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Manual Polaris Sportsman 500 HO

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  • Polaris Sportsman 500 HO - page 1

    P antone 426C Owner's Manual for Maintenance and Safet y Read this manual carefully . It contains important safety information. This is an adult vehicle only . Operation is prohibited for those under 16 years of age. Spor tsman 500 HO ...

  • Polaris Sportsman 500 HO - page 2

    A card cont aining import ant A TV safety info rmation should be att ached to the owner's ma nual on the next pa ge. If you cannot locate th is card, or if it has been remove d, please call 1 -800- 342-3764 for assistance. WA R N I N G The eng ine exhaust from this product contains chemicals known to the S tate of Califo rnia to cause cancer , ...

  • Polaris Sportsman 500 HO - page 3

    The text is printed on 100% recycled with 40% post-consume r waste (PCW). ...

  • Polaris Sportsman 500 HO - page 4

    P antone 426C W ARNING Improper vehicle use can r esult in SEVERE INJUR Y or DEA TH. NEVER operate: S without proper training or instruction. S at speeds too fast for your skills or the conditions. S on public roads - a collision can occur with another vehicle. S with a passenger - passengers affect balance and steering and incr ease risk of losing ...

  • Polaris Sportsman 500 HO - page 5

    1 WELCOME Thank you for purch asing a Polaris vehicle, and welcome to our world- wide family of Polaris owners. W e proudly produce an exciting line of utility and recreati onal products. • Snowmobiles • All-terrain vehicles (A TVs) • RANGER ® utility vehicles • V ictory Motorcycles ® W e believe Polaris sets a standard of excellence for ...

  • Polaris Sportsman 500 HO - page 6

    2 POLARIS, THE W A Y OUT and SPOR TSMAN ar e registe red trademarks of Polari s Industries Inc. Copyright 2009 Polaris Sales Inc. All inform ation contained within this publication is based on the latest product information at th e time of publication. Due to constant improvements in the design and quality of production compo nents, some minor disc ...

  • Polaris Sportsman 500 HO - page 7

    3 T ABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 F eatures and Controls . . . . . . . . . . . . . . . . . . . 24 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Emission Control Systems . . . . . . . . . . . . ...

  • Polaris Sportsman 500 HO - page 8

    4 INTRODUCTION The following signal words and symbol s appear througho ut this manual and on your veh icle. Y our safety is involved when these words and sym- bols are used. Become familiar with their meanings before reading t he manual. The safety ale rt symbol indicates a potential persona l injury hazard. W ARNING A W ARNING indicates a hazardou ...

  • Polaris Sportsman 500 HO - page 9

    5 INTRODUCTION Failure to hee d the warnin gs and safety precaution s contained in this manual can result in severe injury or death. A Polaris A TV is not a toy and can be hazardous to operate. This vehicle handl es differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly , even during routine maneuve ...

  • Polaris Sportsman 500 HO - page 10

    6 INTRODUCTION V ehicle Identification Numbers Record your vehicle's identificatio n numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a Polaris key blank (using yo ur key number) and matin g it with one of your existing keys. The ignition switch ...

  • Polaris Sportsman 500 HO - page 11

    7 SAFETY Safety T raining A TV safety training is a top prior ity for Polaris. Polaris strongly encourages you and any family member s who will be riding the A TV to take a training course. If you purchased a new Polaris A TV in the United States, your dealer provided instruction to y ou about the authorized A TV RiderCourse sm that is available to ...

  • Polaris Sportsman 500 HO - page 12

    8 SAFETY Safe Riding Gear Always wear appropriate clothing when riding an A TV . W ear protective clothing for comfort an d to reduce the chan ce of injury . Helmet W earing a helmet can prevent a sever e head injury . Whenever riding a Polaris vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the ...

  • Polaris Sportsman 500 HO - page 13

    9 SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. When- ever riding a Polaris vehicle, always wear shatterproof goggl es or use a shatterproof helmet face shield. Po laris recommends wearing approved Personal Protective Equ i pment (PPE) bearing markings such as VESC 8, V -8, Z87.1, or CE. Make s ...

  • Polaris Sportsman 500 HO - page 14

    10 SAFETY Safety W arnings Failure to operate the A TV properly can re sul t in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owne r ’s manual. See the OPERA TION section of the owner ’ s manual fo r proper operating procedures. Operating ...

  • Polaris Sportsman 500 HO - page 15

    11 SAFETY Safety W arnings Handling Gasoline Gasoline is h ighly flammable and e xplosive under certain conditions. • Always exercise extreme cautio n whenever handling gasoline. • Always refuel with the engine stopped, and outdoors or in a well ventilated area. • Do not smoke or allow open flames or sparks in or near the area where refu- eli ...

  • Polaris Sportsman 500 HO - page 16

    12 SAFETY Safety W arnings Protective App arel Riding in this vehicl e without wearing an approved helmet and protective eyewe ar increases the risk of a serious injuries in the event of an accident. Operator and passenger must always wear an approved helmet that fits properly and eye protection (goggles o r face shield). Using Alcohol or Drugs Ope ...

  • Polaris Sportsman 500 HO - page 17

    13 SAFETY Safety W arnings Operating on Pavement Operating an A TV on paved surfaces (including sidewalks, paths, parking lot s and driveways) may adversely a ffect the handling of the A TV an d could result in loss of control and accident or overturn. Avoid operating the A TV on pavement. A TV tires are design ed for off-road use. If it's una ...

  • Polaris Sportsman 500 HO - page 18

    14 SAFETY Safety W arnings Physical Control of the A TV Removing a hand from the handlebars or feet from the foo trests during operation can reduce your a bility to contro l the vehicle o r cause loss of balance and ejection from the A TV . If the o perator's foot is not firmly planted on the footrest, it could also contact the rear wheels. Ne ...

  • Polaris Sportsman 500 HO - page 19

    15 SAFETY Safety W arnings Descending Hill s Impr operly Improperly descending a hill could cause loss of control or o verturn. • Always follow proper procedures fo r travel- ing dow n hills as describ ed in the owne r's manual. NOTE: A special techn ique is required when braking while traveling down- hill. See page 53. • Always descend a ...

