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Manual Exmark 4500-645

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  • Exmark 4500-645 - page 1

    LAZER Z ® LPG MODELS For Serial Nos. 850,000 & Higher Lazer Z (LP Units) Part No. 4500-645 Rev . A ...

  • Exmark 4500-645 - page 2

    Important: The engine in this product is not equipped with a spark ar rester mufer . It is a violation of Califor nia Public Resource Code (CPRC) Section 4442 to use or operate this engine on any forest-covered, br ush-co vered, or grass-covered land as dened in CPR C 4126. Other states or federal areas may have similar laws. T o acquire a sp ...

  • Exmark 4500-645 - page 3

    Introduction CONGRATULATIONS on the purc hase of y our Exmark Mo wer . T his product has been carefully designed and manufactured to giv e you a maximum amount of dependability and years of trouble-free operation. This manual contains operating, maintenance, adjustment, and safety instr uctions for your Exmark mow er . BEFORE OPERATING Y OUR MOWER, ...

  • Exmark 4500-645 - page 4

    Contents Introduction .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 3 Safety .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. 5 Safety Aler t Symbol . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 5 ...

  • Exmark 4500-645 - page 5

    Safety Safety Safety Alert Symbol This Safety Alert Symbol (Figure 2) is used both in this man ual and on the machine to identify impor tant safety messages whic h must be follow ed to avoid accidents . This symbol means: ATTENTION! BECOME ALERT! Y OUR SAFETY IS INV OLVED! Figure 2 1. Safety alert symbol The safety alert symbol appears above infor ...

  • Exmark 4500-645 - page 6

    Safety CAUTION This machine produces sound lev els in excess of 85 dBA at the operator’ s ear and can cause hearing loss through extended periods of exposure. W ear hearing protection when operating this machine. • Inspect the area where the equipment is to be used and remo ve all roc ks , to ys , stic ks, wires , bones , and other foreign obje ...

  • Exmark 4500-645 - page 7

    Safety DANGER LPG fuel is extremely ammable and v apor s are explosiv e. • In case of re tak e the following steps: 1. If y ou can safely do so, stop the ow of gas as quickly as possible. Nev er put out ame unless gas can be shut off. 2. Notify the Fire Depar tment and clear immediate area of all people. 3. When gas ow is stopped, ...

  • Exmark 4500-645 - page 8

    Safety – The LPG tank should be free of dents or damage. If the tank show signs of dents or damage, re place it immediately . – Check the valv e and tting openings for dirt and debris . – Slowly open the valv e all the way and listen for a continuous hiss from the regulator, it may indicate a leak. – LPG has a rotten eg g or skunk smell ...

  • Exmark 4500-645 - page 9

    Safety W ARNING Engine exhaust contains carbon mono xide, which is an odor less deadly poison that can kill y ou. Do Not r un engine indoors or in a small conned area where dangerous carbon monoxide fumes can collect. • Operate only in daylight or g ood ar ticial light, keeping aw ay from holes and hidden hazards . • Be sure all dri ves a ...

  • Exmark 4500-645 - page 10

    Safety DANGER Operating on w et g rass or steep slopes can cause sliding and loss of control. Wheels dropping o ver edges, ditches, steep banks, or w ater can cause rollov ers, which may result in serious injur y , death or drowning . • Do Not mo w slopes when grass is wet. • Do Not mow near drop-offs or near w ater . • Do Not mo w slopes gre ...

  • Exmark 4500-645 - page 11

    Safety driving under any objects and Do Not contact them. • In the ev ent of a rollo ver , tak e the unit to an Authorized Ser vice Dealer to ha ve the R OPS inspected. Maintenance and Storage • Disengag e driv es, low er implement, set parking brake , stop engine and remov e key or disconnect spark plug wire . W ait for all mo vement to stop b ...

