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Manual Burnham CHG150

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  • Burnham CHG150 - page 1

    Models: • CHG150 • CHG225 W ARNING : Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury , or loss of life. For assistance or additional information, consult a qualied installer , service agency or the gas supplier . This boiler requires a special venting system. Read these instructions car ...

  • Burnham CHG150 - page 2

    2 T able of Contents I. Product Description .................................................................. 3 II. Specications ........................................................................... 3 III. Before Installing ........................................................................ 4 IV . Locating The Boiler ................ ...

  • Burnham CHG150 - page 3

    3 T able 2.2: Specications MODEL* NO. OF SECTIONS MAXIMUM INPUT (BTU/hr) MINIMUM INPUT (BTU/hr) D.O.E. HEA TING CAP ACITY (BTU/hr) IBR NET RA TING (BTU/hr) AFUE (%) VENT COLLAR DIAMETERS (IN.) INLET EXHAUST CHG150 3 150,000 30,000 135,000 1 17,000 93.1 4 3 CHG225 4 225,000 56,250 202,000 176,000 94.2 4 4 * MODELS SHOWN ARE FOR NA TURAL GAS. ADD ...

  • Burnham CHG150 - page 4

    4     ...

  • Burnham CHG150 - page 5

    5 T able 4.2: Clearances From V ent Piping T o Combustible Construction TYPE OF VENT PIPE PIPE DIRECTION ENCLOSURE MINIMUM CLEARANCE TO COMBUSTIBLE MA TERIAL BURNHAM AL29-4C    HEA T F AB SAF-T VENT PROTECH F ASNSEAL Z-FLEX Z-VENT III FLEX-L ST AR-34 VER TICAL OR HORIZONT AL A T LEAST ONE SIDE OPEN, COMBUSTIBLE MA TERI ...

  • Burnham CHG150 - page 6

    6 W ARNING OUTDOOR COMBUSTION AIR MUST BE PIPED T O THE AIR INT AKE. NEVER PIPE COMBUSTION AIR FROM AREAS CONT AINING CONT AMINA TES SUCH AS SWIMMING POOLS AND LAUNDR Y ROOM EXHAUST VENTS. CONT AMINA TED COMBUSTION AIR WILL DAMAGE THE BOILER     ...

  • Burnham CHG150 - page 7

    7 Figure 5.1: Boiler Installed In A Conned Space, V entilation Air From Inside ? ...

  • Burnham CHG150 - page 8

    8    W ARNING   ? ...

  • Burnham CHG150 - page 9

    9 3)    4)  ? ...

  • Burnham CHG150 - page 10

    10 T able 6.2a: Summary of Horizontal V enting Options VENT OPTION # 1 2 3  5 CLASSIFICA TION USED IN THIS MANUAL HORIZONT AL DIRECT VENT HORIZONT AL DIRECT VENT (RESER VED FOR FUTURE USE) (RESER VED FOR FUTURE USE) (RESER VED FOR FUTURE USE) ILLUSTRA TED IN FIGURE 6.1 6.1 VENT PIPE STRUCTURE PENETRA TION W ALL W ALL AIR INT AKE PIPE STRUCTURE P ...

  • Burnham CHG150 - page 11

    1 1 T able 6.2b: Summary of V ertical V enting Options VENT OPTION # 6 7 CLASSIFICA TION USED IN THIS MANUAL VER TICAL DIRECT VENT VER TICAL DIRECT VENT ILLUSTRA TED IN FIGURE 6.4 6.4 VENT PIPE STRUCTURE PENETRA TION ROOF ROOF AIR INT AKE PIPE STRUCTURE PENETRA TION ROOF ROOF VENT PIPE SIZE 3” 4” AIR INT AKE PIPE SIZE 4” 4” MAXIMUM VENT PIP ...

  • Burnham CHG150 - page 12

    12 Figure 6.3a: Location of V ent T erminal Relative to Windows, Doors, Grade Figure 6.3b: Location of V ent T erminal Relative to Meters and Forced Air Inlets Figure 6.3c: Positioning V ent T erminal Under Overhangs ...

  • Burnham CHG150 - page 13

    13    ...

  • Burnham CHG150 - page 14

    14 VENT SYSTEM COMPONENT P ART NUMBER EQUIV ALENT FEET OF PIPE 3” DIA. PIPE X 1 FT .   1 4” DIA. PIPE X 1 FT . 100176-01 3” DIA. PIPE X 3 FT .   3 4” DIA. PIPE X 3 FT . 100177-01 3” DIA. PIPE X 5 FT .   5 4” DIA. PIPE X 5 FT .  3”  ...

  • Burnham CHG150 - page 15

    15    ? ...

  • Burnham CHG150 - page 16

    16 2)    ®  ? ...

  • Burnham CHG150 - page 17

    17 Figure 6.7b: Star-34 Connections l)  Cuttheexcessjoinerbandsothatitlaysatinthebeadedchannel(Fig6.7b). m) Filltheinletofthebeadedchannelwithsilicone.Smooththesiliconeoverthechannelinletaswellasthe  siliconebetween ...

