitable for: • SAW • GTAW with HF Not all weld modes or processes described in this manual are avail- able on all Power Wave ...
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Lincoln Electric IM827-D - page 27
&') + &% +$ *) '+ &% 1 Status LED indicates system status. 2 Digital Meter Display is a bright LED display of key welding information. Adjusting Parameter Knobs. 3 MSP4 Panel is used to set the weld mode, adjust the arc, change arc start/end parameters and for set- up information. 4 Cold F ...
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Lincoln Electric IM827-D - page 28
&') + &% *+ +,*# The status LED indicates system status. Normal operation is a steady green light. %AF7 During normal power-up, the LED may flash red and/or green as the equipment performs self tests. #5A@6;F;A@ Definition *F736K9D77@ System okay. The power source and wire ...
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Lincoln Electric IM827-D - page 29
+).# % .7>6'DA57EE -A>F+D;?;EB>3K All Processes After welding, the meter holds the actual average arc voltage for 5 seconds. During this time, the display flashes to indicate the wire feeder is in the "Hold" period. Output adjustment while in the "Hold" period results in the "p ...
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Lincoln Electric IM827-D - page 30
• Limit setting for restricting the operators range of control. • Lockout to prevent unauthorized changes to machine configuration. Additionally, the MSP4 includes an infrared (IR) port for wireless communication and configuration using a Palm OS based hand held computer and a simplified control layout. #0&,+&%+)&#* * ...
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Lincoln Electric IM827-D - page 31
% %).-&%+)&# If the selected weld mode uses any of the four available wave controls, users can press the left MSP4 pushbutton until the ARC CONTROL LED is illuminated. The value, name and units (if applicable) of the available wave con- trols will appear. Note that the name of the control is derived fr ...
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Lincoln Electric IM827-D - page 32
&') + &% '&.)S$* %#. )) # $ +*++ % The MSP4 can be optionally configured to limit the operator’s range of control of any weld parameter (weld WFS, arc control, etc.). Limits are only available with the Dual Procedure/Memory Panel. ...
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Lincoln Electric IM827-D - page 33
&') + &% '&.)$* %#. )) *+ ,' +,)*$%, (See Figure B.3a) 1. To access the set-up menu, press the );9:F and #78F buttons of the $*' panel simultaneously. %AF7 that the set-up menu cannot be accessed ...
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Lincoln Electric IM827-D - page 34
&') + &% '&.)S$* %#. )) '3D3?7F7D 78;@;F;A@ J;F*7FGB$7@G ' This setup menu parameter can be used to exit the setup menu. When ' is displayed, press the left Mode Select button to exit the se ...
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Lincoln Electric IM827-D - page 35
&') + &% '&.)S$* %#. )) '3D3?7F7D 78;@;F;A@ ' 'DA576GD7:3@97$7F:A6 Selects how remote procedure selection (A/B) will be made. The selected procedure can be changed locally at the user interface by press ...
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Lincoln Electric IM827-D - page 36
&') + &% '&.)S$* %#. )) '3D3?7F7D 78;@;F;A@ ' G@&88E7F 6<GEF?7@F )3@97 -30 to 30 (default = 0) Adjusts the wire feed speed calibration of the pull motor of a push-pull gun. This should only b ...
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Lincoln Electric IM827-D - page 37
&') + &% '&.)$* %#. )) '3D3?7F7D 78;@;F;A@ ' 'GE:'G>>G@"@A47:3H;AD Determines how the potentiometer on the Push/Pull torch will behave. • Gun Pot Enabled = The welding wire ...
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Lincoln Electric IM827-D - page 38
&') + &% '&.)$* %#. )) '3D3?7F7D 78;@;F;A@ ' *:AI+ 7EF$A67E Most power sources contain weld modes used for calibration and test purposes. By default, the machine does not include test weld modes in the list ...
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Lincoln Electric IM827-D - page 39
&#*',)*. + Cold Feed and Gas Purge are combined into a two position momentary toggle switch. To activate Cold Feeding , hold the switch in the UP position. The wire drive will feed electrode but neither the power source nor the gas solenoid will be ener- gized. Keeping the elec ...