  • Exmark 4500-645 - page 12

    Safety CAUTION If the ignition is in the “ON” position ther e is potential for sparks and engagement of components. Sparks could cause an explosion or mo ving par ts could accidentally engage causing personal injur y . Be sure ignition switch is in the “OFF” position before charging the batter y . • Keep all guards , shields and all safet ...

  • Exmark 4500-645 - page 13

    Safety Safety and Instructional Decals • Keep all safety signs legible. R emov e all grease, dirt and debris from safety signs and instructional labels . • R e place all w orn, damaged, or missing safety signs . • When re placement components are installed, be sure that cur rent safety signs are afx ed to the replaced components . • If a ...

  • Exmark 4500-645 - page 14

    Safety 107-2102 107-21 12 109-3148 109-7232 1. Fast 3. Neutral 2. Slow 4. Reverse 109-7330 109-7929 14 ...

  • Exmark 4500-645 - page 15

    Safety 109-9361 Deck Drive Belt Routing 109-9875 1 16-0157 1. See Operator ’ s manual 1 16-0205 1 16-021 1 15 ...

  • Exmark 4500-645 - page 16

    Safety 1 16-0752 1. Latch 2. Unlatch 1 16-1714 1 16-2643 1 16-3261 1. Throttle - fast 2. Throttle - slow 1 17-2718 Hour Message Display 1. Hour Meter 4. Neutral 2. PTO 5. Operator ’ s presence switch 3. Parking Brake 6. Battery PTO Switch Symbols 1. PTO–disengage 2. PTO–engage 16 ...

  • Exmark 4500-645 - page 17

    Safety 109-7069 109-9906 17 ...

  • Exmark 4500-645 - page 18

    Specications Specications Model Numbers Serial Nos: 850,000 and Higher LZAS29KA604LP; LZAS29KA724LP; LZZ29KA606LP Systems Engine • Engine Specications: See your Engine Owner’ s Manual • RPM: Full Speed: 3750 ±50 RPM (PTO not engag ed) Idle: 1500 ±100 RPM T ank T ype and Relling Important: T he LPG tank used on this mo wer is a s ...

  • Exmark 4500-645 - page 19

    Specications Note: Motion control levers are adjustable to tw o heights . – Separate lev ers , on each side of the console , control speed and direction of travel of the respectiv e dri ve wheels . – Steering is controlled by varying the position of the levers relativ e to each other . – Moving motion control levers outw ard (in slots) loc ...

  • Exmark 4500-645 - page 20

    Specications Tires & Wheels Driv e Pneumatic (Air lled) Quantity 2 T read “Multi-T rac C/S” Size 24 x 12.00-12 Ply Rating 4 Pressure 13 psi (90 kP a) Front Caster Semi-Pneumatic Model LZAS-LP LZAS-LP LZZ-LP Deck Size 60 72 60 Quantity 2 2 2 T read Smooth Smooth Smooth Size 13 x 5.00-6 13 x 6.50-6 13 x 6.50-6 Ply Rating — — — Pre ...

  • Exmark 4500-645 - page 21

    Specications T read Width: (Center to Center of Tires, W idthwise) 60 inch Deck 72 inch Deck Driv e Wheels 41.6 inches (105.7 cm) 43.6 inches (110.7 cm) Caster Wheels 39.5 inches (100.3 cm) 47.1 inches (119.6 cm) Wheel Base: (Center of Caster T ire to Center of Drive Tire) LZZ-LP Units: 60 inch Deck 50.6 inches (128.5 cm) LZAS-LP Units: 60 inch ...

  • Exmark 4500-645 - page 22

    Product Overview T orque Requirements Bolt Location T orque Blade Dri ve Sheave Mounting Nut LZZ-LP Units: LZAS-LP Units: 90-110 ft-lb (122-149 N-m) 140-145 ft-lb (190-197 N-m) Cutter Housing Spindle Nut (LZZ-LP Units Only) 160-185 ft-lb (217-251 N-m) Blade Mounting Bolt (lubricate with anti-seize) 55-60 ft-lb (75-81 N-m) Anti-Scalp R oller Hex Cap ...