  • Burnham CHG150 - page 18

    18 Figure 6.8: Z-V ent III Connection to V ent Collar  ? ...

  • Burnham CHG150 - page 19

    19 Figure 6.9: SAF-T V ent Ezseal Connection to V ent Collar 7)      ...

  • Burnham CHG150 - page 20

    20 Figure 6.10: FasNSeal Connection to V ent Collar  1)  ? ...

  • Burnham CHG150 - page 21

    21 W ARNING BOILER CONDENSA TE IS CORROSIVE. ROUTE CONDENSA TE DRAIN LINE IN A MANNER SUCH THA T ANY CONDENSA TE LEAKAGE WILL NOT CAUSE PROPER TY DAMAGE. SOME JURISDICTIONS MA Y REQUIRE THA T CONDENSA TE BE NEUTRALIZED PRIOR T O DISPOSAL. Figure 6.1 1: Condensate Piping Arrangement ...

  • Burnham CHG150 - page 22

    22    ...

  • Burnham CHG150 - page 23

    23   CAUTION THE HEA T EXCHANGER USED IN THE CHG IS MADE FROM A SPECIAL ALUMINUM ALLOY .     ...

  • Burnham CHG150 - page 24

    24    ...

  • Burnham CHG150 - page 25

    25 Figure 8.3: Piping Method #1 - Heat + Indirect W ater Heater Figure 8.2: Piping Method #1 - Heat Only ...

  • Burnham CHG150 - page 26

    26 Figure 8.4b: Piping Method #1 - Indirect W ater Heater Loop Piping (Shaded) Figure 8.4a: Piping Method #1 - Secondary Loop Piping (Shaded) ...

  • Burnham CHG150 - page 27

    27 T able 8.5: Pipe and Circulator Sizing for Boiler Loop BOILER MODEL (a)    PIPE SIZE FLOW CIRCULA TOR MODEL BOILER LOOP MAX EqUIV ALENT LENGTH (in NPT) (GPM)  CHG150 1 1/4     CHG150 1 1/4    224 CHG225 1 1/4 12.0   ...

  • Burnham CHG150 - page 28

    28                           ...

  • Burnham CHG150 - page 29

    29 Figure 8.8: Piping Method #2 - Heat Only Figure 8.9: Piping Method #2 - Heat + Indirect W ater Heater ...

  • Burnham CHG150 - page 30

    30 Figure 8.10a: Piping Method #2 - Secondary Loop Piping (Bolded) Figure 8.10b: Piping Method #2 - Primary Loop Piping (Bolded) ...

  • Burnham CHG150 - page 31

    31 Figure 8.10c: Piping Method #2 - Indirect W ater Heater Loop Piping (Bolded) Figure 8.1 1: Piping Method #3 - Direct Connection of Boiler to Heating System ...

  • Burnham CHG150 - page 32

    32  ? ...

  • Burnham CHG150 - page 33

    33  ? ...

  • Burnham CHG150 - page 34

    34 Figure 8.14: Chiller Piping Figure 8.13: Isolation of the Boiler From Oxygenated W ater with A Plate Heat Exchanger ...

  • Burnham CHG150 - page 35

    35       ...

  • Burnham CHG150 - page 36

    36 Figure 9.1: Wiring Connections Diagram ...

  • Burnham CHG150 - page 37

    37 Figure 9.2: Ladder Diagram ...

  • Burnham CHG150 - page 38

    38 Figure 9.3: Wiring of Isolation Relay for Control of T wo Heating Circulators ...

  • Burnham CHG150 - page 39

    39    ? ...

  • Burnham CHG150 - page 40

    40  ...

  • Burnham CHG150 - page 41

    41    ...

  • Burnham CHG150 - page 42

    42 Figure 10.2: Gas V alve Detail   ? ...

  • Burnham CHG150 - page 43

    43        ? ...

  • Burnham CHG150 - page 44

    44    ...

  • Burnham CHG150 - page 45

    45   ...

  • Burnham CHG150 - page 46

    46 Figure 1 1.2: Basic Menu T ree ...

  • Burnham CHG150 - page 47

    47     ? ...

  • Burnham CHG150 - page 48

    48 Figure 1 1.4: Outdoor Reset Curve 7)   ? ...

  • Burnham CHG150 - page 49

    49  IMPOR T ANT W ARRANTY DOES NOT COVER BOILER DAMAGE OR MALFUNCTION IF THE FOLLOWING STEPS ARE NOT PERFORMED A T THE INTER V ALS SPECIFIED. 1) Continuously   ? ...

  • Burnham CHG150 - page 50

    50     ? ...