  • Polaris Sportsman 500 HO - page 20

    16 SAFETY Safety W arnings S t alling While Climbing a Hill S talling, roll ing backwards or improperly dismounting while climbi ng a hill could cause an overturn. • Always maintain a steady speed when climbing a hill. If all forward speed is lost: • Keep body weight uphill. • Apply the brakes. • Lock the parking brake when fully stopped. ? ...

  • Polaris Sportsman 500 HO - page 21

    17 SAFETY Safety W arnings Operating on Slippery T errain Failure to use extra caution when ope rating on excessively rough, sl ippery or loose te rrain could cause loss of traction, loss of control, accident or overturn. Do not operate on excessively rough, slippe ry or loose terrain. Always u se extra caution on rough, slippery or loose terrain. ...

  • Polaris Sportsman 500 HO - page 22

    18 SAFETY Safety W arnings Operating Improperly in Reverse Improperly operating in reverse could result in a collision with an obstacle or person. Always follow prope r operating procedures as outlined in this manual. See page 57. Before shifting into reverse gear , always check for obstacles or people behind the A T V . W hen it's safe to pro ...

  • Polaris Sportsman 500 HO - page 23

    19 SAFETY Safety W arnings Operating Through Deep W ater Operating the A TV throug h deep or fast- flowing water could cause the tires to float, causing loss of con trol or overturn . Avoid operating the A TV through deep or fast-flowing water . If it's unavoidabl e to enter water that exceeds the recommended maximum depth (see page 55): • T ...

  • Polaris Sportsman 500 HO - page 24

    20 SAFETY Safety W arnings Operating on Frozen Bodies of W ater Operating on frozen bodies of water may re sult in serious inj u ry or death if the A TV and/or the ope rator fall through the ice. Never operate the A TV on a frozen body of wate r . Poor V isibility Operating the A TV in da rkness or inclement weather could result in a coll ision or ...

  • Polaris Sportsman 500 HO - page 25

    21 SAFETY Safety Decals and Locations W arning labe ls have been placed on the vehicle for your protectio n. Read and follow the instructions on each label carefully . If any of the labels shown in this ma nual dif fer from the la bels on your vehicle , always read and follow the instructio ns of the labels on the vehicle. If an informational or gr ...

  • Polaris Sportsman 500 HO - page 26

    22 SAFETY Safety Decals and Locations T ire Pressure/Load W arning W ARNING Improper tire pressure or overlo ading ca n cause loss of control. Loss of control can result in severe injury or death. • Cold tire pressure: Front: 5.0 psi (34.5 kPa) Rear: 5.0 psi (34.5 kPa) • Maximum weight capacity: 485 lbs. (220 kg) 7175642 “No Passenger” W ar ...

  • Polaris Sportsman 500 HO - page 27

    23 SAFETY Safety Decals and Locations Clutch Cover W arning W ARNING • Moving part s hazard und er belt-clutch gu ard. T o prevent serious injury , do not operate vehicle with guard removed. • Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engi ne RPM, which can result in serious in jury or de ...

  • Polaris Sportsman 500 HO - page 28

    24 FEA TURES AND CONTROLS Switches Mode/Reverse Ov erride Switch This vehicle is equipped with a re verse sp eed limiter system. T o gain additional wheel speed while backing, release the throttle and depress the override button. W ARNING! Pressing the override button while the throttle is open can cause loss of control, wh ich may result in se ri ...

  • Polaris Sportsman 500 HO - page 29

    25 FEA TURES AND CONTROLS Switches Engine Stop Switch Move the stop switch either left or right to the OFF position to stop the e ngine quickly . The engine will not start or ru n when the switch is of f. Both the main switch and the engine stop switch will shut off all electri- cal power to the vehicle, including lights. Main K ey Switch Use the m ...

  • Polaris Sportsman 500 HO - page 30

    26 FEA TURES AND CONTROLS Throttle Lever Operating an A TV wi th sticking or impr operly operating throttl e controls could cause an accident. N ever start or oper ate an A TV that has a sticking or improperly operating th rottle. Always c ontact your dealer for service before operating the vehicle. Failure to check or ma intain proper operation o ...

  • Polaris Sportsman 500 HO - page 31

    27 FEA TURES AND CONTROLS Brake Lever Operating the A TV with a spongy brake leve r can result in loss of braking, which could cause an accident. Neve r operat e the A TV with a spongy-fee ling brake lever . Always contact your dealer for service before ope rating the vehicle. Squeeze the brake lever toward the handlebar to ap ply the front and rea ...

  • Polaris Sportsman 500 HO - page 32

    28 FEA TURES AND CONTROLS Master Cylinde r/Br ake Fluid An over-full master cylinder may cause brake drag or brake l ock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Never store or use a partial bottle of br ake fluid. Brake fluid is hygrosco pic, meaning it rapidly absorbs moisture from the ...

  • Polaris Sportsman 500 HO - page 33

    29 FEA TURES AND CONTROLS Parking Brake Locking the P ark ing Brake 1. Place the transmission in PA R K . 2. Squeeze and release the brake lever two or three times, then squeeze and hold. 3. Push the parking brake lock forward to engage the lock. 4. Release the brake lever . 5. T o release the parking brake lo ck, squeeze and release the brake leve ...

  • Polaris Sportsman 500 HO - page 34

    30 FEA TURES AND CONTROLS Auxiliary Foot Brake Aggressively applying the auxi liary brake when backing down a hill may cause rear tipover , w hich could result in seri ous injury or death. Never ba ck down a hill. Use caution when applying the auxili ary brake. Do not ag gressively apply the auxiliary brake when going forward. The rear wheels may s ...

  • Polaris Sportsman 500 HO - page 35

    31 FEA TURES AND CONTROLS Choke The choke assists in starting a cold engine. Refer to the engine starting procedure on page 46 for correct ch oke and throttle settings during start- ing. Fuel V alve The fuel valve is located under the front storage box cover . OFF: For vehicle storage and when transporting. ON: For normal operation. Fuel T ank Cap ...

  • Polaris Sportsman 500 HO - page 36

    32 FEA TURES AND CONTROLS Automatic T r ansmission Gear Selector The transmission gear selector is located on the right side of the v ehicle. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park T o shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear . NOTICE: Shifting gears with the engine speed a ...

