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Manual Crown Boiler ODV-75

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  • Crown Boiler ODV-75 - page 1

    Oil-Fired Direct V ent Hot W ater Boilers F r ee p o r t O D V S e ri es W ARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury , or loss of life. For assistance or additional information consult a qualied installer or service agency . This boiler requires a special venting system. Read ...

  • Crown Boiler ODV-75 - page 2

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  • Crown Boiler ODV-75 - page 3

    T ABLE OF CONTENTS Product Description 1   Specications      2   Befor eInstalling      3   LocatingTheBoiler      3   V entSystemInstallation    4   SystemPiping      13   FuelPiping      ? ...

  • Crown Boiler ODV-75 - page 4

    1 I Pr oduct Description The ODV series boiler is a cast iron oil red boiler designed for use in forced hot water heating systems. The ODV boiler must be vented using the factory supplied venting system with combus - tion air taken from outdoors. The ODV uses the same three pass “scotch marine” heat exchanger as the CT series boiler . The OD ...

  • Crown Boiler ODV-75 - page 5

    2 IISpecications Ratings based on #2 fuel oil having a higher heating value of 140,000 BTU/Gal Net ratings based on a piping and pickup loss allowance of 1.15 Exhaust pipe: 4” I.D. insulated exible vent pipe. Maximum exhaust pipe length – 15 ft. Inlet pipe: 4” I.D. Corrugated Aluminum Maximum Inlet pipe length – 20 ft Maximum W all ...

  • Crown Boiler ODV-75 - page 6

    3 IIIBefor eInstalling 1) Safe, reliable operation of this boiler depends upon installation by a professional heating contractor in strict accordance with this manual and the authority having jurisdiction. • In the absence of an authority having jurisdiction, installation must be in accordance with this manual and Installation of Oil-Burnin ...

  • Crown Boiler ODV-75 - page 7

    4 V V entSystemInstallation The ODV boiler is shipped with a complete venting system consisting of the following components: • FDVS-4 direct vent terminal • Backing plate • 15-ft length of insulated 4” FOVP exible oil vent pipe • 4” x 7” appliance adapter • (2) Cover rings • (2) Cover sleeves • Bagged hardware • (4 ...

  • Crown Boiler ODV-75 - page 8

    5 ...

  • Crown Boiler ODV-75 - page 9

    6 g) Do not locate terminal under decks. h) It is preferable to install the terminal on the wall that is away from the prevailing wind. i) Do not put terminal under a soft or other overhang deeper than 18 inches. T op edge of terminal must be at least 2 ft below soft or overhang (Fig 3). j) Position terminal to avoid accidental contact with p ...

  • Crown Boiler ODV-75 - page 10

    7 ...

  • Crown Boiler ODV-75 - page 11

    8 3) INST ALLA TION OF THE VENT TERMINAL COMBUSTION AIR TEE (Figure 5c) a) Assemble the combustion air tee assembly body to the vent terminal outer pipe, and rotate to the desired position. Attach the tee assembly body to the vent terminal outer pipe with at least 3 sheet metal screws evenly spaced apart (not included). b) Perform step 3c only afte ...

  • Crown Boiler ODV-75 - page 12

    9 NOTE: The tee may be rotated into any position so that the collar is in a convenient orientation. 4) APPLIANCE ADAPTER INST ALLA TION a) Apply a bead of red silicone sealant (supplied) to the boiler vent collar approx. 1” from end of collar . (Figure 7a) b) Remove all oil and grease from the inside of the appliance adapter , and apply a bead of ...

  • Crown Boiler ODV-75 - page 13

    10 d) W ith a twisting motion, assemble the reducing tee adapter onto the boiler vent collar . e) Push the adapter onto the vent collar , using care to avoid damaging the appliance collar or the adapter (Figure 8b). f) Keep the sampling port in the 12 o’clock position and align the prepunched slots in the reducing tee adapter to the threaded hole ...

  • Crown Boiler ODV-75 - page 14

    11 CAUTION • Do not enclose vent pipe in walls or ceilings • If necessary , the vent pipe may be cut to length with a hacksaw or cut off saw . Use safety glasses and other appropriate safety gear when cutting. • Make sure that the vent pipe route is nalized and pipe is accurately marked before cutting. Pipe cannot be spliced if accidently ...

  • Crown Boiler ODV-75 - page 15

    12 g) Push the inner vent pipe onto the termination inner pipe or appliance adapter all the way up to the stop bead. h) T ighten the inner pipe clamp bolts until both clamp halves are within 1/8” of each other at each end (Figure 9c). i) Slide the cover sleeve and cover ring together to engage the ring in the groove of the sleeve, and tighten the ...

  • Crown Boiler ODV-75 - page 16

    13 VISystemPiping S tandardPiping Figure 17 shows typical boiler system connections on a single zone system. Additional information on hydronic system design may be found in Installation of Residential Hydronic Systems (Pub. #200) published by the Hydronics Institute in Berkely Heights NJ. The components in this system and their purposes a ...

  • Crown Boiler ODV-75 - page 17

    14 4) Fill V alve (Required) – Either a manual or automatic ll valve may be used. The ideal location for the ll is at the expansion tank. 5) Automatic Air V ent (Required) – At least one automatic air vent is required. Manual vents will usually be required in other parts of the system to remove air during initial ll. 6) Low W ater Cut- ...

  • Crown Boiler ODV-75 - page 18

    15 PipingforSpecialSituations Certain types of heating systems have additional requirements. Some of the more common variations follow: 1) Indirect W ater Heaters – Figure 18 shows typical indirect water heater piping. Boiler piping is the same as for any two-zone system. Figure 18 shows circulator zoning, which is usually preferred for ...