  • Burnham CHG150 - page 51

    51    A.  CONDITION POSSIBLE CAUSES Display Blank, Fan off, L WCO lights off • No 120V AC Power at boiler . Check ...

  • Burnham CHG150 - page 52

    52 B.    ...

  • Burnham CHG150 - page 53

    53 C.    ? ...

  • Burnham CHG150 - page 54

    54 SER VICE RECORD DA TE SER VICE PERFORMED ...

  • Burnham CHG150 - page 55

    55   All CHG Series Repair Parts may be obtained through your local Burnham Wholesale distributor . Should you require assistance in locating a Burnham distributor in your area, or have questions regarding the availability of Burnham products or repair parts, please contact Burnham Customer Service at (717) 481-8400 or Fax ( ...

  • Burnham CHG150 - page 56

    56 CHG REPLACEMENT P ARTS LIST KEY DESCRIPTION CHG150 CHG225 BURNHAM P ART # QUANTITY BURNHAM P ART # QUANTITY 3 #8-32 x 1/4” H.W .H. Screw 100401-01 2 100401-01 2 4 Front Door Panel 100402-01 1 100402-02 1 5 #6-32 Hex Nylon Insert LockNut 100403-01 4 100403-01 4 6 Control Chassis Assembly 100404-01 1 100404-01 1 7 .125” ID x .250”OD Silicone ...

  • Burnham CHG150 - page 57

    57 CHG REPLACEMENT P ARTS LIST KEY DESCRIPTION CHG150 CHG225 BURNHAM P ART # QUANTITY BURNHAM P ART # QUANTITY 47 Nylon Glide Foot 1”Dia x 3/4” Long 100444-01 4 100444-01 4 48 Combination Base / Rear Panel 100445-01 1 100445-02 1 49 V esibule T op Panel Assembly 100446-01 1 100446-02 1 50 V ent Seal Gasket 100447-01 1 100447-02 1 51 V ent Adapt ...

  • Burnham CHG150 - page 58

    58 ...

  • Burnham CHG150 - page 59

    59 ...

  • Burnham CHG150 - page 60

    60 ...

  • Burnham CHG150 - page 61

    61 ...

  • Burnham CHG150 - page 62

    62 CHG REPLACEMENT P ARTS LIST KEY DESCRIPTION CHG150 CHG225 BURNHAM P ART # QUANTITY BURNHAM P ART # QUANTITY 89 #6-32 x 13mm Hex x 92mm, Long Standoff 100488-01 2 100488-01 2 90 M6 x 1.0 x 75mm, Hex Head Screw 100489-01 16 100489-01 16 91 Manifold Seal Ring, EPDM 100490-01 8 100490-01 8 92 M6 x 1.0 x 30mm, SS Hex Socket Set Screw 100491-01 6 1004 ...

  • Burnham CHG150 - page 63

    63 ...

  • Burnham CHG150 - page 64

    64 CHG REPLACEMENT P ARTS LIST KEY DESCRIPTION CHG150 CHG225 BURNHAM P ART # QUANTITY BURNHAM P ART # QUANTITY Not Shown 1 1-1/2” Releasable Nylon Cable Wire T ie 100533-01 1 100533-01 1 Not Shown 6” Nylon Wire T ie 100534-01 10 100534-01 1 1 Not Shown 1-5/8” Hole Plug 100535-01 1 100535-01 1 Not Shown 5mm x 20mm Fast Acting, Ceramic T ube, 5 ...

  • Burnham CHG150 - page 65

    65 ...

  • Burnham CHG150 - page 66

    66 ...

  • Burnham CHG150 - page 67

    67 ...

  • Burnham CHG150 - page 68

    68         IMPOR T ANT  ...

  • Burnham CHG150 - page 69

    69 SER VICE RECORD DA TE SER VICE PERFORMED ...

  • Burnham CHG150 - page 70

    70 SER VICE RECORD DA TE SER VICE PERFORMED ...

  • Burnham CHG150 - page 71

    71 SER VICE RECORD DA TE SER VICE PERFORMED ...

  • Burnham CHG150 - page 72

    9 EARSIN3ERVICE        3ERVICE#HARGE ASOF 2ETAIL0RICE .O #HARGE       ...

Manufacturer Burnham Category Boiler

Documents that we receive from a manufacturer of a Burnham CHG150 can be divided into several groups. They are, among others:
- Burnham technical drawings
- CHG150 manuals
- Burnham product data sheets
- information booklets
- or energy labels Burnham CHG150
All of them are important, but the most important information from the point of view of use of the device are in the user manual Burnham CHG150.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Burnham CHG150, service manual, brief instructions and user manuals Burnham CHG150. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Burnham CHG150.

Similar manuals

A complete manual for the device Burnham CHG150, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Burnham CHG150 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Burnham CHG150.

A complete Burnham manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Burnham CHG150 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Burnham CHG150, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Burnham CHG150, that we can find in the current document
3. Tips how to use the basic functions of the device Burnham CHG150 - which should help us in our first steps of using Burnham CHG150
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Burnham CHG150
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Burnham CHG150 in a specific country, if it was not possible to solve the problem on our own.

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