  • Polaris Sportsman 500 HO - page 37

    33 FEA TURES AND CONTROLS All Wheel Dri ve (A WD) System The Al l Wheel Drive s ystem is controlled by the A WD switch. When the switch is on 2X4, the A TV is in two-wheel drive at all times. When the switch is on A WD, the A TV is in all wheel drive and the A WD indicator light in the instrument cluster will be on. When in A WD, the demand drive u ...

  • Polaris Sportsman 500 HO - page 38

    34 FEA TURES AND CONTROLS Instrument Cluster Y our A TV is equipped with an instrument cluster that senses vehicle speed from the right front wheel. In addition to showing vehicle speed, the speedometer needle flashes when a war ning condition exists. The instrument cluster meas ures dist ance in miles as well as hours of operation. It also incl ud ...

  • Polaris Sportsman 500 HO - page 39

    35 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is located in the instrument cluster . All seg- ments will light up for 2.5 seconds at start-up. If the instrument cluster fails to illuminate, a battery over - voltage may have occurred and the instrument cl uster may have sh ut of f to protect the e ...

  • Polaris Sportsman 500 HO - page 40

    36 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Standard Modes Use the MODE button to toggle thro ugh the mode op tions. The reve rse override button is also the MODE bu tton. See page 24. The transmission cannot be in reve rse wh en using this feature. Odometer Mode The odom eter records the miles trav eled by th e A TV . T r ...

  • Polaris Sportsman 500 HO - page 41

    37 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Mode The wrench icon will display when th e gauge is in the diagnostic mode. T o exit the diagnostic mode, turn th e key switch o ff an d on. Any move - ment of the tires will also cause the gauge to exit the diagnostic mode. T o enter the diagnostics mode: 1. T urn th ...

  • Polaris Sportsman 500 HO - page 42

    38 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Mode Battery V oltage Screen V iew this screen to check battery voltage level. T a chometer Screen V iew the tachometer to check engine speed. A WD Diagnostic Sc r een The gauge indicates wheth er or not current is flowing through the A WD coil (only on models with swi ...

  • Polaris Sportsman 500 HO - page 43

    39 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Mode Pr ogrammable service inte rval T o enable or disable the service interval: 1. Enter the diagnostic mode. 2. T oggle to the servic e interval screen. 3. Press and hold the mode button for about 7 seconds, until either ON or OFF appears in the Rider Information Cen ...

  • Polaris Sportsman 500 HO - page 44

    40 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Mode Miles/Kilometers toggle The display in the tripmeter and od ometer can be changed to display either standard or metr ic units of measurement. 1. Enter the diagnostic mode. 2. T oggle to the screen that displays either kilometers (KM) or miles (MP). 3. Press and ho ...

  • Polaris Sportsman 500 HO - page 45

    41 OPERA TION Failure to operate the A TV properly can result in a collision, loss of co ntrol, accident or overturn, which may result in serious injury or death . Read and understand all safety warnings outlined in the safety section of this owner ’s manual. Break-In Period The break-in period for your new Polaris A TV is the first ten hours of ...

  • Polaris Sportsman 500 HO - page 46

    42 OPERA TION Break-In Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. See page 31. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level on the dipstick. See page 69. Add oil if neces- sary to maintain the level between the safe and add marks. 3. Drive slowly at first. Select an op en area t ...

  • Polaris Sportsman 500 HO - page 47

    43 OPERA TION Safe Operation Practices 1. Complete the recommen ded safety training before op erating this vehicle. See page 7. 2. Do not allow any one under 16 year s of age to operate this vehicle. Do not allow anyone w ith cognitive or physical di sabilities to oper- ate this vehicl e. 3. Never carry a passenger on this A TV . 4. Engine ex haust ...

  • Polaris Sportsman 500 HO - page 48

    44 OPERA TION Know Y our Riding Area/T read Lightly Familiarize yourself with all laws and regulations concerning the opera- tion of this of f-road vehicle in your area. Respect the environment in which you r ide. Find out where the d e signated riding areas are by con- tacting your Polaris dealer , a loca l riding club or local officials. Help kee ...

  • Polaris Sportsman 500 HO - page 49

    45 OPERA TION Pre-Ride Checklist Failure to inspect and verify that th e A TV is in safe operating condition before operating increases the risk of an accident. Always inspect the A T V before each use to make sure it's in safe operating condition. Item Remarks P age Brake system/lever travel Ensure proper operation 27 78 Brake fluid Ensure pr ...

  • Polaris Sportsman 500 HO - page 50

    46 OPERA TION S t arting the Engine 1. Position the vehicle on a level su rface outdoors or in a well-venti- lated area. 2. Place the transmission in P ARK. 3. Lock the parking br ake. Tip : The starter interlock will prevent the eng ine from starting if the transmission is in gear and the brake is not engaged. 4. T urn the fuel valve on. 5. Sit on ...

  • Polaris Sportsman 500 HO - page 51

    47 OPERA TION S t arting the Engine 1 1. T urn the ignition key past the ON position to engage the starter . Activate the starter for a maximum of five seconds, releasing the key when the en gine starts. NOTICE: Operating the vehicle immediate ly af ter starting could cause engine damage. Allow the engine to warm up for several minutes before opera ...

  • Polaris Sportsman 500 HO - page 52

    48 OPERA TION Driving Procedures 1. W ear a helmet and eye protection. See page 8. 2. Sit upright with both feet on th e foo trests and both hands on the handlebars. 3. S tart the engine and allow it to warm up. 4. Shift the transmission into gear . 5. Check you r surroundings and determine your path of travel. 6. Release the parking brake. 7. Slow ...

  • Polaris Sportsman 500 HO - page 53

    49 OPERA TION T urning the V ehicle Y our A TV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly . T o turn, steer in the direc- tion of the turn ...

  • Polaris Sportsman 500 HO - page 54

    50 OPERA TION Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezin g weather , follow these precautions: 1. Do not operate on excessively ro ugh, slippery or loos e terrain. 2. Slow down when entering slippery areas. 3. Engage A WD before wheels begin to lose traction. NOTICE: Sever ...

  • Polaris Sportsman 500 HO - page 55

    51 OPERA TION Driving Uphill Braking and handling are greatly af fe cted when operating in hilly ter- rain. Imprope r procedure coul d cause loss of control or overturn. When- ever traveling uphill, fo llow these precautions: 1. Drive straight uphill. 2. A void steep hills (25 ° maximum). 3. Always check the terrain care fully before ascending any ...