  • Exmark 4500-645 - page 23

    Operation Operation Note: Deter mine the left and right sides of the machine from the normal operating position. Controls Motion Control Levers The motion control lev ers located on eac h side of the console control the forward and reverse motion of the machine. Moving the levers forward or backw ard turns the wheel on the same side forw ard or rev ...

  • Exmark 4500-645 - page 24

    Operation Figure 7 1. Release button 2. Park brake The unit must be tied do wn and brak e eng aged when transporting . Ignition Switch Located on right console (see Figure 6). The ignition switc h is used to start and stop the engine. The switch has three positions “OFF”, “ON” and “ST ART”. Insert key into switc h and rotate clockwise t ...

  • Exmark 4500-645 - page 25

    Operation Important: This v alv e has a pr otecti ve plastic cap that should NEVER be r emo ved. If the cap is dama ged or missing , contact trained and qualied per sonnel immediately . LPG Cylinder Brackets The brackets are located on the engine dec k. The LPG cylinder brackets are used to fasten the remov able LPG tank to the mower . Drive Whe ...

  • Exmark 4500-645 - page 26

    Operation In the non-latching position, the dec k will automatically retur n to the cutting height when the pedal is lowered (see item 3 in Figure 11). Figure 1 1 1. Latching position 3. Non-latching position 2. T ransport lock control Pre-Start LPG tanks supplied from Exmark Do Not contain LPG fuel for shipping reasons and safety . Ha ve the LPG t ...

  • Exmark 4500-645 - page 27

    Operation that the r ear part of the seat is secured with the seat latch. Open the Fuel V alve 1. Slowly open the fuel v alve to equalize the pressure in the tank. T he fuel valv e is located on the top end of the LPG tank. If the fuel valv e is opened too quickly , the pressure relief v alve is equipped with a bac k pressure c heck v alve that wil ...

  • Exmark 4500-645 - page 28

    Operation Driving the Machine CAUTION Machine can spin ver y rapidly by positioning one lev er too much ahead of the other . Operator may lose control of the machine, which may cause damage to the machine or injur y . • Use caution when making tur ns. • Slow the machine down bef ore making shar p tur ns. Important: T o begin mo vement (f orw ar ...

  • Exmark 4500-645 - page 29

    Operation Driving in Rev erse 1. Mov e the motion control lev ers inw ard to the neutral operate position. 2. T o move rearward in a straight line, mov e both levers rearw ard with equal pressure . T o turn right, release pressure on the RH motion control lev er and the rear of the machine will mov e towards the rear and to the right. T o tur n lef ...

  • Exmark 4500-645 - page 30

    Operation 1/4 inch (6.4 mm) clearance to the g round. Do Not adjust the rollers to support the deck. 7. F or LZZ-LP Units: Be sure the roller bolts are installed with the spring disc washer between the head of the bolt and the mounting brack et (Figure 18). F or LZAS-LP Units: Be sure the whizlock nuts are installed with the spring disc washer betw ...

  • Exmark 4500-645 - page 31

    Operation W ARNING Loading a unit on a trailer or truck incr eases the possibility of backw ard tip-o ver . Backw ard tip-ov er could cause serious injur y or death. • Use extreme caution when operating a unit on a ramp . • Use only a single, full width ramp; Do Not use individual ramps for each side of the unit. • If indi vidual ramps must b ...

  • Exmark 4500-645 - page 32

    Operation A void sudden acceleration when driving up a ramp and sudden deceleration when backing do wn a ramp . Both maneuv ers can cause the unit to tip backw ard. 32 ...

  • Exmark 4500-645 - page 33

    Maintenance Maintenance Note: Deter mine the left and right sides of the mac hine from the nor mal operating position. W ARNING While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders. Remo ve the key from the ignition switch, engage parking br ...