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Lincoln Electric IM827-D - page 40
S S h h i i e e l l d d i i n n g g G G a a s s I I d d l l e e P P r r e e f f l l o o w w S S t t r r i i k k e e U U p p s s l l o o p p e e W W e e l l d d B B u u r r n n b b a a c c k k P P o o s s t t f f l l o o w w I I d d l l e e W W F F S S O O n n O O f f f f R R u u n n - - i i n n O O f f f f W W e e l l d d O O f f f f W W e e l l d ...
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Lincoln Electric IM827-D - page 41
&') + &% '&.)S$* %#. )) *+'+) )&') + &% (See Figure B.5) The 4 step trigger sequence gives the most flexibility when the Start, Crater and Burnback functions are active. This is a popular ...
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Lincoln Electric IM827-D - page 42
')&***+,' %&') + &% The Power Feed ™ /Power Wave ® system delivers world class arc performance for a wide variety of processes. Using the foundation of Waveform Control Technology™, each weld mode is precisely tuned to meet exacting standards for low spatter, weld bead profile and arc shape ...
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Lincoln Electric IM827-D - page 43
&') + &% '&.)S$* %#. )) *+# %*+ %#***0%) $ .' ',#*$ .# % Synergic GMAW-P (Pulsed MIG) welding is ideal for low spatter, out of position and redu ...
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Lincoln Electric IM827-D - page 44
&') + &% '&.)S$* %#. )) #,$ %,$*0%) $ .' ',#* $ % $ . '' ',#* &% ',#* .# % The Power Feed™ 10M Single Wire ...
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Lincoln Electric IM827-D - page 45
&') + &% '&.)S$* %#. )) ARC FORCE (Soft)-10.0 to (Crisp)+10.0 DESCRIPTION Arc Force adjusts the short cir- cuit current for a soft arc, or for a forceful, driving arc. It helps to prevent sticking and shorting organic coated electrodes, ...
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Lincoln Electric IM827-D - page 46
EFFECT / RANGE Postflow Time 0 to 25.0 seconds Crater Procedure (0 TO 10.0 SECONDS) Burnback: 0 to .25 Seconds Spot Timer: 0 to 120.0 Seconds DESCRIPTION Adjusts the time that shielding gas flows after the welding out- put turns off. Crater Procedure controls the WFS and Volts for a specified time at the end of the weld after the trigger is release ...
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Lincoln Electric IM827-D - page 47
&') + &% $ %,%+ &%# +00 .#')&** $.*0%) Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table. '&. ...
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Lincoln Electric IM827-D - page 48
&') + &% '&.)S$* %#. )) )&%+)&# PULSE FREQUENCY: (Low)-10.0 to (High)+10.0 DESCRIPTION For Pulse modes, Arc Control changes the pulsing frequency. When the frequency changes, the Power Wave system auto- matically adj ...
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Lincoln Electric IM827-D - page 49
&') + &% '&.)S$* %#. )) 200 ---- WFS AMPS V OLTS TRIM LESS DEPOSITION MORE DEPOSITION 200 ---- WFS AMPS V OL TS TRIM LESS DEPOSITION MORE DEPOSITION EFFECT / RANGE PEAK CURRENT BACKGROUND CURRENT TAIL OUT (STT ll MODES ONLY) DESCRIPTION ...
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Lincoln Electric IM827-D - page 50
&') + &% '&.)S$* %#. )) $ %,%+ &%# +00 .#')&** +.+AG5:*F3DF+ .7>6;@9 Use the following tables to review how the machine functions (output control ...
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Lincoln Electric IM827-D - page 51
&') + &% '&.)S$* %#. )) ,*)$$&) * )753>>3?7?ADKI;F:?7?ADK4GFFA@E To recall a user a memory, press one of the six user memory buttons. The memory is recalled when the button is released. Do not hold t ...
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Lincoln Electric IM827-D - page 52
&') + &% '&.)S$* %#. )) # $ +*++ % Each user memory can be optionally configured to limit the user’s range of control over some user interface set- tings. By default, user limits are not enabled. To set lim- its for a selecte ...