  • Polaris Sportsman 500 HO - page 56

    52 OPERA TION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper proced ure could cause loss of control or overturn. A v oid crossing the side of any hill unless absolutely necessary . If crossing a sidehill is unavoidable , follow these precautions: 1. Slow down. 2. A void crossing the side of a steep hill. 3. S ...

  • Polaris Sportsman 500 HO - page 57

    53 OPERA TION Driving Downhill When driving downhill, follow these precautions: 1. A void steep hills (25 ° maximum). 2. Shift body weight uph ill. 3. Drive straight downhill. 4. Slow down. Excessive speed wh en traveling downhill can cause loss of control. 5. Squeeze the brake lever gradually . Applying the b rakes too firmly may cause the rear w ...

  • Polaris Sportsman 500 HO - page 58

    54 OPERA TION T urning Around on a Hill (K-T urn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 1. S top and lock the parking brake while keeping body weight up hill. 2. Leave the transmission in forward and shut off the engine. 3. Dismount on the uphill side of the ve hi cle, or on the lef ...

  • Polaris Sportsman 500 HO - page 59

    55 OPERA TION Driving Through W a ter Y our A TV can operate through water with a maximum recom- mended dep th equal to the bot- tom of the footrests. Follow these procedures when operat- ing throug h water: 1. Determine water depths and current before entering water . 2. Choose a crossing where both banks hav e gradual inclines. 3. A void operatin ...

  • Polaris Sportsman 500 HO - page 60

    56 OPERA TION Driving Over Obst acles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for haz- ards such as logs, rocks and low hanging branches. 3. T ravel slowly and use extra cau tion when operating on unfamiliar ...

  • Polaris Sportsman 500 HO - page 61

    57 OPERA TION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid ba cking downhill. 3. Back slowly . 4. Apply the brakes lightly for stopping. 5. A void turning at sharp angles. 6. Never open the throttle suddenly . 7. Do not use the override button unle ...

  • Polaris Sportsman 500 HO - page 62

    58 OPERA TION Hauling Cargo Overloading the vehi cle or carrying o r to wing ca rgo improperly ca n alter vehicle handling and may cause loss of control or brake instability , which can re sult in serious injury or death. Always follo w these p recautions when hau ling cargo: REDUCE SPEED AND ALLOW GREA TER DIST ANCES FOR BRAKING WHEN HAULING CARGO ...

  • Polaris Sportsman 500 HO - page 63

    59 OPERA TION Hauling Cargo Never exceed the weight capac- ities specified for your A TV on warning labels an d in the speci- fications section of this manual. Car go weight should be evenly distributed (1/3 on th e front rack and 2/3 on the rear rack) and mounted as low as possible. When operating over rough or hilly terrain, re duce speed and car ...

  • Polaris Sportsman 500 HO - page 64

    60 OPERA TION Parking on an Incline A void parking on an incline if poss ible. If it's unavoidable, follow these precautions: 1. S top the engine. 2. Place the transmission in P ARK. 3. Lock the parking br ake. 4. Always block the rear wh eels on the downhill side. 5. T urn the fuel valve of f. ...

  • Polaris Sportsman 500 HO - page 65

    61 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may af fect compliance with U.S.A. EP A noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Y our Polaris vehicle has a spark a rrestor that was tested and qual ...

  • Polaris Sportsman 500 HO - page 66

    62 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspectio n, adjustment and lubrication of important components are explained in the periodic ma intenance ch art. Inspect, clean, lubricate, adjust and replace parts as nece ssary . When inspection reveals the ...

  • Polaris Sportsman 500 HO - page 67

    63 MAINTENANCE Periodic Maintenance Chart Improperly performing the procedures marked with a  could resu lt in component failure and cause an accid ent, wh ich may resu lt in serious inj ury or death. Always have an authorize d Pola ris dealer perform these services. Maintenance Chart Key X Perform these operations more of ten for vehicles subje ...

  • Polaris Sportsman 500 HO - page 68

    64 MAINTENANCE Periodic Maintenance Chart Perform all services at whichever main tenance interval is reached first. X Perform these procedures more often fo r vehicles subjected to severe use. E Emission-Related Service Q Have an authorized Polaris dealer perform these services. Item Maintenance Interval (whichever comes first) Remarks Hours Calend ...

  • Polaris Sportsman 500 HO - page 69

    65 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Remarks Hours Calendar Miles (Km) X General lubrication 50 H 3 M 500 (800) Lubricate all fittings, pivots, cables, etc. Carburetor float bowl 50 H 6 M 500 (800) Drain bowl periodically and prior to storage Q E Throttle Cable/ ETC Switch 50 H 6 M 500 (800) In ...

  • Polaris Sportsman 500 HO - page 70

    66 MAINTENANCE Periodic Maintenance Chart X Perform these procedures more often fo r vehicles subjected to severe use. E Emission-Related Service Q Have an authorized Polaris dealer perform these services. Item Maintenance Interval (whichever comes first) Remarks Hours Calendar Miles (Km) Q Clutches (drive and driven) 100 H 12 M 1000 (1600) Inspect ...

  • Polaris Sportsman 500 HO - page 71

    67 MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Peri- odic Maintenance Chart beginning on page 62. Items not listed in the chart should be lubricated at the General Lubrication interval. The a-arms and lower control arms are lubricated at the factory , and no additional lubrication will be needed ...

  • Polaris Sportsman 500 HO - page 72

    68 MAINTENANCE Engine Oil Oil Recommendations Polaris Premium 4 All Season synthetic engine oil has been specially formulated for use in Pola ris 4-cycle engines. It's a fully synthetic, high performance, multi-viscosity oil desi gned to provide the ultimate in lubrication performance and pro tection. See page 1 17 for the part num- bers of Po ...

  • Polaris Sportsman 500 HO - page 73

    69 MAINTENANCE Engine Oil Oil Level Access the oil dipstick and fill tube from the left side of the A TV . A rising oil level between checks in cool weather drivin g can indicate contaminants such as gas or mois- ture collecting in the crankcase. If the oil level is over the full/safe mark, chan ge the oil imm ediately . 1. Position the vehicle on ...

  • Polaris Sportsman 500 HO - page 74

    70 MAINTENANCE Oil and Filter Change Always change the oil and filter at th e intervals outlined in the Periodic Maintenance Chart beginning on page 62. Always change the oil filter whenever changi ng oil. 1. Position the vehicle on a level surface. 2. S tart the engine. Allow it t o idle for two to three minutes. 3. S top the engine. 4. Clean the ...