  • Exmark 4500-645 - page 34

    Maintenance Maintenance Service Inter v al Maintenance Procedure Every 500 hours • R eplace the secondar y air cleaner element (Ma y need more often under sev ere conditions . See the Engine Owner’ s Man ual for additional infor mation.) • Change the h ydraulic lter and uid. • Check the wheel hub slotted n ut torque specications . ...

  • Exmark 4500-645 - page 35

    Maintenance V oltage Reading Percent Charge Maximum Charger Settings Charging Inter v al 11.7–12.0 0–25% 14.4 v olts/4 amps 3 Hours 11.7 or less 0% 14.4 v olts/2 amps 6 Hours or More Recommended Jump Starting Procedure Service Interval: As required 1. Check the w eak battery for terminal cor rosion (white, green, or blue “sno w”), it m ust ...

  • Exmark 4500-645 - page 36

    Maintenance Figure 20 1. Positive (+) cable on discharged battery 2. Positive (+) cable on booster battery 3. Negative (–) cable on the booster battery 4. Negative (–) cable on the engine block 5. Booster battery 6. Discharged battery 7. Engine block 4. Connect the other end of the positiv e cable to the positiv e ter minal of the booster batte ...

  • Exmark 4500-645 - page 37

    Maintenance W ARNING Incor rect installation of the blade or components used to retain the blade can be dangerous. F ailure to use all original components and assembled as shown could allow a blade or blade component to be thrown out from under the deck r esulting in serious per sonal injur y or death. Always install the original Exmark blades, bla ...

  • Exmark 4500-645 - page 38

    Maintenance Check Seat Belt Service Interval: Before each use or daily Visually inspect seat belt for wear , cuts , and proper operation of retractor and buckle . Replace before operating if damaged. Check for Loose Hardware Service Interval: Before each use or daily 1. Stop engine , wait for all mo ving parts to stop , and remov e key . Engage par ...

  • Exmark 4500-645 - page 39

    Maintenance Figure 24 1. Full 2. Add Note: T he oil level on the dipstic k will be incor rect if the oil is chec ked when the unit is hot. 7. If the dipstic k oil lev el is at the “add” mark add Exmark Premium Hy dro oil. 8. R e place h ydraulic reser v oir cap and tighten until snug . Do Not o vertighten. Check Tire Pressures Service Interval: ...

  • Exmark 4500-645 - page 40

    Maintenance Figure 25 1. Seal guard 2. Spacer nut with wrench ats 2. R emove caster wheel from caster forks . 3. R emove seal guards from the wheel hub . 4. R emove one of the spacer nuts from the axle assembly in the caster wheel. Note that thread locking adhesi ve has been applied to lock the spacer n uts to the axle . R emov e the axle (with ...

  • Exmark 4500-645 - page 41

    Maintenance Check the entire LPG fuel deli very system for damage or deterioration. F ollo w all the inspection c hecks as specied in the Inspection section in Safety . Change LPG T ank Service Interval: As required Change the LPG tank outdoors in a well ventilated area. 1. Stop the machine on lev el g round, disengag e the PTO , and engag e the ...

  • Exmark 4500-645 - page 42

    Maintenance CAUTION Raising the mo wer deck for ser vice or maintenance relying solely on mechanical or hy draulic jacks could be dangerous. The mechanical or hy draulic jacks may not be enough suppor t or may malfunction allowing the unit to fall, which could cause injur y . Do Not rely solely on mechanical or h ydraulic jacks for suppor t. Use ad ...

  • Exmark 4500-645 - page 43

    Maintenance Adjustments Note: Disengag e PTO , shut off engine, wait for all moving par ts to stop , eng age parking brake, and remov e key before ser vicing, cleaning, or making any adjustments to the unit. CAUTION Raising the mo wer deck for ser vice or maintenance relying solely on mechanical or hy draulic jacks could be dangerous. The mechanica ...