  • Crown Boiler ODV-75 - page 19

    16 4) Systems containing oxygen – Many hydronic systems contain enough dissolved oxygen to cause severe corrosion damage to a cast iron boiler such as the ODV . Some examples include: • Radiant systems that employ tubing without an oxygen barrier . • Systems with routine additions of fresh water • Systems which are open to the atmosphere If ...

  • Crown Boiler ODV-75 - page 20

    17 VIIFuelPiping T wo basic piping systems are used to connect the boiler to the oil supply: 1) One-Pipe – Recommended where the fuel pump is below the lowest possible level of the oil in the tank. Basic piping is shown in Figure 21a. 2) T wo-Pipe – Recommended where the fuel pump is above the lowest possible level of the oil in the tank. ...

  • Crown Boiler ODV-75 - page 21

    2) Do not use compression ttings in oil piping. 3) Do not use T eon tape in oil piping 4) Do not manifold multiple oil appliances on a two-pipe system. Run dedicated lines for each appliance back to the tank or use a transfer pump and day tank to get oil to a location where it can be gravity fed to each appliance. 5) Do not use check valves i ...

  • Crown Boiler ODV-75 - page 22

    19 19 IXStart-upandCheckout Use the following procedure for initial start-up of the boiler: 1) Make sure that the boiler and system are lled with water . 2) Check all system and fuel piping for leaks. Repair any leaks found immediately . 3) V ent system must be complete and free of obstructions before attempting to re boiler . Do not ...

  • Crown Boiler ODV-75 - page 23

    20 6) Start the boiler . Immediately take a smoke. If any smoke is present, open the air adjustment to obtain a zero smoke. 7) Allow boiler to warm up for about 15 minutes or until the binder has completely burned out of the combustion chamber . Adjust the air to obtain a CO2 between 1 1.0% and 12.5% with a zero smoke. If a zero smoke cannot be obt ...

  • Crown Boiler ODV-75 - page 24

    21 2) If a zero smoke cannot be obtained at a CO2 between 1 1.0 and 12.5%, check the following: a) Check nozzle and settings against those shown in T able 2 below . Nozzle must be identical to that called for in T able 2 including manufacturer . Check the burner manufacturer ’ s manual for dimensional settings not shown in this manual (e.g. elect ...

  • Crown Boiler ODV-75 - page 25

    22 XIMaintenance Steps 1 – 10 below should be performed on an annual basis to assure reliable operation of the ODV boiler . If the boiler is used to power an indirect water heater , such as a Mega-Stor , it is advisable to check the CO2 and smoke level approximately half way between annual cleanings. 1) Shut off power to the boiler 2) Open the ...

  • Crown Boiler ODV-75 - page 26

    23 Important Product Safety Information Refractory Ceramic Fiber Product Warning : The Parts list designates parts that contain refractory ceramic fibers (RCF). RFC has been classified as a possible human carcinogen. When exposed to temperatures about 1805°F, such as during direct flame contact, RFC changes into crystalline silica, a known carcino ...

  • Crown Boiler ODV-75 - page 27

    24 1 Sight Glass Retaining Clip 110007 2 Sight Glass Retaining Ring 110008 3 Sight Glass Gasket 110009 4 Sight Glass 110010 5 Door Refractory Retaining Screw (1/4-14 x 7/8" w/ Washer) 110050 6 Door Refractory Retaining Clip 110055 7 Setscrew 10MT x 50mm 90-027 8 Setscrew 10MT x 16mm 90-022 9 Hinge Bracket for Burner Plate 110023 10 CT-3 Tie Ro ...

  • Crown Boiler ODV-75 - page 28

    25 Figure 24: Boiler Parts ...

  • Crown Boiler ODV-75 - page 29

    26 ODV-75, ODV 100 ODV-125 1 RIGHT SIDE JACKET PANEL 1 ea. 110300 110400 2 LEFT SIDE JACKET PANEL 1 ea. 110310 110410 3 REAR JACKET PANEL 110210 1 ea. 1 ea. 4 FLUE COLLECTOR COVER 110215 1 ea. 1 ea. 5 TOP PANEL 1 ea. 110320 110420 7 REAR JACKET MOUNTING BRACKET 700110 2 ea. 2 ea. 8 M12 WASHER 90-033 2 ea. 2 ea. 9 M12 NUT 90-026 2 ea. 2 ea. 10 1/4-2 ...

  • Crown Boiler ODV-75 - page 30

    27 KEY # IT EM # DESCRIPTION QTY Consi sting of : ODV-75 ODV-100 ODV-125 N/P 13-151 CARLIN BURNER ASSY. ODV- 75 1 * N/P 13-152 CARLIN BURNER ASSY. ODV- 100 1 * N/P 13-153 CARLIN BURNER ASSY. ODV- 125 1 * N/P 13-150 CARLI N EZ-1 MODI FIED B URNER 1 *** N/P 13-167 D ELAVAN 0.65/70W N OZZ LE 1 * N/P 13-114 D ELAVAN 0.85.60A NOZZ LE 1 * N/P 13-136 D EL ...

  • Crown Boiler ODV-75 - page 31

    NOTES 28 ...

  • Crown Boiler ODV-75 - page 32

    PN: 98-100 10/10 Rev .4 Manufacturer of Hydronic Heating Products P .O. Box 14818 3633 I. Street Philadelphia, P A 19134 T el: (215) 535-8900 • Fax: (215) 535-9736 • www .crownboiler .com ...

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All of them are important, but the most important information from the point of view of use of the device are in the user manual Crown Boiler ODV-75.

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Crown Boiler ODV-75 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Crown Boiler ODV-75.

A complete Crown Boiler manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

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