  • Polaris Sportsman 500 HO - page 75

    71 MAINTENANCE Oil and Filter Change 12. Place shop towels beneat h the oil filter . Using an oil filter wrench, turn the filter counter -clockwise to remove it. 13. Using a clean dry cloth, clean the filter sealing surface on the crank- case. 14. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to make sure the o-ring ...

  • Polaris Sportsman 500 HO - page 76

    72 MAINTENANCE Oil and Filter Change Oil Pump Priming This priming procedure must b e performed whenever the oil hose connection between the oil tank and pump inlet has been disconnected. 1. Clamp or pinch off the ven t line approximately 2" (5 cm) from the oil tank, between the end of the oil tank vent fitting and the vent line's pressur ...

  • Polaris Sportsman 500 HO - page 77

    73 MAINTENANCE T r ansmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart be ginning on page 62. Maintain the oil level at the bottom of the fill pl ug hole threads. W e recommend the use of Polaris Premium AGL Synthetic Gearcase Lubricant. See page 1 17 for the part numbers of Polari ...

  • Polaris Sportsman 500 HO - page 78

    74 MAINTENANCE T r ansmission Oil Oil Change 1. Remove the fill plug. 2. Place a drain pan under the gearcase. 3. Remove the drain plug. Allow the oil to drain com- pletely . 4. Clean and reinstall the drain plug. T orque to 22 ft. lbs. (30 Nm). 5. Add 32 oz. (9 48 ml) of the recommended oil. 6. Reinstall the fill plug. T orque to 22 ft. lbs. (30 N ...

  • Polaris Sportsman 500 HO - page 79

    75 MAINTENANCE Front Gearcase (Dem and Drive) Fluid Fluid Check 1. Position the vehicle on a level su rface. Remove t he fill plug. Check the fluid level. 2. Add the recomme nded deman d driv e fluid as needed to bring the level to the bottom of the fill hole threads. 3. Reinstall the fill plug. T orque to 8-10 ft. lbs. (1 1-14 Nm). Fluid Change 1. ...

  • Polaris Sportsman 500 HO - page 80

    76 MAINTENANCE Cooling System The engin e coolant leve l is controlled, or maintained, by the recovery system. The recovery system compon ents are the reco very bottle, the radiator filler neck, the radiator pressure cap and the connecting hose. As coolant operating temperature increases , the expa nding (heated) excess coolant is forced out of the ...

  • Polaris Sportsman 500 HO - page 81

    77 MAINTENANCE Cooling System Radiator Coolant T o ensure that the coolant maintain s its ability to protect the engine, Polaris recommends that you drain the system completely every two years and add a fresh mixture of antifreeze and water . Replace the coolant any time the coo ling system has been drained for maintenance or repair . If the recove ...

  • Polaris Sportsman 500 HO - page 82

    78 MAINTENANCE Brakes Hand Brake The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handleba r . These brakes are self- adjusting. Under normal operation, the diaphr agm extends into the reservoir as fluid level drop s. If the fluid leve l is low and the diaphragm is not extended, a leak is li ...

  • Polaris Sportsman 500 HO - page 83

    79 MAINTENANCE T oe Alignment Use the following procedure to check the toe alignment of the vehicle. The recommended toe alig nment is 1/8" to 1/4" (3-6 mm) toe out. W ARNING! Severe injury or death can result fro m improper toe alignment and adjustment. Do not attemp t to adjust tie rod alignment. All tie rod adjustments should be perfor ...

  • Polaris Sportsman 500 HO - page 84

    80 MAINTENANCE S teering Assembly The steering assemb ly of the A TV should be che cked periodically for loose nuts and bo lts. If loose nuts and bolts are found, see your Polaris dealer for service before ope rating the v ehicle. Side Panel Removal 1. Remove the seat. 2. Grasp the rear of the side panel near the rea r cab. W ith a firm motion, pul ...

  • Polaris Sportsman 500 HO - page 85

    81 MAINTENANCE Ti r e s Operating your A TV with worn tires, impr operly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and cou ld cause an accident resulting in serious injury or death . Always follow all tire maintenance procedures as outlined in this manua l a nd on the labels on the vehicle. Always ...

  • Polaris Sportsman 500 HO - page 86

    82 MAINTENANCE Ti r e s Wheel Inst allation 1. Place the transmission in P ARK. 2. Lock the parking br ake. 3. Place the wheel on the hub with the valve stem toward the out side and rotation arrows on the tire pointing toward forward rotation. 4. Install the wheel nuts and finger -tighten them. 5. Lower the veh icle to the ground . 6. T orque the w ...

  • Polaris Sportsman 500 HO - page 87

    83 MAINTENANCE Air Filter 1. Remove the seat. 2. Release the air box cover clips, and remove the air box cover . 3. Loosen the clamp and remove the filter . 4. Remove the fabric type pre- filter from the main filter . W ash the pre-filter in soapy water , then rinse and let dry . 5. Reinstall the pre-filter over the main filter . Install a new main ...

  • Polaris Sportsman 500 HO - page 88

    84 MAINTENANCE Breather Filter/Hose The breather filter is on the hose th at runs between the engine and air box. See illustration above. 1. Remove the left side panel. See page 80. 2. Remove the hose clamps from the filter and pull the filter out of the hoses. 3. Inspect the filter for debris. Blow gently through the filter in the direction of the ...

  • Polaris Sportsman 500 HO - page 89

    85 MAINTENANCE F use Replacement If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replac ement. Locate and correct any short circuits that may have caused the blown fuse, then repla ce the fuse. Spare fuses are pro- vided in a compartment on the top of the ac cess door . 1. Open the front box co ...

  • Polaris Sportsman 500 HO - page 90

    86 MAINTENANCE Light s Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty duri ng normal operation. Clean lights frequently and rep lace burned out lamps promptly . Always make sure lights are adjusted properly for best visibility . Headlight Lamp Replacement When servicing a ha logen lamp, don& ...

  • Polaris Sportsman 500 HO - page 91

    87 MAINTENANCE Light s High Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 1. Position the vehicle on a level su rface with the headlight approxi- mately 25 ft. (7.6 m) from a wall . Place the transmission in P ARK. 2. Measure the distance from the floo r to the ce ...