  • Exmark 4500-645 - page 44

    Maintenance Figure 29 1. Adjuster link 3. Adjuster 2. Jam nut F or LZAS-LP Units: Loosen the whizlock n ut on the side of the y oke and the jam nut on top . Fine tune the screw adjuster by turning it to get 3 inch (7.6 mm) height (see Figure 30). T o increase the height, tur n the adjuster screw clockwise; to decrease, turn counterclockwise . Figur ...

  • Exmark 4500-645 - page 45

    Maintenance Deck Belt T ension Self-tensioning - No adjustment necessar y . Adjusting the Parking Brake Service Interval: After the rst 100 hours Every 500 hours thereafter Check to make sure brak e is adjusted properly . This procedure must be follo wed after the rst 100 hours or when a brake component has been remov ed or replaced. 1. Driv ...

  • Exmark 4500-645 - page 46

    Maintenance 14. Once step 11 is achiev ed, hold the threaded rod end with a tool and tighten the lock nut ag ainst the standard nut. Do Not allo w the cable to turn when the n uts are tightened. 15. After adjusting the brakes on both sides of the mow er, cycle the brake handle a minim um of six times to allow the cable to seat into the sheath and m ...

  • Exmark 4500-645 - page 47

    Maintenance Figure 34 1. Armature 5. Brake spacer 2. Field shell 6. Re-gap shim 3. Rotor 7. Brake pole 4. Brake mounting bolt Remo ving the Shim: 1. Stop engine , wait for all mo ving parts to stop , and remo ve key . Eng age parking brake . Allow the machine to cool completely before star ting these instructions. 2. Using a pneumatic line , blow o ...

  • Exmark 4500-645 - page 48

    Maintenance Figure 37 1. Feeler gauge • If the gap is less than 0.010 inch, then reinstall the shim and reference the T r oubleshooting section. • If the gap is sufcient, proceed to the safety check in step F. F . P erfor m the follo wing safety check: a. Sit on the seat and start the engine. b . Make sure the blades Do Not engag e with the ...

  • Exmark 4500-645 - page 49

    Maintenance Figure 38 1. Double nuts 8. Shut off unit. R emov e jumper wire from wire harness and plug connector into seat switch. 9. R emove the jack stands . 10. Raise the deck and re-install the height of cut pin. 11. Check that the machine does not creep in neutral with the park brak es diseng aged. Motion Control Damper Adjustment The top damp ...

  • Exmark 4500-645 - page 50

    Maintenance Figure 41 1. Bolts 4. Nuts 2. Control lever 5. Slotted holes 3. Control arm shaft 2. Mov e the control lever to the next set of holes . Secure the lever with the two bolts . 3. R e peat the adjustment for the opposite control lever . Adjusting the Tilt The motion control levers can be tilted fore or aft for maximum operator comfor t. 1. ...

  • Exmark 4500-645 - page 51

    Maintenance Cleaning Clean Engine and Exhaust System Area Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.) CAUTION Excessi ve de bris around engine cooling air intake and exhaust system area can cause engine, exhaust area, and h ydraulic system to o verheat which can create a re hazard. Clean al ...

  • Exmark 4500-645 - page 52

    Maintenance W aste Disposal Motor Oil Disposal Engine oil and hydraulic oil are both pollutants to the environment. Dispose of used oil at a cer tied recycling center or according to y our state and local regulations . Battery Disposal DANGER Batter y electrolyte contains sulfuric acid, which is poisonous and can cause sev ere bur ns. Sw allowin ...

  • Exmark 4500-645 - page 53

    T roubleshooting T roubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mo wer use. When a problem occurs , do not ov erlook the simple causes . F or example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes o ...

  • Exmark 4500-645 - page 54

    T roubleshooting Problem Possible Cause Cor recti ve Action 15. Seat switc h is not functioning properly . 15. Check the seat switch indicator . R eplace seat if needed. 16. Electrical connections are cor roded, loose or faulty . 16. Check the electrical connections for good contact. Clean connector ter minals thoroughly with electrical contact cle ...