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Lincoln Electric IM827-D - page 53
**&) * '&.)S$* %#. )) &'+ &%# K2339-1 K2429-1 K2360-1 K1543-xx K1796-xx K1842-xx K1500-1 K1500-2 K1500-3 Push-Pull Connection Kit ArcLink “T” Cable Connector Dual Procedure/Memory Panel ArcLink Cables Co-Axial Power Cab ...
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Lincoln Electric IM827-D - page 54
**&) * '&.)S$* %#. )) K1500-4 K1500-5 K489-7 K466-2 K613-7 K1546-1 K1546-2 K1733-1 K870-1 K936-1 K936-2 Gun Receiver Bushing (for gun with K466-3 Lincoln gun connec- tors; compatible with Miller® guns.) Gun Receiver Bushing (compatible with ...
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Lincoln Electric IM827-D - page 55
**&) * '&.)S$* %#. )) K162-1 K435 K468 K363P K438 K1504-1 K1634-1 K1634-2 K590-6 Spindle Adapter, for Readi-Reels and 2" ID spools up to 60 lb. Spindle Adapter, for mounting 14 lb. Innershield Coils on 2" spindles. Spindle Adapter, ...
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Lincoln Electric IM827-D - page 56
$ %+%% '&.)S$* %#. )) *+0'),+ &%* . )% % &4E7DH7 3>> 366;F;A@3> *387FK G;67>;@7E 67F3;>76 F:DAG9:AGFF:;E?3@G3> #+) *&"53@=;&g ...
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Lincoln Electric IM827-D - page 57
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK for tec ...
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Lincoln Electric IM827-D - page 58
DD More than 1 object of the same eqipment type with the same group # and feed head #. Adjust the dip switch setting to make either the group # or feed head # unique for all oobjects of the same equipment type. DD Too many objects in group. A given group can only support up to 7 objects. Remove any objects over 7 from ...
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Lincoln Electric IM827-D - page 59
Display shows any of the following: DD An attempt was made to reprogram a CB or feed head but the program did not verify. Check for potential electrical HF noise generators in the area. Try removing the noise source and pro- gramming again. If the Err 020 still occurs, either replace the ')&$ chop(s) in teh board being ...
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Lincoln Electric IM827-D - page 60
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK for tec ...
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Lincoln Electric IM827-D - page 61
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK for tec ...
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Lincoln Electric IM827-D - page 62
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK for tec ...
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Lincoln Electric IM827-D - page 63
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK for tec ...
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Lincoln Electric IM827-D - page 64
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@ ...
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Lincoln Electric IM827-D - page 65
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@ ...
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Lincoln Electric IM827-D - page 66
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5 ...
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Lincoln Electric IM827-D - page 67
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5 ...
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Lincoln Electric IM827-D - page 68
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5 ...
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Lincoln Electric IM827-D - page 69
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5 ...
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Lincoln Electric IM827-D - page 70
)$* '&.)S$* %#. )) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is i ...
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Lincoln Electric IM827-D - page 71
)$* '&.)S$* %#. )) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is i ...
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Lincoln Electric IM827-D - page 72
$%* &%') %+ '&.)S$* %#. )) 15.80 18.48 30.46 DIMENSION PRINT 12/05 14.56 . ))%$&# $%* &%') %+ ...
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Lincoln Electric IM827-D - page 73
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇ Ã O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF A CTURER’S INSTR UCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PR A CTICES. SE RECOMIEND A LEER Y ENTENDER LAS INS TRUCCIONES DEL F ABRI ...
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Lincoln Electric IM827-D - page 74
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇ Ã O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A AS INS TRUÇÕES DO F ABRIC ANTE P ARA ES TE EQUIP AMENTO E A S P ARTES DE USO , E SIGA A S PRÁ TIC AS DE SE GURANÇ A DO EMPREGADOR. • Kee p your head out of fu mes. • Use venti latio n or exhau s ...
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Lincoln Electric IM827-D - page 75
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • ...
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