  • Polaris Sportsman 500 HO - page 92

    88 MAINTENANCE Light s Headlight Housin g Replacement 1. Remove the two screws on the lowe r front corners of the headlight pod. 2. Lift the pod slightly while depressing the tabs at the rear of the pod. 3. Lift the pod cover and disconn ect the speedome ter harnesses from the speedometer . 4. Unplug the headlamp from the wiring harness. 5. Use a s ...

  • Polaris Sportsman 500 HO - page 93

    89 MAINTENANCE Light s Lower Headlamp Replacement 1. T urn the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly . 2. Remove the head lamp and install the new headla mp. 3. Reinstall the harness assembly into the headlight assembly . 4. T urn the headlight harness clock- wise to secure th ...

  • Polaris Sportsman 500 HO - page 94

    90 MAINTENANCE Spar k P l u g s S p ark Plug Recommendations Refer to the specifications section begi nning on page 1 18 for the recom- mended spark plug type and gap for your v ehicle. T orque spark plugs to specification. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use Po laris-recommended spark plugs. S ...

  • Polaris Sportsman 500 HO - page 95

    91 MAINTENANCE Spar k P l u g s S p ark Plug Inspection Normal Spar k Plug The normal insulator tip is gray , ta n or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indi- cates the proper type and heat range for the engine and the service. The tip should not be flaky and wh ite. A white insulator t ...

  • Polaris Sportsman 500 HO - page 96

    92 MAINTENANCE V ehicle Immersion If your vehicle bec omes immersed, major en gine damage can resu lt if the machine is not thoroughly inspecte d. T ake the vehicle to your dealer before starting the engine. If it's impossi ble to take your A TV to a dealer before starting it, follow t he steps outlined below . 1. Move the A TV to dry land or ...

  • Polaris Sportsman 500 HO - page 97

    93 MAINTENANCE S p ark Arrestor Failure to heed the followi ng warnings while servicing the spark arrestor could result in serious injury or death. Ne ver run the engine in an enclosed area. Remove any combusti ble materials from the a rea. We ar eye protection and leather work gloves. Do not stand behind or in front of the vehicle while purgi ng. ...

  • Polaris Sportsman 500 HO - page 98

    94 MAINTENANCE P VT System Failure to comply with the instructions in this warning can resul t in severe injury or death. Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure ma y occur at a high speed. The PVT system has been precision balanced. Any modi fication will cause the system to be out of balan ...

  • Polaris Sportsman 500 HO - page 99

    95 MAINTENANCE P VT System The basic operation of the Polaris PVT system is dependent on engine speed and vehicle torque requiremen ts. As engine speed increases, the force exerted on the movable drive sheave by the flyweights also increases. This, in turn, increases th e amount of pinch applied to the drive belt. Similarly , if the engine speed de ...

  • Polaris Sportsman 500 HO - page 100

    96 MAINTENANCE P VT System When T o Use Low Range and High Range P VT Drying There may be some instances w hen wate r is accidently ingested into the PVT system. Use the following instructions to dry it out before operat- ing. 1. Position the vehicle on a level surface. 2. Remove the drain plug. Allow the water to drain completely . Rein- stall the ...

  • Polaris Sportsman 500 HO - page 101

    97 MAINTENANCE Battery Improperly connecting or discon necting battery cables can result in an explosion and cause serious injury or death. When removing the battery , always disconnect the negative (bl ack) cable first. When reinstalling the battery , always connect the negative (black) cable last. Battery electrolyte is poisono us. It contains su ...

  • Polaris Sportsman 500 HO - page 102

    98 MAINTENANCE Battery Battery Removal 1. Disconnect the battery hold-down strap. 2. Remove the battery cover . 3. On conventional batteries, re move the battery vent tube. 4. Disconnect the black (negative) battery cable first. 5. Disconnect the red (positive) battery cable last. 6. Lift the battery out of the A TV . Be careful not to tip a conven ...

  • Polaris Sportsman 500 HO - page 103

    99 MAINTENANCE Battery Battery Inst allation Using a new battery that has not been fully char ged can damage the bat- tery and result in a shorter life. It ca n also hinder vehicle performance. Follow the battery charging instructio ns on page 101 before installing the battery . 1. Ensure that the battery is fully char ged. 2. Place the battery in ...

  • Polaris Sportsman 500 HO - page 104

    100 MAINTENANCE Battery Batter y S torage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully char ged, and store it out of the sun in a cool, dry place. Check battery voltage each month during s torage and recharge as needed to mainta in a full char ge. Tip : Power ...

  • Polaris Sportsman 500 HO - page 105

    101 MAINTENANCE Battery Battery Charging (Conventional Battery) 1. Remove the battery from the vehi cle to prevent d amage from leak- ing or spilled ele ctrolyte during charging. See pa ge 98. 2. Char ge the battery with a charging output no lar ger than 1/10 of the battery’ s amp/hr rating. Charge as needed to raise the specific grav- ity to 1.2 ...

  • Polaris Sportsman 500 HO - page 106

    102 MAINTENANCE Battery Battery Charging (Sealed Battery) Always verify battery condition befo re and 1-2 hours after the end of charging. State of Charge V oltage Action Charge T ime (Using constant current charger @ standard amps specifi ed on top of battery) 100% 12.8-13.0 volts None, check at 3 mos. from date of manufacture None required 75%-10 ...

  • Polaris Sportsman 500 HO - page 107

    103 MAINTENANCE Camber and Caster The camber and caster are non-adjustable. Rear S pring The rear shoc k absorber spring is adjusted by rotating the adjuster either clockwise or counter-clockwise to increase or decrease spring tension. Accessory springs are available through your Polaris de aler . Handlebars The handlebars can be adjusted for rider ...

  • Polaris Sportsman 500 HO - page 108

    104 MAINTENANCE Carburetor Y our Polaris A TV is calibrated at th e factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F . (4 degrees C.) or higher . Above 6000 feet ( 1800 m) the engine air/fuel mixture becomes overly rich and the engine loses approximately 3% of its power for ea c ...