  • Exmark 4500-645 - page 55

    T roubleshooting Problem Possible Cause Cor recti ve Action 1. Dri ve belt is worn, loose or broken. 1. Check the belt tension. 2. Dec k belt is w or n, loose or broken. 2. Install new dec k belt. 3. Dec k belt is off pulley . 3. Install belt on clutc h and deck pulleys , idlers , and tensioning idler per routing decal on deck. 4. Brok en or missin ...

  • Exmark 4500-645 - page 56

    Schematics Schematics Electrical Diagram G013155 PTO SWITCH SEA T SWITCH IGNITION SWITCH FUSE BLOCK REGULA TOR GROUND PTO CLUTCH ST ART RELA Y LH NEUTRAL SWITCH RH NEUTRAL SWITCH BRAKE SWITCH ST ART RED HOUR METER/MODULE L T. GREEN YELLOW T AN BRO WN WHITE ORANGE GRA Y VIOLET BLUE GREEN RED BLACK ACCESSOR Y ORANGE ORANGE MAG PINK FUEL SOLENOID BRO ...

  • Exmark 4500-645 - page 57

    Schematics Electrical Logic Schematic BN BN BU BK Y W T PK BN PK OR GN S R PK PK PK L TGR GY GY PK V BN V OR GN OR R PK R BK GND PK BK BN BN BK PK BK GND 15A F4 GY R I B A W V BU V V BK + S - FUEL SENDER 10A F3 (BRAKE) SW6 PK OR R F2 25A PTO CLUTCH BU 1 2 5 4 7 8 (PTO SWITCH) SW2 25A F1 (SEA T) SW7 2 3 5 4 1 K2 (ST ART RELA Y) TVS DIODE U2 (NEUT_R) ...

  • Exmark 4500-645 - page 58

    Schematics Hydraulic Diagram 58 ...

  • Exmark 4500-645 - page 59

    General Warranty Conditions and Products Co vered Exmark Mfg. Co. Inc. and its aff iliate, Exmark W arranty Company , pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair , replace or adjust a n y part on these products and found by us (in the exercise of our reasonable discretion) to be def ...

  • Exmark 4500-645 - page 60

    Notes: 60 ...

  • Exmark 4500-645 - page 61

    Service Record Date: Description of W ork Done: Service Done By: 61 ...

  • Exmark 4500-645 - page 62

    62 ...

  • Exmark 4500-645 - page 63

    G01 1841 Figure 44 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees . Use the slope indicator to determine the degree of slope of hills before operating. Do Not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. ...

  • Exmark 4500-645 - page 64

    MID-MOUNT RIDING A CCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF A CCESSORIES AND OPTIONS W ALK-BEHIND A CCESSORIES AND OPTIONS GRASS CA TCHER MICRO-MULCH SYSTEM TURF STRIPER ST ANDON CUST OM RIDE SEA T SUSPENSION SYSTEM FULL SUSPENSION SEA T DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT 12 V PO WER PORT MICRO-MULCH SYSTEM OPERA T OR CONTROLLED ...

Manufacturer Exmark Category Lawn Mower

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- 4500-645 manuals
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All of them are important, but the most important information from the point of view of use of the device are in the user manual Exmark 4500-645.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Exmark 4500-645, service manual, brief instructions and user manuals Exmark 4500-645. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Exmark 4500-645.

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A complete manual for the device Exmark 4500-645, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Exmark 4500-645 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Exmark 4500-645.

A complete Exmark manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Exmark 4500-645 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Exmark 4500-645, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Exmark 4500-645, that we can find in the current document
3. Tips how to use the basic functions of the device Exmark 4500-645 - which should help us in our first steps of using Exmark 4500-645
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Exmark 4500-645
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Exmark 4500-645 in a specific country, if it was not possible to solve the problem on our own.

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