  • Polaris Sportsman 500 HO - page 109

    105 MAINTENANCE Throttle Cable Freeplay Adjust throttle cable freeplay at the handlebar . 1. Locate the throttle cable adjuster at the handlebar . 2. Squeeze the end of the rub- ber boot and slide it far enough to expose the end of the inline cable adjuster . 3. Loosen the adjuster lock nut. 4. Rotate the boot to turn the adjuster until 1/16" ...

  • Polaris Sportsman 500 HO - page 110

    106 MAINTENANCE Cleaning and S torage W ashing th e V ehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pre ssure may damage co mponents. Polaris recommends washing the vehicle by hand or with a g arden hose, using mild soap. Certain products, inc ...

  • Polaris Sportsman 500 HO - page 111

    107 MAINTENANCE Cleaning and S torage W ash ing the V ehicle If a high pressure water system is u sed for cleaning (n ot recommended), exercise extreme caution. The w ate r may damage components and could remove paint and decals. A void direc ting the water stream at the follow- ing items: • Wheel bearin gs • Radiator • T ransmission seals ? ...

  • Polaris Sportsman 500 HO - page 112

    108 MAINTENANCE Cleaning and S torage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, pre- serve wheel life and ensure a "like new" appearance for many years. Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more susceptible to corrosion if not properly cleaned. C l ...

  • Polaris Sportsman 500 HO - page 113

    109 MAINTENANCE Cleaning and S torage Sto r a g e Ti ps NOTICE: S tarting the engin e during the storag e period will disturb the protective film created by fogging and damage coul d occur . Never start the engine during the stora ge period. Clean the Exterior Make any necessary re pairs and clean the vehicle as rec ommended. See page 106. Stabiliz ...

  • Polaris Sportsman 500 HO - page 114

    110 MAINTENANCE Cleaning and S torage Sto r a g e Ti ps Fluid Levels Inspect the flu id levels. Add or change flui ds as recommended in th e Periodic Maintenance Char t beginni ng on page 62. • Demand drive unit (front gearcase) • Rear gearcase (if equipped) • T ra nsmission • Brake fluid (change every two years and any time the fluid looks ...

  • Polaris Sportsman 500 HO - page 115

    111 MAINTENANCE Cleaning and S torage Sto r a g e Ti ps Inspect and Lubricate Inspect all cable s and lubricate al l areas of the vehicle as recommended in the Periodic Maintenance Chart beginn ing on page 62. Battery Storage See pages 100-101 for storage and charging procedures. Storage Area/Covers Set the tire pressure and safely support the A TV ...

  • Polaris Sportsman 500 HO - page 116

    112 MAINTENANCE T ransporting the A TV Follow these procedures when transporting the vehicle. 1. S top the engine. 2. Place the transmission in PA R K . 3. Lock the parking br ake. 4. Secure the fuel cap, oil cap and seat. 5. Always tie the frame of the A T V to the transporting unit securely with suitable straps or ro pe. Do not attach tie straps ...

  • Polaris Sportsman 500 HO - page 117

    113 TROUBLESHOOTING Drive Belt W ear/Burn Possible Cause Solution Driving onto a pickup or tall trailer in high rang e Use low range during loading. Starting out going up a steep in cline Use low range or turn around using the K-turn (see page 54). Driving at l ow RPM or ground speed (3-7 MPH) Drive at a higher speed or us e low range more frequent ...

  • Polaris Sportsman 500 HO - page 118

    114 TROUBLESHOOTING Engine Doesn't T urn Over Engine T urns Over , Fails to St art Engine Backfires Possible Cause Solution T ripped circuit breake r Res et the brea ker Low battery voltage Rechar ge the battery to 12.8 VDC Loose battery connections Chec k all connections and tighten Loose solenoid connections Chec k all connections and tighte ...

  • Polaris Sportsman 500 HO - page 119

    115 TROUBLESHOOTING Engine Pings or Knocks Engine Runs Irregularl y , St alls or Misfires Possible Cause Solution Poor quality or low octane fu el Replace w ith recommende d fuel Incorrect ignition timing See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Possible Cause Solution Fouled or defective spark plug(s ...

  • Polaris Sportsman 500 HO - page 120

    116 TROUBLESHOOTING Engine S top s or Loses Power Engine Overheating Possible Cause Solution Out of fuel Refuel, cycle key to ON position three times for 5 seconds each, then start Kinked or plugged fuel vent line Insp ect and replace Overuse of chok e Inspect , clea n and/or replace spark p lugs W ater is present in fuel Replace with new fuel Foul ...

  • Polaris Sportsman 500 HO - page 121

    117 POLARIS PRODUCTS Pa r t Number Description Engine L ubricant 2870791 F ogging Oi l (12 oz. Aerosol) 2871281 Premium 4 Synthetic 0W -40 (4-Cycle) Engine Oil (qt./.95 l) 2871844 Premium 4 Synthetic 0W -40 (4-Cycle) Engine Oil (gal./3.8 l) Gearcase / T ransmis sion Lubricants 2873602 Premium AGL Synthetic Ge arcase Lubricant (qt./.95 l) 2873603 Pr ...

  • Polaris Sportsman 500 HO - page 122

    118 SPECIFICA TIONS * Based on EU Directiv e 76/432/EC Sportsman 500 Gross V ehicle W eight 1200 lbs. (544 kg) Maximum W eight Capacity 485 lbs. (220 kg) (operator , cargo , accessories) Dry W e ight 696 lbs. (316 kg) Fuel Capacity 4.25 gal. (16 l) Engine Oil Capacity 2 qts. (1.9 l) T ransmission Oil Capa city 3 2 oz. (948 ml) Demand Drive Fluid Ca ...

  • Polaris Sportsman 500 HO - page 123

    119 SPECIFICA TIONS Jetting Chart Clutching Ch art Sportsman 500 Driving System T ype Automatic PVT (Polaris V ariable T ran smission) Front Suspension MacPherson st rut with 8.2" (21 cm) travel Rear Suspension Progressive rate with 9.5" (24 cm) travel Shift T ype Side Lever (H/L/N/R/P) Gear Reduction, Low 23.91:1 Gear Reduction, Reverse ...

  • Polaris Sportsman 500 HO - page 124

    120 DECLARA TION OF CONFORMITY Polaris Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A. T ele phone 763-542-0500 W e, Polaris Industries Inc., dec lare that the vehicles listed below conform to the essential health and safety requirements ap plicable to off-road all-terrain vehicles. PRODUCT IDENTIFICA TION APPLICABLE EUROPEAN DIRECTIVES TEST ...

  • Polaris Sportsman 500 HO - page 125

    121 W ARRANTY LIMITED W ARRANTY Polaris Sales Inc., 2100 Highway 55, Me dina, MN 55340, gives a SIX MONTH LIM- ITED W ARRANTY on all components of the Po laris All T errain V ehicle (A TV) against defects in material or work manship. Polaris also gives a one year limited warranty on the final drive chain for failure due to defect s. This warranty c ...

  • Polaris Sportsman 500 HO - page 126

    122 W A RRANTY W ARRANTY COVE RAGE AND EXCLUSIONS: LIMIT A T IONS OF W ARRANT IES AND REMEDIES The Polaris l imited warranty exc ludes any failu res that are not caused by a def ect in material or workmanship. Th is warranty does not cover acci dental damage, normal wear and tear , abuse o r improper handling. This warranty also does not cover any ...

  • Polaris Sportsman 500 HO - page 127

    123 W ARRANTY LIMIT A T IONS OF W ARRANT IES AND REMEDIES This warranty also excludes failures resu lting from improper lubrication; improper engine timing; improper fuel; su rface imperfect ions caused by external stress, heat, col d or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensat ...

  • Polaris Sportsman 500 HO - page 128

    124 W A RRANTY ALL IMPLIED W ARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED W ARRANTIES OF MERCHANT ABILITY AND FITNESS FOR A P A R- TICULAR PURPOSE) ARE LIMITED IN DURA TION TO THE ABOVE SIX MONTH W ARRANTY PERIOD. POLARIS FUR THER DISCLAIMS ALL EXPRESS W ARRANTIES NOT ST A TED IN THIS W A RR ANTY . Some states do not allow limi- tations on h ...

  • Polaris Sportsman 500 HO - page 129

    125 W ARRANTY Exported V ehicles EXCEP T WHERE SPECIFICALL Y REQUIRED BY LA W , THERE IS NO W AR- RANTY OR SER VICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTR Y OF THE SELLING DEALER'S AUTHORIZED LOCA- TION. This policy does not apply to vehicles that hav e received authorization for export from Polaris Industries. Deal ...

  • Polaris Sportsman 500 HO - page 130

    126 W A RRANTY Exported V ehicles How to Get Service If Purchased From A Pr ivate Party: If you purchase a Polaris product from a private ci tizen, to be kept and used outside of the country in which the vehicle was o riginally purchased, all warrant y coverage will be denied. Notice If your vehicle is registered outside of the country where it was ...

  • Polaris Sportsman 500 HO - page 131

    127 W ARRANTY U.S.A. EP A Emis sion s Limited W arranty This emissions limited warr anty is in additi on to the Polaris sta ndard limited warran ty for your vehicle. Polaris Industrie s Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conform s with applica- ble U.S. Enviro ...

  • Polaris Sportsman 500 HO - page 132

    128 W A RRANTY U.S.A. EP A Emis sion s Limited W arranty The exclusive rem edy for breach of this limited warrant y shall be, at the exclusive option of Polaris, repair or replacement of any defective materials, components or prod- ucts. THE REMEDIES SET FOR TH IN THIS LIMITED W ARRANTY A RE THE ONL Y REMEDIES A V AILABLE TO ANY PERSON FOR BREACH O ...

  • Polaris Sportsman 500 HO - page 133

    129 MAINTENANCE LOG Present this section of your ma nual to your dealer each ti me your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and ser- vices performed. DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMEN TS ...

  • Polaris Sportsman 500 HO - page 134

    130 MAINTENANCE LOG DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMEN TS ...

  • Polaris Sportsman 500 HO - page 135

    131 INDEX A Accessories . . . . . . . . . . . . . . . . . . . 111 Air Filt er . . . . . . . . . . . . . . . . . . . . . . 83 All Whe el Drive System . . . . . . . . . . 33 Apparel, P rotective . . . . . . . . . . . . . . 12 Auxiliary Foo t Brake . . . . . . . . . . . . 78 AWD Switch . . . . . . . . . . . . . . . . 24, 33 AWD Sys tem . . . . . . . . ...

  • Polaris Sportsman 500 HO - page 136

    132 INDEX F Fuel Valve . . . . . . . . . . . . . . . . . . . . 31 Fuse Replaceme nt . . . . . . . . . . . . . . 85 G Gasoline Handling . . . . . . . . . . . . . . 11 Gear Selector . . . . . . . . . . . . . . . . . . 32 Gloves . . . . . . . . . . . . . . . . . . . . . . . . 9 H Hand Brake . . . . . . . . . . . . . . . . . . . 78 Handlebar Adjust men ...

  • Polaris Sportsman 500 HO - page 137

    133 INDEX S Safe Op eration Practi ces . . . . . . . . . . 43 Safety Decals . . . . . . . . . . . . . . . 21-23 Safety Labels "No Passenger " Warning . . . . . . . 22 Age 16 Warnin g . . . . . . . . . . . . . . 22 Clutch Cover Wa rning . . . . . . . . . 23 Discretiona ry Warning . . . . . . . . . 21 General Wa rning . . . . . . . . . . . ...

Manufacturer Polaris Category Offroad Vehicle

Documents that we receive from a manufacturer of a Polaris Sportsman 500 HO can be divided into several groups. They are, among others:
- Polaris technical drawings
- Sportsman 500 HO manuals
- Polaris product data sheets
- information booklets
- or energy labels Polaris Sportsman 500 HO
All of them are important, but the most important information from the point of view of use of the device are in the user manual Polaris Sportsman 500 HO.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Polaris Sportsman 500 HO, service manual, brief instructions and user manuals Polaris Sportsman 500 HO. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Polaris Sportsman 500 HO.

Similar manuals

A complete manual for the device Polaris Sportsman 500 HO, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Polaris Sportsman 500 HO by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Polaris Sportsman 500 HO.

A complete Polaris manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Polaris Sportsman 500 HO - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Polaris Sportsman 500 HO, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Polaris Sportsman 500 HO, that we can find in the current document
3. Tips how to use the basic functions of the device Polaris Sportsman 500 HO - which should help us in our first steps of using Polaris Sportsman 500 HO
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Polaris Sportsman 500 HO
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Polaris Sportsman 500 HO in a specific country, if it was not possible to solve the problem on our own.

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